Folded optics mesh hoop column deployable reflector system
10418712 ยท 2019-09-17
Assignee
Inventors
- Philip J. Henderson (Palm Bay, FL, US)
- Charles W. Kulisan (Malabar, FL, US)
- Francisco Torres (West Melbourne, FL, US)
- Robert M. Taylor (Rockledge, FL, US)
- Gustavo A. Toledo (Rockledge, FL, US)
- Ryan Whitney (Indialantic, FL, US)
- Michael R. Winters (Indian Harbour Beach, FL, US)
- Dana Monnier Rosennier (Melbourne, FL, US)
Cpc classification
H01Q13/00
ELECTRICITY
International classification
Abstract
Folded optics reflector system includes a hoop assembly configured to expand between a collapsed configuration and an expanded configuration to define a circumferential hoop. A mesh reflector surface is secured to the hoop assembly such that when the hoop assembly is in the expanded configuration, the reflector surface is expanded to a shape that is configured to concentrate RF energy in a desired pattern. The system also includes a mast assembly comprised of an extendible boom. The hoop assembly is secured by a plurality of cords relative to a top and bottom portion of the boom, whereby upon extension of the boom to a deployed condition, the hoop assembly is supported by the boom. A subreflector is disposed at the top portion of the boom.
Claims
1. A folded optics reflector system, comprising: a hoop assembly comprising a plurality of link members extending between a plurality of hinge members, the hoop assembly configured to expand between a collapsed configuration wherein the link members extend substantially parallel to one another and an expanded configuration wherein the link members define a circumferential hoop; a collapsible mesh reflector surface secured to the hoop assembly such that when the hoop assembly is in the collapsed configuration, the reflector surface is collapsed within the hoop assembly and when the hoop assembly is in the expanded configuration, the reflector surface is expanded to a shape that is intended to concentrate RF energy in a desired pattern; a mast assembly including an extendible boom, wherein the hoop assembly is secured by a plurality of cords relative to a top portion of the boom and to a bottom portion of the boom such that upon extension of the boom to a deployed condition, the hoop assembly is supported by the boom; and a subreflector is disposed at the top portion of the boom.
2. The folded optics reflector system according to claim 1, wherein an antenna feed is disposed at the top portion of the boom and the subreflector is supported on one or more struts or RF transparent radome which extends from the top portion of the boom or the antenna feed so as to space the subreflector a predetermined distance from the antenna feed.
3. The folded optics reflector system according to claim 1, wherein an antenna feed is disposed at or adjacent to the bottom portion of the boom.
4. The folded optics reflector system according to claim 3, further comprising a feed aperture in the reflector surface coaxially aligned with an axis of the boom, wherein the antenna feed is configured illuminate a reflector face of the subreflector with radio frequency (RF) energy that is propagated through the feed aperture.
5. The folded optics reflector system according to claim 3, wherein the antenna feed is comprised of a plurality of radiating elements which are disposed around a periphery of the boom to form an array.
6. The folded optics reflector system according to claim 3, wherein the antenna feed is a coaxial feed which is axially aligned with the mast assembly.
7. The folded optics reflector system according to claim 6, wherein the coaxial feed is comprised of a cylindrical inner waveguide structure which defines a hollow tubular cavity axially aligned with the mast assembly, and at least one deployment component extends through the tubular cavity to facilitate extension of the boom.
8. The folded optics reflector system according to claim 7, wherein at least a portion of the mast assembly is supported on the cylindrical inner waveguide structure.
9. The folded optics reflector system according to claim 1, wherein the boom is comprised of a low-loss dielectric material.
10. A folded optics reflector system, comprising: a hoop assembly comprising a plurality of link members extending between a plurality of hinge members, the hoop assembly expands between a collapsed configuration wherein the link members extend substantially parallel to one another and an expanded configuration wherein the link members define a circumferential hoop; a collapsible mesh reflector surface secured to the hoop assembly such that when the hoop assembly is in the collapsed configuration, the reflector surface is collapsed within the hoop assembly and when the hoop assembly is in the expanded configuration, the reflector surface is expanded to a shape that is intended to concentrate RF energy in a desired pattern; a mast assembly including an extendible boom, wherein the hoop assembly is secured by a plurality of cords relative to a top portion of the boom and to a bottom portion of the boom such that upon extension of the boom to a deployed condition, the hoop assembly is supported by the boom; a subreflector is disposed at the top portion of the boom; and a housing in which at least the hoop assembly, reflector surface and mast assembly are stowed prior to deployment.
11. The folded optics reflector system according to claim 10, wherein prior to deployment, the subreflector is disposed at a top of the housing, and an antenna feed is disposed in the bottom of the housing.
12. The folded optics reflector system according to claim 10, wherein after deployment an antenna feed is disposed at the top portion of the boom and the subreflector is supported on one or more struts which extend from the top portion of the boom or the antenna feed so as to space the subreflector a predetermined distance from the antenna feed.
13. The folded optics reflector system according to claim 10, wherein after deployment an antenna feed is disposed at or adjacent to the bottom portion of the boom.
14. The folded optics reflector system according to claim 13, further comprising a feed aperture in the reflector surface coaxially aligned with an axis of the boom, wherein the antenna feed is configured illuminate a reflector face of the subreflector with radio frequency (RF) energy that is propagated through the feed aperture.
15. The folded optics reflector system according to claim 13, wherein the antenna feed is comprised of a plurality of radiating elements which are disposed around a periphery of the boom to form an array.
16. The folded optics reflector system according to claim 13, wherein the antenna feed is a coaxial feed which is disposed in the bottom of the housing and axially aligned with the mast assembly.
17. The folded optics reflector system according to claim 16, wherein the coaxial feed is comprised of a cylindrical inner waveguide structure which defines a hollow tubular cavity axially aligned with the mast assembly, and at least one deployment component extends through the tubular cavity to facilitate extension of the boom.
18. The folded optics reflector system according to claim 17, wherein at least a portion of the mast assembly is supported on the cylindrical inner waveguide structure.
19. The folded optics reflector system according to claim 10, wherein the boom is comprised of a low-loss dielectric material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) This disclosure is facilitated by reference to the following drawing figures, in which like numerals represent like items throughout the figures, and in which:
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DETAILED DESCRIPTION
(16) It will be readily understood that the solution described herein and illustrated in the appended figures could involve a wide variety of different configurations. Thus, the following more detailed description, as represented in the figures, is not intended to limit the scope of the present disclosure, but is merely representative of certain implementations in various different scenarios. While the various aspects are presented in the drawings, the drawings are not necessarily drawn to scale unless specifically indicated.
(17) Reference throughout this specification to features, advantages, or similar language does not imply that all of the features and advantages that may be realized should be or are in any single embodiment of the invention. Rather, language referring to the features and advantages is understood to mean that a specific feature, advantage, or characteristic described in connection with an embodiment is included in at least one embodiment of the present invention. Thus, discussions of the features and advantages, and similar language, throughout the specification may, but do not necessarily, refer to the same embodiment.
(18) Shown in
(19) The housing frame 124 may have various configurations and sizes depending on the size of the deployable mesh reflector 122. By way of example, the system 100 may include a deployable mesh reflector with a 1 meter aperture that is stowed within a housing 120 that is of 2U cubes at packaging and having an approximately 10 cm10 cm20 cm volume. Alternatively, the system 100 may include a deployable mesh reflector with a 3 meter aperture that is stowed within a housing 120 that is of 12U cubes at packaging and having an approximately 20 cm20 cm30 cm volume. Of course, the solution is not limited in this regard and other sizes and configurations of the systems are also possible. In some scenarios, the housing 120 is in the nanosat or microsat size range.
(20) The deployable mesh reflector 122 generally comprises a collapsible, mesh reflector surface 130 which is supported by a circumferential hoop assembly 126. The reflector surface has a shape when deployed that is selected so as to concentrate RF energy in a desired pattern. As such, the reflector surface can be parabolic or can be specially shaped in accordance with the needs of a particular design. For example in some scenarios the reflector surface can be specially shaped in accordance with a predetermined polynomial function. Further, the reflector surface 130 can be a surface of revolution, but it should be understood that this is not a requirement. There are some instances when the reflector surface can be an axisymmetric shape.
(21) The hoop assembly 126 is supported by the mast assembly 128 via a plurality of cords 132. Generally, the mast assembly 128 includes an extendable boom 129 with subreflector 134 secured to at a free end thereof. A further network of cords 133 can extend between the housing 120 and the mesh reflector 122 to help define the shape of the mesh reflector surface 130. As illustrated in
(22) The subreflector 134 is comprised of a material which is highly reflective of RF energy. The subreflector 134 which is shown in
(23) As may be observed in
(24) Deployable mesh reflectors based on the concept of a hoop assembly and an extendable mast are known. For example, details of such an antenna system are disclosed in U.S. Pat. No. 9,608,333 which is incorporated herein by reference. However, a brief description of the hoop assembly is provided with respect to
(25) The hoop assembly 126 is comprised of a plurality of upper hinge members 302 which are interconnected with a plurality of lower hinge members 304 via link members 306. Each link member 306 is comprised of a linear rod which extends between opposed hinge members. In the stowed configuration illustrated in
(26) As shown in
(27) The mesh reflector surface 130 is secured to the hoop assembly 126 and collapses and extends therewith. Cords 132, 133 attach each hinge member to both top and bottom portions of the mast 128 so that the load path goes from one end of the mast, to the hinge and to the other end of the mast using the cords. The cords 132, 133 maintain the hoop assembly 126 in a plane. The hoop extends via torsion springs (not shown) which are disposed on the hinges 302, 304. The torsion springs are biased to deploy the reflector to the configuration shown in
(28) The mast 128 can comprise a split-tube type boom which is stored on a spool within a housing 120. As is known, slit-tube booms can have two configurations. In the stowed configuration, the slit-tube boom can flatten laterally and can be rolled longitudinally on a spool within the housing 120. In the deployed configuration, the slit-tube boom can be extended longitudinally and rolled or curved laterally. A drive train assembly within the housing 120 is configured to extend the split tube boom for deployment. While a split type boom is described with respect to the present embodiment, the invention is not limited to such and the mast assembly can have other configurations. For example, in some scenarios the mast assembly can comprise a rolled boom with a lenticular or open triangular cross section, or a pantograph configuration. As a further example, the mast assembly may include a plurality of links joined by hinges which are moveable between a collapsed configuration wherein the link members extend substantially parallel to one another and an expanded configuration wherein the link members align co-linear to one other. As another example, the extendible mast assembly may include a plurality of links that slide relative to one another such that the mast assembly automatically extends from a collapsed configuration where the links are nested together and an expanded configuration wherein the link members extend substantially end to end. The various mast configurations are described in greater detail in U.S. Pat. No. 9,608,333 which is incorporated herein by reference.
(29) In the antenna system 100, a circular opening or aperture 140 is defined in the center of the mesh reflector 122. Further, an RF feed 138 for the antenna system can be disposed behind the primary reflector surface. In some scenarios, the RF feed 138 can be disposed around a periphery of the mast, in an area which is on or adjacent to the housing 120. For example, in the configuration shown in
(30) As shown in
(31) The design methods equations for folded optic reflectors antennas (such as Cassegrain and Gregorian types) are well known and therefore will not be described here in detail. These well-known design techniques can be applied using conventional methods to establish the basic geometry of the folded optics reflector antenna. After the basic antenna geometry has been defined, the diameter D1 of aperture 140 can be selected.
(32) One important consideration when selecting the aperture diameter D is to ensure that only negligible amounts of RF energy 604 will be reflected back toward the RF feed 138 from the rear surface 606 of the mesh reflector 122. A further consideration involves ensuring that the sub-reflector 134 is adequately illuminated by the RF energy 604. In this regard, the diameter of the aperture 140 will depend on a variety of factors such as the directivity or beam-width of the RF feed beam 602 produced by the RF feed 138, the diameter of the subreflector, the diameter of the main reflector, the distance between the feed and focus of the subreflector, and the specified antenna efficiency. If the aperture is too large or too small, antenna efficiency can be negatively affected. In some scenarios, the size of the aperture can be determined based on an iterative optimization process. For example, the diameter of the aperture 140 can be adjusted to maximize antenna gain and efficiency, while ensuring a final antenna system pattern with low side lobes.
(33) From the foregoing it will be appreciated that the beam-width and pattern of the RF feed beam 602 can have significant impact on the overall design of an antenna system 100. However, optimizing the RF feed beam 602 can be challenging in the presence of the mast assembly 128. In this regard it may be noted that a mast assembly 128 is conventionally comprised of a metal or graphite material. These highly conductive materials can potentially cause distortion of the RF feed beam 602. Accordingly, for improved performance it can be advantageous in some scenarios to avoid the use of graphite or metal materials in the mast assembly, and instead exclusively form the mast from one or more different types of low-loss dielectric materials which are transparent to RF energy 604. Such an arrangement can significantly reduce the negative effect that the presence of a metal or graphite mast assembly can otherwise have upon the RF feed beam 602. Suitable materials that can be used for this purpose in include but are not limited to dielectric materials such as thermoplastic polyetherimide (PEI) resin composite tubing, polyimide inflatable tube, UV hardened polyimide tube, or composites of glass fiber-reinforced polymer (fiberglass weave or winding).
(34) A folded optics type of antenna is advantageous as it reduces the overall height of the antenna along a central axis of the main reflector. An advantage of the antenna system shown in
(35) Referring now to
(36) The coaxial feed assembly 702 is shown in further detail in
(37) The inner wall 712 and the outer wall 708 together define an elongated toroidal-shaped waveguide cavity 707. RF energy communicated to the waveguide cavity from a port 714 is communicated through the toroidal-shaped waveguide cavity 707 to the horn 716. The port 714 can advantageously comprise an orthomode transducer (OMT). The OMT combines two linearly orthogonal waveforms and in some cases can be used in an orthomode junction to create a circular polarized waveform. As shown in
(38) In the configuration shown in
(39) The arrangement shown in
(40) An alternative scenario for a folded optics reflector antenna system 900 is illustrated in
(41) The antenna system 900 includes a deployable mesh reflector 922 comprised of a collapsible, mesh reflector surface 930 which is supported by a circumferential hoop assembly 126. The reflector surface has a shape when deployed that is selected so as to concentrate RF energy in a desired pattern. As such, the reflector surface can be parabolic or can be specially shaped in accordance with the needs of a particular design. For example in some scenarios the reflector surface can be specially shaped in accordance with a predetermined polynomial function. Further, the reflector surface 930 can be surface of revolution, but it should be understood that this is not a requirement. There are some scenarios when the reflector surface is an axisymmetric shape.
(42) The hoop assembly 126 is supported by means of a plurality of cords 132 and a boom 929 associated with mast assembly 928. A further network of cords 133 can extend between the housing 120 and the mesh reflector 922 to help define the shape of the mesh reflector surface 930. It should be understood that the hoop assembly 126 and the mast assembly 928 are configured to collapse into a stowed configuration which fits within the interior space of the housing 120, in a manner similar to the antenna system 100, shown in
(43) In the antenna system 900, an RF feed 902 is provided at a free end 906 of extendable boom 929, opposed from the housing 120 when the antenna is in the deployed configuration shown in
(44) In the scenario shown in
(45) A drive train assembly 924 is positioned within the housing 120 and is configured to urge the boom 929 to extend to the deployed configuration shown in
(46) In the scenario shown in
(47) The mesh reflector 922 can have an aperture 940 aligned with central reflector axis 926 to facilitate passage of the boom 929 through the mesh reflector 922 in alignment with the central reflector axis. Since the RF feed 902 in this scenario is located at the top of the boom, spaced apart from the subreflector 934, the diameter D3 of the aperture 940 can be made just large enough to accommodate the diameter of the boom 929 without concern for interference with a transmitted RF feed beam. In other words, the magnitude of D3 can be less than D1 and/or D2.
(48) Standard design techniques can be applied to establish the basic geometry of the folded optics reflector antenna. However, in some scenarios a distance S between the subreflector 934 and the feed 902 can be advantageously selected in accordance with a length L of the housing 120. For example, it can be advantageous to take advantage of the housing length L as part of the system design by increasing the distance S so that the subreflector and the feed reside substantially at the top 942 and the bottom 944 of the housing 120, respectively. Such a configuration can facilitate an antenna geometry that is very favorable for certain types of folded optic antenna configurations. This configuration can also allow the overall package in the stowed state to be more compact.
(49) The described features, advantages and characteristics disclosed herein may be combined in any suitable manner. One skilled in the relevant art will recognize, in light of the description herein, that the disclosed systems and/or methods can be practiced without one or more of the specific features. In other instances, additional features and advantages may be recognized in certain scenarios that may not be present in all instances.
(50) As used in this document, the singular form a, an, and the include plural references unless the context clearly dictates otherwise. Unless defined otherwise, all technical and scientific terms used herein have the same meanings as commonly understood by one of ordinary skill in the art. As used in this document, the term comprising means including, but not limited to.
(51) Although the systems and methods have been illustrated and described with respect to one or more implementations, equivalent alterations and modifications will occur to others skilled in the art upon the reading and understanding of this specification and the annexed drawings. In addition, while a particular feature may have been disclosed with respect to only one of several implementations, such feature may be combined with one or more other features of the other implementations as may be desired and advantageous for any given or particular application. Thus, the breadth and scope of the disclosure herein should not be limited by any of the above descriptions. Rather, the scope of the invention should be defined in accordance with the following claims and their equivalents.