Stabilizer link
10415633 ยท 2019-09-17
Assignee
Inventors
Cpc classification
F16C11/0657
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2220/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60G2204/1224
PERFORMING OPERATIONS; TRANSPORTING
F16C11/0647
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C11/0638
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2208/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2208/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A stabilizer link of the present invention includes connecting parts that has a housing which supports a ball stud to be connected to the first or second structure so as to be swingable and rotatable, wherein the ball stud has a stud part extending from a spherical part and the housing houses a support member to support a spherical part of the ball stud in a spherical space so as to be slidable, wherein the support member includes: an opening where the spherical space is open for the stud part; a lubricant receiving part in a concave shape that faces the opening; and a wall surface that forms the spherical space for the spherical part to slide thereon and has recessed grooves formed on both sides or one side of a portion of the wall surface having the maximum inner radius about the central axis of the spherical space.
Claims
1. A stabilizer link comprising: an arm part; and connecting parts that are arranged at both ends of the arm part, wherein one of the connecting parts is connected to a first structure and the other of the connecting parts is connected to a second structure, and at least one of the connecting parts has a ball joint structure, wherein the connecting part having the ball joint structure includes: a housing that supports a ball stud to be connected to the first or second structure so as to be swingable and rotatable, wherein the ball stud has a spherical part and a stud part extending from the spherical part; and a support member that receives the spherical part in a spherical space so as to be slidable for the housing to support the ball stud, and includes: an opening where the spherical space is open for the stud part extending therethrough; a lubricant receiving part in a concave shape that is formed at a bottom opposed to the opening; and a wall surface that forms the spherical space for the spherical part to slide thereon and has annular recessed grooves formed circumferentially about a central axis of the spherical space running from the opening to the lubricant receiving part, on both sides in the central axis direction of an equator portion of the wall surface disposed at a center of the spherical space having a maximum inner radius about the central axis, wherein the wall surface has a center offset structure such that a center of an upper hemisphere of the wall surface, from the opening to the equator portion, is positioned lower on the central axis than the center of the spherical space, while a center of a lower hemisphere of the wall surface, from the equator portion to the lubricant receiving part, is positioned higher on the central axis than the center of the spherical space, to cause the wall surface to have the lowest surface pressure at the equator portion and to have a higher surface pressure with increasing distance from the equator portion toward the opening or the lubricant receiving part, and wherein, assuming that the latitude is 0 degrees on the central axis extending toward the opening and 90 degrees at the equator portion, the recessed grooves are formed in a zone ranging from 56 to 76 degrees and a zone ranging from 99 to 107 degrees, and a torque required for sliding the spherical part in the spherical space is 0.5 Nm or less.
2. The stabilizer link according to claim 1, wherein a zone of the wall surface forming the spherical space, on which the spherical part slides, occupies 38.5% or more of a zone of the same defined by top and bottom circumferences of the spherical space in correspondence with a central angle of 63 to 75 degrees.
3. The stabilizer link according to claim 1, wherein the distance between an edge of the spherical space, on which the spherical part slide, and an outmost recessed groove is 0.5 mm or more.
4. The stabilizer link according to claim 1, wherein an end of each recessed groove continues to the wall surface in the spherical space at an angle of 50 degrees or more with respect to a normal line to the wall surface.
5. The stabilizer link according to claim 1, wherein the depth of each recessed groove is 0.08 mm to 0.25 mm.
6. The stabilizer link according to claim 1, wherein an upper end of the spherical part in a direction of the axis of the stud part is exposed on the outside of the spherical space.
7. A stabilizer link comprising: an arm part; and connecting parts that are arranged at both ends of the arm part, wherein one of the connecting parts is connected to a first structure and the other of the connecting parts is connected to a second structure, and at least one of the connecting parts has a ball joint structure, wherein the connecting part having the ball joint structure includes: a housing that supports a ball stud to be connected to the first or second structure so as to be swingable and rotatable, wherein the ball stud has a spherical part and a stud part extending from the spherical part; and a support member that receives the spherical part in a spherical space so as to be slidable for the housing to support the ball stud, and includes: an opening where the spherical space is open for the stud part extending therethrough; a lubricant receiving part in a concave shape that is formed at a bottom opposed to the opening; and a wall surface that forms the spherical space for the spherical part to slide thereon and has an annular recessed groove formed circumferentially about a central axis of the spherical space running from the opening to the lubricant receiving part, in the vicinity of an equator portion of the wall surface disposed at a center of the spherical space having a maximum inner radius about the central axis, wherein the wall surface has a center offset structure such that a center of an upper hemisphere of the wall surface, from the opening to the equator portion, is positioned lower on the central axis than the center of the spherical space, while a center of a lower hemisphere of the wall surface, from the equator portion to the lubricant receiving part, is positioned higher on the central axis than the center of the spherical space, to cause the wall surface to have the lowest surface pressure at the equator portion and to have a higher surface pressure with increasing distance from the equator portion toward the opening or the lubricant receiving part, wherein, assuming that the latitude is 0 degrees on the central axis extending toward the opening and 90 degrees at the equator portion, the recessed groove is formed in a zone ranging from 78 to 103 degrees, and a torque required for sliding the spherical part in the spherical space is 0.5 Nm or less.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
DETAILED DESCRIPTION
(27) Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings as appropriate.
(28)
(29) A wheel W used for a vehicle (not shown) travelling is attached to a vehicle body (not shown) via a suspension 3. The suspension 3 includes a coil spring 3a and a suspension damper 3b. The suspension damper 3b rotatably supports the wheel W. The suspension damper 3b and the coil spring 3a damp the impact applied to the vehicle body from the wheel W. The suspension damper 3b is attached to the vehicle body (not shown) via the coil spring 3a. The viscous damping force of the suspension damper 3b at the time of expansion and contraction and the elastic force of the coil spring 3a are used to damp vibration transmitted to the vehicle body by the suspension 3.
(30) A stabilizer 2 is connected between the right and left suspensions 3. The stabilizer 2 increases the roll rigidity (rigidity against torsion) of the vehicle body to prevent the vehicle from rolling. The stabilizer 2 has a torsion bar 2a and a pair of arm parts 2b extending in a U-shape from both ends of the torsion bar 2a.
(31) The stabilizer 2 is formed with a rod-shaped spring member which is appropriately bent according to the shape of the vehicle. The stabilizer 2 connects the two suspension dampers 3b, respectively supporting the two opposed wheels W, with each other via a stabilizer link 1 of the present embodiment.
(32) One end of one arm part 2b of the stabilizer 2 continues to one end of the torsion bar 2a, while the other end of one arm part 2b is connected to one connection part 1b of the stabilizer link 1. The other connecting part 1b of the stabilizer link 1 is connected to the suspension damper 3b.
(33) Likewise, one end of the other arm part 2b of the stabilizer 2 continues to the other end of the torsion bar 2a, while the other end of the other arm part 2b is connected to one connection part 1b of the stabilizer link 1. The other connecting part 1b of the stabilizer link 1 is connected to the suspension damper 3b.
(34) The torsion bar 2a extends from one suspension damper 3b toward the other suspension damper 3b. The arm parts 2b are shifted, such as when the vehicle turns, via the stabilizer link 1 due to the difference in expansion and contraction amount between the two suspension dampers 3b to twist the torsion bar 2a. The torsion bar 2a suppresses the rolling of the vehicle by the torsional elastic force acting to restore the torsion.
(35) Stabilizer Link 1
(36)
(37)
(38) Then, the ball stud 10 supported by one connecting part 1b is fastened and fixed to a bracket 3c of the suspension damper 3b (see
(39) The bracket 3c is attached to the suspension damper 3b by spot welding or the like. The bracket 3c has a flat part for fixing that extends so as to face the arm part 2b of the stabilizer 2 (on the center side of the vehicle not shown). A flat part 3c1 of the bracket 3c has a mounting hole 3c2 opened.
(40) In addition, the ball stud 10 has a flange part 10a, which peripherally extends, formed on a stud part 10s. A male screw 10n is threaded on a distal end of the stud 10s beyond the flange part 10a.
(41) Accordingly, one ball stud 10 has the stud part 10s inserted into the mounting hole 3c2 of the bracket 3c up to the flange part 10a which peripherally extends. Then, a nut N1 is screwed onto the male screw 10n threaded on the stud part 10s of the ball stud 10 which has been inserted through the mounting hole 3c2, to fix the ball stud 10 to the suspension damper 3b.
(42) Further, the stabilizer link 1 has the arm part 2b plastically deformed into a flat shape in the vicinity of a distal end 2b1 so as to have an attachment hole 2b2 penetrated. For example, as shown in
(43) The other ball stud 10 has the stud part 10s inserted into the mounting hole 2b2 of the arm part 2b of the stabilizer 2 upto the flange part 10a. Then, a nut N2 is screwed onto the male screw 10n threaded on the stud part 10s of the ball stud 10 which has been inserted through the mounting hole 2b2, to fix the ball stud 10 to the arm part 2b of the stabilizer 2.
(44) As described above, the stabilizer link 1 is fixed to the suspension damper 3b and the arm part 2b of the stabilizer 2 via the ball studs 10 arranged at both ends of the support bar 1a. The ball stud 10 is supported by the connecting part 1b of the stabilizer link 1 so as to be swingable and rotatable. Accordingly, the stabilizer link 1 is movable with respect to the suspension damper 3b and the torsion bar 2a. Thus, the stabilizer link 1 is a member to be connected to the stabilizer 2 and the suspension 3.
(45) As described above, the stabilizer link 1 has the connecting parts 1b arranged at both ends of the support bar 1a. The connecting part 1b includes the housing 11 in a cup shape for accommodating a ball part 10b of the ball stud 10. The housing 11 is attached to each end of the support bar 1a by resistance welding or the like. The housing 11 is made of a steel material such as carbon steel for machine structural use and houses therein a ball seat 12 made of resin as a support member.
(46) Ball Stud 10
(47) As shown in
(48) The ball part 10b of the ball stud 10 is formed in a true sphere or a shape close to a true sphere. The upper part of the ball part 10b continues to the stud part 10s, while the lower part of the ball part 10b is geometrically restricted in order to secure volume of a grease chamber 12c. The ball part 10b of the ball stud 10 is formed in a true sphere or a shape close to a true sphere within an allowance.
(49) Ball Seat 12
(50)
(51) The ball seat 12 is formed into a tapered shape in which the outer radius of a flange part 12b is larger than that of a main body 12a due to molding shrinkage. The ball seat 12 is made of resin and includes the main body 12a and the flange part 12b. The main body 12a is accommodated in the housing 11 (see
(52) In addition, the main body 12a of the resin ball seat 12 is fixed into the housing 11 by hot pressure welding. That is, the main body 12a is formed with bosses 12o for fixing. The bosses 12o which have penetrated holes in the bottom of the housing 11 are melted to fix the ball seat 12 in the housing 11. The bosses 12o are pressed and welded in a heated state.
(53) The main body 12a of the ball seat 12 encloses a spherical space 12k in a spherical shape. Then, the ball part 10b of the ball stud 10 is received in the spherical space 12k so as to be slidable. In addition, the stud part 10s of the ball stud 10, which is integrally formed with the ball part 10b, is moved together with the ball part 10b. At this time, the stud part 10s has sliding torque applied thereto due to the sliding in the spherical space 12k of the ball part 10b. Therefore, the ball stud 10 received in the ball seat 12 has the stud part 10s to be swingable and/or rotatable in accordance with the sliding of the ball part 10b. In other words, the housing 11 supports the ball stud 10 so as to be swingable and/or rotatable. In this manner, the connecting part 1b includes the ball stud 10 having the stud part 10s and the ball part 10b so as to be swingable and rotatable, to form a ball joint structure. At this time, swinging torque is applied to the stud part 10s when the stud part 10s swings, while rotating torque is applied to the stud part 10s when the stud part 10s rotates. That is, each of the swinging torque and the rotating torque is an aspect of the sliding torque.
(54) The ball part 10b is arranged to have its upper end in the axial direction of the stud part 10s exposed on the outside of the spherical space. Note that the extending direction of the stud part 10s in the stabilizer link 1 is suitably determined according to the positional relationship between the suspension damper 3b (see
(55) As shown in
(56) Dust Boot 13
(57) The dust boot 13 is a hollow member made of an elastic body such as rubber. The dust boot 13 prevents foreign matter (dirt or the like) from entering into the housing 11 or the ball seat 12.
(58) The dust boot 13 is arranged around the ball stud 10 between the flange part 10a thereof and the flange part 11a of the housing 11. The dust boot 13 has two openings 13a1, 13a2 at positions facing each other. One opening 13a1 is formed to peripherally bend inward, and this portion is held between the flange parts 11a, 12b which face each other. The other opening 13a2 of the dust boot 13 is closely contacted with, and fixed to, the stud part 10s of the ball stud 10.
(59) The dust boot 13 is shaped so as not to inhibit the stud part 10s from swinging and rotating. For example, the dust boot 13 preferably has a shape that largely bulges outward. Having a shape that largely bulges outward allows the dust boot 13 to cover the stud part 10s with a deformation allowance. As a result, the dust boot 13 is easily deformed in accordance with the stud part 10s swinging and/or rotating. This allows the ball stud 10 to smoothly swing and rotate without being inhibited by the dust boot 13.
(60) Ball Seat 12 and Housing 11
(61)
(62) If the inner surface 11b1 of the main body 11b of the housing 11 is vertically straight to have an identical radius (inner radius), the inner surface 11b1 of the housing 11 and the outer surface of the ball seat contact less with each other as the interference therebetween is reduced. In addition, if the interference between the inner surface 11b1 of the main body 11b of the housing 11 and the outer surface 12g of the ball seat 12 is increased (broken line in
(63) On the contrary, if the interference between the inner surface 11b1 of the main body 11b of the housing 11 and the outer surface 12g of the ball seat 12 is decreased (bold solid line in
(64) Interference Between Ball Seat 12 and Main Body of Housing
(65)
(66) This is because if the interference is large, the ball seat 12 is strongly pressed inward by the inner surface 11b1 of the housing 11 to have the pressing force increased at the time of an inner surface 12n of the ball seat 12 pushing the ball part 10b of the ball stud 10. On the contrary, if the interference is small, the ball seat 12 is not strongly pressed inward by the inner surface 11b1 of the housing 11 to have the pressing force decreased at the time of the inner surface 12n of the ball seat 12 pushing the ball part 10b of the ball stud 10.
(67)
(68) This is because if the interference is large, the ball seat 12 is strongly pressed inward by the inner surface 11b1 of the housing 11 to have the elastic lift of the ball seat 12 decreased with respect to the inner surface 11b1 of the main body 11b of the housing 11. On the contrary, if the interference is small, the ball seat 12 is not strongly pressed inward by the inner surface 11b1 of the housing 11 to have the elastic lift of the ball seat 12 increased with respect to the inner surface 11b1 of the main body 11b of the housing 11.
(69)
(70) Before the durability test, as shown in
(71) After the durability test, as shown in
(72) It has been found from
(73) As it has been found from the results in
(74)
(75) The ball seat 12 has the grease chamber 12c arranged inside at the bottom thereof. For example, a ray extending from the central point of the ball seat 12 through the edge of the grease chamber 12c is at an angle 1 of about 40 to about 45 degrees to the ray J2.
(76)
(77) With the ball stud 10 set in the connecting part 1b of the stabilizer link 1, as shown in
(78) As shown in
(79)
(80) The surface pressure to the ball part 10b caused by the interference above the equator generates a reaction force on the lower part of the ball seat 12 due to balancing of the static force, so that the ball seat 12 has surface pressure distribution of having the maximum surface pressure at the two circles, top and bottom, i.e., the edge 12n1 at the opening 12i (see
(81)
(82) As shown in
(83) Then, limiting the percentage in a range between the solid line and the broken line allows both the swing torque and elastic lift of the ball stud 10 to have preferable small values.
(84)
(85) The circle of longitude of the ball part 10b is a circumferential line perpendicular to the equator of the ball part 10b and corresponds to the circle of longitude set for the earth. The circle of latitude of the ball part 10b is a circumferential line parallel to the equator of the ball part 10b and corresponds to the circle of latitude set for the earth.
(86)
(87) The contact surface pressure per unit longitude was substantially 0 at the equator. The surface pressure increased substantially in a linear manner with the increasing distance from the equator toward the stud part 10s, while it increased similarly with the increasing distance from the stud part 10s in a range from the equator to 100 degrees and some, and then increased sharply after the latitude exceeding 100 degrees and some.
(88)
(89) The integrated value of the surface pressure per unit latitude was substantially 0 at the latitude of the equator. The value increased substantially in a quadratic curve with the increasing distance from the equator toward the stud part 10s, while it increased similarly with the increasing distance from the stud part 10s in a range from the equator to 100 degrees and some, and then increased sharply after the latitude exceeding 100 degrees and some.
(90) Here, the following equation holds true for a frictional force generated on the outer surface of the ball part 10b;
Frictional force=Surface pressureFriction coefficient(1).
(91) In addition, there are following proportional correlations between the rotating and swinging torque of the ball stud 10 and the frictional force generated on the outer surface of the ball stud 10b;
Rotating torqueFrictional force about axis J1(2) and
Swinging torqueFrictional force toward direction of axis J1 tilting(3).
(92)
(93) As shown in
(94) Likewise, the rotating torque (broken line) is substantially 0 at the equator or the latitude of 90 degrees. On one side, the rotating torque increases with the increasing distance from the equator at the latitude of 90 degrees toward the stud part 10s of the ball stud 10. On the other side, the rotating torque increases similarly with the increasing distance from the stud part 10s in a range from the latitude of 90 degrees at the equator to substantially 102 degrees, and then increases sharply after the latitude exceeding substantially 102 degrees.
(95) From the result in
(96) Structure of Ball Seat 12 According to the Present Embodiment
(97)
(98) From the above-identified result, the ball seat 12 is hollowed in the present embodiment at two portions apart from the equator or the latitude of 90 degrees, to form grooved parts 12m1, 12m2 for making a gap at the portions, where the ball seat 12 contacts the ball part 10b of the ball stud 10, so as to reduce the torque of the ball stud 10. The grooved parts 12m1, 12m2 in a recessed shape are formed so as to have the central points offset from the central point C of the ball part 10b of the ball stud 10.
(99) The ball seat 12 is formed by injection molding. The grooved parts 12m1, 12m2 are formed during the injection molding.
(100) That is, the bottom part 12mt of the grooved parts 12m1, 12m2 has substantially the same curvature as the ball part 10b of the ball stud 10 so as to have the centers of curvature offset from the central point of the ball part 10b. Therefore, even if the inner surface 12n of the ball seat 12 is deformed, the grooved parts 12m1, 12m2 allows the ball seat 12 to maintain a gap between the ball seat 12 and the ball part 10b of the ball stud 10.
(101) Note that the grooved parts 12m1, 12m2 may have a cross section other than a rectangular shape or the like, as long as a gap is maintained when the ball seat 12 is deformed.
(102) In addition, a zone of the inner surface 12n forming the spherical space 12k on which the ball part 10b slides, exclusive of the grooved parts 12m1, 12m2, may preferably occupy 38.5% or more of a zone of the inner surface 12n defined by top and bottom circles of latitude in correspondence with a central angle of 63 to 75 degrees. This allows for supporting the ball part 10b of the ball stud 10. Note that the zone for sliding is restricted from the determined torque value and the elastic lift.
(103) As shown in
(104) In addition, the main body 12a has the grooved parts 12m1, 12m2 arranged in the upper and lower portions of the inner surface 12n thereof across the equator, which are circumferentially recessed for reducing the torque of the ball stud 10. The grooved parts 12m1, 12m2 are circumferentially arranged about the axis J1 of the ball seat 12. Note that the grooved parts 12m1, 12m2 may be discontinuously provided.
(105) The ball part 10b of the ball stud 10 fitted into the ball seat 12 is supported by surface pressure Po of the ball seat 12. If there is no grooved part 12m1 or 12m2 in the ball seat 12, per-longitude distributed surface pressure Poi is as shown in
Pai=Poi2ri(4).
(106) The per-latitude distributed surface pressure Pai is shown in
Tri=Pairi(5).
(107) In addition, distributed swinging torque Toi is expressed by multiplying the distributed surface pressure Pai by the radius r of the ball part 10b:
Toi=Pair(6).
(108) The distributed rotating torque Tri and distributed swinging torque Toi are shown in
Tr=Tri(7),
(109) and the swinging torque To for swinging the ball stud 10 is expressed as:
To=Toi(8).
(110) As shown in
(111) Then, the two grooved parts 12m1, 12m2 are circumferentially formed in the vicinity of the end surfaces 12t1, 12t2 where the torque is most effectively reduced.
(112)
(113) The grooved parts 12m1, 12m2 are arranged to have a depth f of 0.1 to 0.2 mm or so, considering the inner pressure while the ball part 10b of the ball stud 10 is inserted onto the ball seat 12 at the time of assembly, and the tensile load due to detaching a male mold as well as detachability of a male mold at the time of molding. Note that the grooved parts 12m1, 12m2 may have a depth f of 0.08 to 0.25 mm, most preferably a depth of 0.1 to 0.2 mm or so.
(114) As shown in
(115) The ball seat 12 includes a tapered (or inclined) surface continuing from the inner surface 12n to the grooved part 12m1 or 12m2 at an angle 3 of about 50 degrees or more with respect to a normal line to the tangent of the ball part 10b. As the ball seat 12 is formed by injection molding, this tapered (or inclined) surface is arranged for removing the mold from the opening of the ball seat 12, so that the angle 3 is preferably 50 degrees or more.
(116) In the present embodiment, the sizes and positions of the grooved parts 12m1, 12m2 are adjusted to set the swinging torque of the ball stud 10 with respect to the stabilizer link 1 to 0.5 Nm or less and to set the rotating torque to 0.5 Nm or less.
(117) Hollowing the ball seat 12 of the present embodiment in zones effective for the rotating and swinging torque allows the swinging and rotating torque of the ball stud to be adjusted so as to have desired values.
(118) <Structure of Ball Seat 12 According to Modification>
(119) The ball seat 12 according to a modification is a connection part of the stabilizer link 1 having a gap in the vicinity of the equator of the ball part 10b of the ball stud 10, as shown in
(120) The ball seat 12 of the modification has a grooved part 12m3 formed circumferentially near the equator (a portion of the ball seat 12 having the maximum radius about the axis J1 which runs through the centers of the opening 12i and the grease chamber 12c) of the inner surface 12n of the spherical part of the ball seat 12. More specifically, assuming that the latitude is 0 degree on the axis J1 extending toward the opening 12i, the grooved part 12m3 occupies a zone ranging from 78 to 103 degrees (see
(121) In addition, a zone of the inner surface 12n forming the spherical space 12k on which the ball part 10b slides, exclusive of the grooved part 12m3, may preferably occupy 38.5% or more of a zone of the inner surface 12n defined by top and bottom circles of latitude in correspondence with a central angle of 63 to 75 degrees. Note that the zone for sliding is restricted from the determined torque value and the elastic lift.
(122) The grooved part 12m3 is arranged to have a depth f of 0.1 to 0.2 mm or so, considering the inner pressure while the ball part 10b of the ball stud 10 is inserted onto the ball seat 12 at the time of assembly, and the tensile load due to detaching a male mold as well as detachability of a male mold at the time of molding. Note that the grooved part 12m3 may have a depth f of 0.08 to 0.25 mm, but the most preferable depth is 0.1 to 0.2 mm or so.
(123) As shown in
(124) In the modification, the swinging torque of the ball stud 10 with respect to the stabilizer link 1 is set to 0.5 Nm or less and the rotating torque is set to 0.5 Nm or less.
Comparison Between Comparative Examples 1 and 2, Modification, and Present Embodiment
(125) TABLE-US-00001 TABLE 1 Compar- Compar- ative ative Modifi- Example 1 Example 2 cation Present (CE1) (CE2) (Mod) Embodiment Grease Groove 0 2 mm 8 2 mm 8 2 mm 8 width & counts Grooved part 0 0 1 (at equator) 2 (up & down) counts & 78 to 103 deg. 56 to 76 deg. Distribution 99 to 107 deg. Contact 438.8 288.4 169.2 169.3 surface area Reduction (refer- 34.3% 61.4% 61.4% ratio enced) Rorating 623.3 383.9 331.1 214.1 torque 14% LT CE2 44% LT CE2 35% LT Mod Swinging 689.1 423.1 369.6 238.3 torque 13% LT CE2 44% LT CE2 35% LT Mod Here, LT is the abbreviation of Less Than.
(126) Table 1 summarises comparison results between Comparative Example 1 having no groove (grease groove 12r) or grooved part arranged between the ball seat 12 and the ball part 10b of the ball stud 10, Comparative Example 2 having the grease grooves 12r arranged therebetween, Modification having the grease grooves and a grooved part arranged therebetween (see
(127) Comparative Example 1 has no grease groove 12r arranged axially or no grooved parts 12m1, 12m2, 12m3 arranged circumferentially as being arranged in the present embodiment. Comparative Example 1 has area of contact of 438.8 mm2 between the ball part 10b of the ball stud 10 and the ball seat 12. Comparative Example 1 has the rotating torque of 623.3 Nmm (=103Nm (Newton meter)) about the axis of the ball stud 10, and the swinging torque of 689.1 Nmm with which the ball stud 10 swings.
(128) Comparative Example 2 has eight grease grooves 12r having a width of 2 mm arranged, but has no grooved parts 12m1, 12m2, 12m3 arranged circumferentially as in the present embodiment. Comparative Example 2 has area of contact of 288.4 mm2 between the ball part 10b of the ball stud 10 and the ball seat 12. The area of contact of 288.4 mm2 in Comparative Example 2 is reduced by 34.3% as compared to that of 438.8 mm2 in Comparative Example 1. Comparative Example 2 has the rotating torque of 383.9 Nmm about the axis of the ball stud 10, and the swinging torque of 423.1 Nmm with which the ball stud 10 swings.
(129) Modification has eight grease grooves 12r having a width of 2 mm arranged, and has an equatorial groove (grooved part 12m3) arranged near the equator of the ball seat 12 (circle of latitude having the largest radius about the axis J1 which runs through the centers of the opening 12i of the ball seat 12 and the grease chamber 12c). Assuming that the latitude is 0 degree on the axis J1 extending toward the opening 12i and the latitude is 180 degrees on the axis J1 extending toward the grease chamber 12c, Modification has the equatorial groove formed in a zone of the latitude of 78 to 103 degrees (see
(130) Modification has the rotating torque of 331.1 Nmm about the axis of the ball stud 10, and this has been reduced by 14% as compared to that of 383.9 Nmm in Comparative Example 2. Modification has the swinging torque 369.6 Nmm with which the ball stud 10 swings, and this has been reduced by 13% as compared to that of 423.1 Nmm in Comparative Example 2.
(131) The present embodiment has eight grease grooves 12r having a width of 2 mm arranged, and has two grooved parts 12m1, 12m2 arranged above and below the equator of the ball seat 12 (circle of latitude having the largest radius about the axis J1 which runs through the centers of the opening 12i of the ball seat 12 and the grease chamber 12c). Assuming that the latitude is 0 degree on the axis J1 extending toward the opening 12i and the latitude is 180 degrees on the axis J1 extending toward the grease chamber 12c, the present embodiment has the grooved parts 12m1, 12m2 formed in two zones having the latitude of 56 to 76 degrees and the latitude of 99 to 107 degrees (see
(132) The area of contact of 169.3 mm2 in the present embodiment is reduced by 61.4% with respect to that of 288.4 mm2 in Comparative Example 2. The present embodiment has the rotating torque of 214.1 Nmm about the axis of the ball stud 10, which has been reduced by 44% as compared to that of 383.9 Nmm in Comparative Example 2 and has been reduced by 35% as compared to that of 331.1 Nmm in Modification. The present embodiment has the swinging torque of 238.3 Nmm with which the ball stud 10 swings, which has been reduced by 44% as compared to that of 423.1 Nmm in Comparative Example 2 and has been reduced by 35% as compared to that of 369.6 Nmm in Modification.
(133) The above configuration allows the swinging torque of the ball stud 10 swinging the stabilizer link 1 to be set to 0.5 Nm or less, and allows the rotating torque of the ball stud 10 rotating to be set to 0.5 Nm or less. Therefore, the swinging torque of the ball stud 10 swinging the stabilizer link 1 and the rotating torque of the ball stud 10 rotating the stabilizer link 1 are reduced to improve ride quality, dynamic characteristics, and durability of the vehicle using the stabilizer link 1.
(134) In addition, the grooved parts 12m1, 12m2 and the grooved part 12m3 are adjusted as appropriate to have the desired swinging and rotating torque while supporting the ball stud 10.
(135) Therefore, suitably adjusting the torque and the elastic lift allows for suppressing accelaration of mutual wearing of parts around the stabilizer link 1 at the time of market use. This causes stablizer links having poor dynamic characteristics to be less used in the market to allow the stablizer link having good dynamic characteristics to prevail. In addition, this allows for suppressing abnormal noise from around the stabilizer link 1.
(136) From the above, the stabilizer link 1 is capable of effectively suppressing loosening between the ball part 10b of the ball stud 10 and the ball seat 12, which is included in the housing 11 to receive the ball part 10b so as to be slidable, to allow the ball stud 10 to have reduced torque at the time of the ball stud 10 swinging and the rotating.
(137) Note that the present invention is not limited to the above-described embodiment, and design may be modified as appropriate without departing from the spirit of the invention.
OTHER EMBODIMENTS
(138) 1. The grooved parts 12m1, 12m2, 12m3 as described in the present embodiment and Modification may have any cross-sectional shape such as a rectangular shape and a shape having arbitrary curvature, as long as it is in a concave shape.
(139) 2. The grooved parts 12m1, 12m2 of the present embodiment are arranged one on each side of the equator in the inner surface 12n of the ball seat 12, but two or more grooved parts may be arranged on each side.
(140) In addition, one or more grooved parts 12m1, 12m2 of the present embodiment may be arranged only on one side of the equator in the inner surface 12n of the ball seat 12.
(141) 3. The grooved parts 12m1, 12m2 of the present embodiment and the grooved part 12m3 of Modification are described as being continuously formed, but these may be formed discontinuously (at intervals).
(142) 4. As shown in
(143) 5. The stabilizer link 1 (see
(144) 6. Individual components described in the present embodiments and Modification may be combined as appropriate to configure a new embodiment.