Optical modulator
10416527 ยท 2019-09-17
Assignee
Inventors
Cpc classification
G02F2201/505
PHYSICS
G02F1/0121
PHYSICS
G02F2203/15
PHYSICS
G02B6/12007
PHYSICS
G02F1/2255
PHYSICS
International classification
G02F1/01
PHYSICS
G02B26/00
PHYSICS
Abstract
An optical modulator includes an optical modulation element that is accommodated in a housing. A plurality of lead pins, which are electrically connected to the optical modulation element through wire bonding, are fixed to a lateral wall of the housing. Each of the plurality of lead pins includes a portion that protrudes into an inner space (inner surface side) of the housing. A resonance suppressing structure (for example, a concave portion), which is configured to suppress resonance between the lead pins, is provided in a lateral wall portion to which the plurality of lead pins are fixed.
Claims
1. An optical modulator comprising: an optical modulation element that is accommodated in a housing, wherein a plurality of lead pins, which are electrically connected to the optical modulation element through wire bonding, are fixed to a lateral wall of the housing, each of the plurality of lead pins includes a portion that protrudes into an inner space of the housing, and a resonance suppressing structure, which is configured to suppress resonance between the lead pins, is formed on an outer surface of the lateral wall to which the plurality of lead pins are fixed.
2. The optical modulator according to claim 1, wherein as the resonance suppressing structure, a concave portion or a convex portion, which is formed at least on an inner surface side of the lateral wall, is provided.
3. The optical modulator according to claim 2, wherein as the resonance suppressing structure, a concave portion or a convex portion which is formed on an outer surface side of the lateral wall is further provided, and a position of a step difference in the concave portion or the convex portion is set to be different between the inner surface side and the outer surface side.
4. The optical modulator according to claim 1, wherein as the resonance suppressing structure, a material, of which at least one of a density and an elastic coefficient is different from at least one of a density and an elastic coefficient of a material of the housing, is disposed at least at a part of the lateral wall.
5. The optical modulator according to claim 1, wherein as the resonance suppressing structure, a vibration absorbing member, which absorbs vibration, is provided at least on an inner surface side of the lateral wall.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(24) Description will be given of an optical modulator according to the invention, and an optical transmission apparatus on which the optical modulator is mounted. Furthermore, the invention is not limited to by examples illustrated in the following embodiment.
(25) First, description will be given of an overview of an example of the related art with reference to the accompanying drawings.
(26)
(27) In a case of the DP-QPSK modulator, four sub-Mach-Zehnder optical waveguides are formed in the optical element substrate, and four high-frequency signal electrodes (not illustrated) configured to apply a modulation signal to each of the sub-Mach-Zehnder optical waveguides are formed. In correspondence with the configuration, a plurality of lead pins such as a DC lead pin for adjustment of a bias point and a PD signal lead pin for detection of a bias point with respect to each of the sub-Mach-Zehnder optical waveguides are necessary, and each of the lead pins are led out from a lateral surface of the housing.
(28) An interval between the lead pins is determined in conformity to standards in many cases. Typically, the lead pins are arranged at a constant interval. However, it is very difficult to design electrodes pad on an optical modulation element side at the same position and interval as those of the lead pins due to various design factors and restrictions. Accordingly, as illustrated in
(29)
(30) The lead pins 14 which pass through the housing 11 are fixed to the housing 11 with a glass sealing material by a fixing method of realizing both air-tight sealing and electrical insulation. The lead pins 14 are fixed to an inner surface of the housing 11 in a hollow cantilevered state. That is, the lead pins 14 are fixed to a lateral wall of the housing 11, and include a portion that protrudes into an inner space of the housing 11. A tip end of the portion is set as a free end. Bonding of a wire 16 for electrical connection is performed in the vicinity of the tip end (free end) of the lead pins 14.
(31) Examples of the kind of the wire bonding include ball bonding and wedge bonding, and application of a pressure and ultrasonic waves is performed in a heated stated. Due to an ultrasonic thermal compression operation, wire bonding, in which connection strength is secured and a variation of connection reproducibility and connection strength is suppressed, is performed.
(32) This is also true of wire bonding with respect to the lead pins in the hollow cantilevered state. In a case of the lead pins in the hollow cantilevered state, in the wire bonding with respect to the tip end (free end), an unstable impression apparently exists. However, when appropriately selecting bonding conditions (a temperature, ultrasonic power, a compression pressure, time, a wire material, a wire diameter, and the like), it is possible to realize the same satisfactory bonding as in wire bonding with respect to a connection pad and the like which are formed on a substrate.
(33) It was found that the satisfactory bonding is obtained mainly in a case where the lead pins do not enter a state of resonating due to ultrasonic waves of a wire bonding apparatus during wire bonding, or in a case where the lead pins enter a resonance state in which a bonding portion and a housing fixing portion are set as both fixing ends.
(34)
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(36) Examples of the resonance mode include not only a resonance mode (also referred to as a vertical resonance mode) in a direction perpendicular to a housing bottom surface as illustrated in
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(38) In a case where wire bonding has performed in advance with respect to the lead pins as the vibration propagation destination, a bonding portion strongly vibrates due to the resonance of the lead pins. Typically, bonding is performed under conditions capable of attaining connection strength having a sufficient design tolerance with respect to limit connection strength so that sufficient connection strength can be maintained even when slight vibration or impact is applied. According to this, even when vibration is applied to the lead pins as described above, connection reliability is less likely to immediately deteriorate.
(39) However, in a case where vibration is intermittently applied from a plurality of other lead pins, and in a case where the vibration energy is not attenuated so much and propagates, the original connection strength may deteriorate. In recent years, a pin interval is short or a pin formed unit interval is short in accordance with trend of miniaturization of the housing, and thus the vibration energy is not attenuated so much, and is likely to propagate to other lead pins.
(40)
(41) As illustrated in
(42) This phenomenon is considered as a mechanism in which even when performing wire bonding under the same bonding conditions in a state in which a material or a shape of a lead pin that is subjected to the wire bonding, a housing fixing configuration, a using apparatus, and the like are the same in each case, bonding having strength lower than the limit connection strength occurs.
(43) That is, even in wire bonding in which the above-described various factors are set to be the same in each case, if the housing is miniaturized and a pin interval or a pin formed unit interval is changed, connection strength of bonding provided in advance may vary due to propagation of vibration.
(44)
(45) In addition, as illustrated in
(46) Here, a natural frequency f (Hz) due to vertical vibration of the lead pins can be calculated as follows (Expression 1). Furthermore, represents a constant that is determined from boundary conditions and a vibration mode, L represents a length of the lead pins, E represents a vertical elastic coefficient (Young's modulus) of a material of the lead pins, and represents a mass per unit volume of the material of the lead pins.
f=/2L.Math.(E/)(Expression 1)
(47) For example, in a case of using a lead pin in which Fe (E=20010.sup.9 N/m.sup.2, p=7.8310.sup.6 kg/m.sup.3) is set as a material, a cross-sectional shape is set to a square shape (width: 0.35 mm), and a length is set to 0.810.sup.3 mm, vertical vibration of 50 kHz, 150 kHz, 250 kHz, and the like occurs. In addition, in a case of using a lead pin having a length of 1.710.sup.3 mm under the same conditions, vertical vibration of 23.5 kHz, 70.6 kHz, 117.6 kHz, and the like occurs. A vibration frequency that is applied by a wire bonding apparatus is approximately 30 kHz to 200 kHz, and a natural frequency of the lead pin is included in the vibration frequency. Accordingly, it can be seen that resonance of the lead pin is induced due to application of ultrasonic waves by the wire bonding apparatus, and thus there is a possibility that a bonding failure with connection strength lower than the limit connection strength g.sub.min may occur.
(48) In the invention, an optical modulator is configured as follows so as to solve the above-described problem.
(49) That is, in the optical modulator in which the optical modulation element 12 is accommodated in the housing 11, as illustrated in
(50) An effect of the above-described resonant vibration on other lead pins occurs when vibration waves propagate to the other lead pins through the housing lateral wall to which the lead pins are fixed, and the majority of the vibration waves propagate along an inner surface or an outer surface of the housing lateral wall. Accordingly, according to configurations, in which propagation of vibration waves are attenuated or dispersed, in
(51) Hereinafter, description will be given of an optical modulator according to the invention with reference to examples.
First Example
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(53) According to the first example, in a configuration in which units 17, in which a plurality of lead pins 14 are unitized, are arranged on a lateral wall of the housing 11, a concave portion 21 formed on an inner surface 11a side of an inter-unit lateral wall portion is provided as the resonance suppressing structure. For example, the concave portion 21 is formed to surround each of the units 17. The majority of vibration waves, which occur due to vibration of a lead pin, propagate along an inner surface side of a lateral wall portion of the housing. Accordingly, when a concave portion is provided in a portion along which the majority of the vibration waves propagate and a step difference is formed, it is possible to attenuate or disperse the majority of vibration waves. According to the above-described configuration, resonance of lead pins in other units, which occurs due to wire bonding with respect to a lead pin, is suppressed. Accordingly, it is possible to suppress deterioration of connection strength in the wire bonding with respect to the lead pins.
Second Example
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(55) According to the second example, in the configuration in which the units 17, in which the plurality of lead pins 14 are unitized, are arranged on the lateral wall of the housing 11, the concave portion 21 formed on the inner surface 11a side of the inter-unit lateral wall portion, and a concave portion 22 formed on an outer surface 11b side thereof are provided as the resonance suppressing structure. According to this configuration, it is possible to attenuate or disperse not only vibration waves which propagate along the inner surface side of the lateral wall portion of the housing but also vibration waves which propagate along the outer surface side of the lateral wall portion, and thus this configuration is more effective.
Third Example
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(57) According to the third example, in the configuration in which the units 17, in which the plurality of lead pins 14 are unitized, are arranged on the lateral wall of the housing 11, a concave portion 23, which is formed on the inner surface 11a side of the lateral wall portion at which the units are arranged, is provided. This configuration can be also described as a convex portion is formed on the inner surface 11a side of the inter-unit lateral wall portion as the resonance suppressing structure. According to this configuration, it is also possible to attenuate or disperse vibration waves which propagating along the inner surface side of the lateral wall portion of the housing, deterioration of connection strength in the wire bonding with respect to the lead pins is also suppressed.
Fourth Example
(58)
(59) According to the fourth example, in the configuration in which the units 17, in which the plurality of lead pins 14 are unitized, are arranged on the lateral wall of the housing 11, the concave portion 23 formed on the inner surface 11a side of the lateral wall portion at which the units are arranged and a concave portion 24 formed on the outer surface 11b side of the lateral wall portion. This configuration can also be described as a convex portion is formed both on the inner surface 11a side of the inter-unit lateral wall portion and on the outer surface 11b side thereof as the resonance suppressing structure. According to this configuration, it is possible to attenuate or disperse not only vibration waves which propagate along the inner surface side of the lateral wall portion of the housing but also vibration waves which propagate along the outer surface side of the lateral wall portion, and thus this configuration is more effective.
(60) Here, in the first to fourth examples, as the resonance suppressing structure, several examples in which the concave portion or the convex portion is formed at least on the inner surface side of the inter-unit lateral wall portion, but the invention is not limited to the configurations. For example, the inter-unit concave portion in the first example and the second example can be changed into a convex portion. In addition, the concave portion of the unit portion in the third example and the fourth example can be changed into a convex portion. In addition, a plurality of the concave portions or a plurality of the convex portions may be provided between the units. In addition, the concave portion or the convex portion may be provided in the same plane in a mixed manner (for example, in an alternating manner). In brief, a shape formed in the lateral wall portion of the housing may be a shape capable of attenuating or dispersing the vibration waves.
Fifth Example
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(62) The fifth example is a modification example of the fourth example. In the fifth example, a width L1 of the concave portion 23 formed on the inner surface 11a side and a width L2 of the concave portion 24 formed on the outer surface 11b side are set to be different from each other. According to this configuration, it is possible to make a position (position of a step difference in the concave portion or the convex portion) at which the vibration waves are attenuated or dispersed be different between the inner surface side and the outer surface side, and thus it is possible to the effect of the vibration wave in a more efficient manner. Furthermore, a relationship of L1<L2 is satisfied in
Sixth Example
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(64) The sixth example is another modification example of the fourth example, and as an additional resonance suppressing structure, a heterogeneous metal material 25, of which at least one of a density or an elastic coefficient is different from that of a material of the housing 11, is disposed at least at a part of the inter-unit lateral wall portion. As described above with reference to Expression 1, a vibration frequency depends on a density and an elastic coefficient of a structural material. When a heterogeneous metal material different from the material of the housing is disposed between the units by using the above-described dependency, it is possible to allow a frequency (wavelength) of the vibration waves to vary at a portion of the heterogeneous metal material. When a frequency of vibration waves, which pass through the heterogeneous metal material, is different from a natural frequency of the lead pins, resonance of lead pins in other units, which occurs due to wire bonding with respect to a lead pin, is suppressed. Accordingly, it is possible to suppress deterioration of connection strength in wire bonding with respect to the lead pins in a more efficient manner.
(65) As illustrated in
(66) So as to enhance the resonance suppressing effect, it is desired to select a material, of which at least one of the density or the elastic coefficient is greatly different from that of the material of the housing, as the heterogeneous metal material. In addition, it is desired to dispose the heterogeneous metal material in a relatively large region. Furthermore, although the glass sealing material also has the resonance suppressing effect, a risk of occurrence of cracking and the like exists in the glass sealing material, and thus it is difficult to provide the glass sealing material in a wide width, and it is difficult to select the density and the elastic coefficient. Therefore, effectiveness of the heterogeneous metal material is higher in comparison of the glass sealing material.
Seventh Example
(67)
(68) The seventh example is a modification example of the sixth example. In the seventh example, a width d1 of the heterogeneous metal material 25 on the inner surface 11a side and a width d2 thereof on the outer surface 11b side are set to be different from each other. The vibration frequency conversion region (region in which the heterogeneous metal material is disposed) has not only an operation of allowing a frequency of vibration wave to vary but also an operation of dispersing a propagating direction of the vibration waves. Accordingly, in the seventh example, the width of the vibration frequency conversion region is set to be different between on the inner surface side and on the outer surface side of the housing lateral wall, and thus it is possible to make a variation amount of a frequency of the vibration waves and a dispersion state of the propagating direction be different between on the inner surface side and on the outer surface side. As a result, the seventh example is more effective.
Eighth Example
(69)
(70) The eighth example is a modification example of the sixth example. In the eighth example, a position of the heterogeneous metal material 25 on the inner surface 11a side and a position thereof on the outer surface 11b side are set to be different from each other. According to this configuration, it is possible to make attenuation or dispersion of the vibration waves propagating along a surface of the housing lateral wall be different between on the inner surface side and on the outer surface side. According to this configuration, it is also possible to enhance an effect of dispersing the propagating direction of the vibration waves while changing the frequency of the vibration waves, and thus this configuration is also effective.
(71) Here, in the examples described above, the resonance suppressing structure (the concave portion, the convex portion, or the heterogeneous metal material) is provided to surround each of the units of the lead pins, but a method of providing the resonance suppressing structure is not limited thereto. As an example, as indicated by a reference numeral R1 in
Ninth Example
(72) In the first to eighth examples described above, the concave portion or the convex portion is provided between the units of the lead pins, or the heterogeneous metal material is provided, but the resonance suppressing structures may be provided between individual lead pins.
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(74) In the ninth example, the heterogeneous metal material 25 is disposed between individual lead pins. This configuration becomes more complicated in comparison to the configuration in which the resonance suppressing structure is provided between the units of the lead pins, but it is possible to suppress resonance of the lead pins in a more efficient manner.
(75) As described above, although the glass sealing material also has the resonance suppressing effect, there is a problem that it is difficult to provide the glass sealing material in a wide width in consideration of a problem related to reliability such as a concern of cracking or cracks due to a difference in linear expansion coefficient, and it is difficult to select the density and the elastic coefficient. Accordingly, in the ninth example, as illustrated in
(76) Furthermore, as illustrated in
Tenth Example
(77)
(78) According to the tenth example, in the configuration in which the units 17, in which the plurality of lead pins 14 are unitized, are arranged on the lateral wall of the housing 11, as the resonance suppressing structure, a vibration absorbing member 26, which absorbs vibration, is provided at least on the inner surface 11a side of the lateral wall portion. As the vibration absorbing member, for example, an epoxy-based adhesive, an acryl-based adhesive, a rubber-based adhesive, and the like can efficiently attenuate vibration energy, and thus these adhesives are effective. According to this configuration, the vibration waves are absorbed and attenuated by the vibration absorbing member, and thus resonance of the lead pins is suppressed. The vibration absorbing member maybe provided to be interposed between at least lead pins, and for example, the vibration absorbing member may be provided for each lead pin to surround the vicinity of the lead pin.
Eleventh Example
(79)
(80) The eleventh example corresponds to a combination of the fourth example and the tenth example. In the eleventh example, and a concave portion formed on the inner surface 11a side of the lateral wall portion in which the units 17 are provided, and a concave portion formed on the outer surface 11b side thereof are provided. In addition, the vibration absorbing member 26, which absorbs vibration, is provided in the concave portion that is formed on the inner surface 11a side. According to this configuration, it is possible to attain an operation of attenuating or dispersing vibration waves due to a step difference formed in the lateral wall portion of the housing, and an operation of absorbing the vibration waves due to the vibration absorbing member in a composite manner, and thus this configuration is more effective.
(81)
(82) The data creation unit 32 creates signal data to be transmitted from the optical transmission apparatus, and inputs the signal data to the driver 33. The driver 33 amplifies the input signal data, and creates a high-frequency signal having a waveform corresponding to the signal data. The high-frequency signal created by the driver 33 is input to an RF input unit of the optical modulator 10 through an external circuit substrate.
(83) In addition to the RF input unit, the optical modulator 10 includes a plurality of lead pins as a signal input unit for a bias control of a plurality of optical modulator units formed on an optical modulation element, or as an output unit of a monitor PD (photo detector) that generates an electrical signal that is used for the bias control. For example, as a DP-QPSK modulator in which four RF input units, four optical modulator units, and two monitor PDs for feedback are integrated, a DP-QPSK, which includes 18 lead pins including a ground pin or a not connect (NC) pin, is known. The respective lead pins are fixed and connected to a bias control circuit and the like, which are provided in the optical transmission apparatus, by using solder and the like, and a DC voltage or a low-frequency electrical signal is applied to the respective lead pins. The respective lead pins are set so that transmission characteristics of the optical transmission apparatus can be operated in a satisfactory and stable manner.
(84) As described above, according to the invention, even in a case of using an optical modulator having a lead pin configuration capable of being air-tightly sealed at a relatively low cost, it is possible to provide a small-size and high-reliability optical modulator. In addition, when mounting the optical modulator according to the invention on the optical transmission apparatus, it is possible to provide a high-reliability optical transmission apparatus.
(85) Here, in the above-described examples, LN is used in a substrate of the optical modulation element, but substrates using other materials may be used. In addition, in the above-described examples, description has been given of a case where four high-frequency signal electrodes are provided as an example, but there is no limitation to the number.
(86) In addition, although not specifically illustrated, it is needless to say that it is possible to employ a configuration in combination of several configurations illustrated in the examples.
(87) The invention can be used in an optical modulator including a plurality of lead pins which are fixed to a lateral wall of a housing and include a portion protruding into an inner space of the housing.