Packaged container housing structure and construction method
10415263 ยท 2019-09-17
Assignee
Inventors
Cpc classification
E04B1/34352
FIXED CONSTRUCTIONS
E04B1/34363
FIXED CONSTRUCTIONS
E04H2001/1283
FIXED CONSTRUCTIONS
International classification
E04H1/12
FIXED CONSTRUCTIONS
E04B1/343
FIXED CONSTRUCTIONS
Abstract
A packaged container housing structure includes a container box frame of rectangular configuration defining an interior space and an open top, closed bottom, opposite right and left open sides and opposite open ends, a top roof mounted on the container box frame and movable toward and away from the open top to close and open access of air flow into the interior space, coupling fittings integrated at top cover corners to enable lifting the packaged container housing structure, a plurality of deployable panels including wall panels, ceiling panels and floor panels stored in the interior space of the container box frame, and support feet attachable to the floor panels and container box frame being adjustable in length independent of one another so as to position the container box frame in a level orientation relative upon a mounting site.
Claims
1. A packaged container housing structure, comprising: a container box frame of a rectangular configuration and a single unit format defining an interior space and having an open top, a closed bottom that includes at least one air vent, a pair of opposite right and left open sides and a pair of opposite open ends; a plurality of deployable panels disposed in said interior space of said container box frame adjacent said opposite right and left open sides and said opposite open ends thereof; a top roof of a planar configuration movably mounted on said container box frame, said top roof operable between a closed state and an open state, such that when said top roof is in said open state a gap is formed therebetween a top cover of said top roof and a continuous upper edge of said container box frame, said gap providing access for air flow to circulate throughout said container box frame as air is able to flow through said at least one air vent on said closed bottom of said container box frame into said interior space through said open top of said container box frame and out of said gap; a plurality of coupling fittings attached on said top cover of said top roof to enable lifting of said packaged container housing structure via said top roof to and from a foundation site when said top roof is in said closed state and fastened to said container box frame; and a plurality of top windows mounted along opposite sides of said top roof and being deployable toward and away from side openings provided by said formed gap between said top cover of said top roof and said continuous upper edge of said open top of said container box frame to regulate air flow through said interior space of said container box frame.
2. The packaged container housing structure of claim 1 wherein said top cover of said top roof is positioned above and aligned with said open top of said container box frame and having right and left front corners and right and left rear corners aligned with said continuous upper edge of said container box frame having upper ends of right and left front corners and right and left rear corners, said coupling fittings each being integrated into one of said right and left front corners and said right and left rear corners of said top cover to enable lifting said packaged container housing structure to and from said foundation site, further wherein said top roof includes a plurality of legs affixed to and protruding downward from said right and left front corners and said right and left rear corners of said top cover and being slidable within and relative to passages defined in said upper ends of said right and left front and said right and left rear corners of said container box frame so as to enable said top cover to be operable between said closed state and said open state to form said gap that provides access for air flow to circulate throughout said interior space in said container box frame.
3. The packaged container housing structure of claim 1 further comprising a plurality of support feet disposed in said interior space in said container box frame, selected ones of said support feet being attachable to selected ones of said deployable panels and to said container box frame under said closed bottom thereof at least adjacent to each one of said right and left front corners and said right and left rear corners of said closed bottom, said support feet being adjustable in length independent of one another so as to enable positioning said selected deployable panels and said container box frame in a level orientation upon a mounting site.
4. The packaged container housing structure of claim 3 wherein each of said plurality of support feet comprises: an elongated tube; a threaded stem affixed on and protruding from one end of said elongated tube so as to extend coaxially therewith; an annular-shaped attachment disc enabling anchoring of said support foot to the mounting site; and a pair of annular threaded sections, one of said annular threaded sections being affixed on, and projecting from, said attachment disc, the other of said annular threaded sections being defined on an opposite end of said elongated tube from said threaded stem affixed at said one end of said elongated tube, said annular threaded sections being threadably engageable with one another such that said attachment disc extends laterally outwardly from said elongated tube being rotatable in opposite directions relative to said attachment disc so as to correspondingly retract and extend said elongated tube toward and away from said attachment disc to thereby adjust the length of said support foot and enable positioning said selected deployable panels and said container box frame in said level orientation upon the mounting site.
5. The packaged container housing structure of claim 1 further comprising: a service entry on one open end of said container box frame; and a pair of upper and lower panels of said plurality of deployable panels being mounted to said container box frame across said service entry such that said upper panel is deployable relative to said container box frame to provide an exterior roof for said service entry adjacent to said one open end and said open top of said container box frame and said lower panel is deployable relative to said container box frame to provide an exterior floor for said service entry adjacent to said one open end and said closed bottom of said container box frame.
6. The packaged container housing structure of claim 5 further comprising a pair of braces disposed in said interior space in said container box frame for placement between and attachment to said upper panel and the top roof so as to support said upper panel as said exterior roof for said service entry to said container box frame.
7. The packaged container housing structure of claim 5 further comprising a plurality of support feet disposed in said interior space in said container box frame, selected ones of said support feet being attachable to a bottom of said lower panel and adjustable in length independent of one another so as to enable positioning said lower panel in a level orientation relative upon a mounting site.
8. The packaged container housing structure of claim 7 wherein each of said plurality of support feet comprises: an elongated tube; a threaded stem affixed on and protruding from one end of said elongated tube so as to extend coaxially therewith; an annular-shaped attachment disc enabling anchoring of said support foot to the mounting site; and a pair of annular threaded sections, one of said annular threaded sections being affixed on, and projecting from, said attachment disc, the other of said annular threaded sections being defined on an opposite end of said elongated tube from said threaded stem affixed at said one end of said elongated tube, said annular threaded sections being threadably engageable with one another such that said attachment disc extends laterally outwardly from said elongated tube being rotatable in opposite directions relative to said attachment disc so as to correspondingly retract and extend said elongated tube toward and away from said attachment disc to thereby adjust the length of said support foot and enable positioning said lower panel in said level orientation upon the mounting site.
9. The packaged container housing structure of claim 1 further comprising another container box frame in addition to said one container box frame, said container box frames having complementary interengageable latches mounted at ones of said opposite ends of said container box frames placed adjacent to one another that become fastened together upon said container box frames being placed end-to-end at said adjacent one ends in a double unit format.
10. The packaged container housing structure of claim 9 wherein said plurality of deployable wall panels include wall panels with doorways and wall panels which are solid, said wall panels being interchangeable so as to provide different iterations of rooms in a completed house constructed from said packaged housing structure in both said single and double unit formats.
11. A packaged container housing structure, comprising: a container box frame of a rectangular configuration and a single unit format, said container box frame comprising a plurality of elongated corner members having one pair thereof disposed upright at respective right and left front corners of said container box frame and another pair thereof disposed upright at respective right and left rear corners of said container box frame, said elongated corner members of said pairs thereof extending parallel to one another, a plurality of elongated side edge members having one pair thereof disposed transversely between respective upper ends and respective lower ends of said right front and rear corners of said container box frame and another pair thereof disposed transversely between respective upper ends and respective lower ends of said left front and rear corners of said container box frame, the elongated side edge members of said pairs thereof extending parallel to one another, a plurality of elongated end edge members having one pair thereof disposed transversely between said respective upper ends and respective lower ends of said right and left front corners of said container box frame and another pair thereof disposed transversely between said respective upper ends and respective lower ends of said right and left rear corners of said container box frame, said elongated end edge members of said pairs thereof extending parallel to one another, said elongated corner members and said elongated side and end edge members being rigidly affixed together to form an interior space in said container box frame and an open top, a closed bottom that includes at least one air vent, a pair of opposite right and left open sides and a pair of opposite open ends, on said container box frame; a plurality of deployable panels disposed in said interior space in said container box frame adjacent said opposite right and left open sides and said opposite open ends thereof, selected ones of said deployable panels being movable relative to respective ones of said pluralities of elongated corner members and side edge members at right and left sides of said container box frame for deploying and erecting one or more rooms at right and left sides of said container box frame; a top roof comprising a top cover positioned above and aligned with said open top of said container box frame and having right and left front and right and left rear corners aligned with said upper ends of said right and left front and said right and left rear corner members of said container box frame, and a plurality of legs affixed to and protruding downward from said right and left front and said right and left rear corners of said top cover and being slidable within and relative to passages in said upper ends of said right and left front corner members and said right and left rear corner members of said container box frame so as to enable said top cover of said top roof to be operable between a closed state and an open state, such that when said top roof is in said open state a gap is formed therebetween said top cover and said upper elongated edge members of said container box frame, said gap providing access for air flow to circulate throughout said container box frame as air is able to flow through said at least one air vent on said closed bottom of said container box frame and into said interior space of said container box and out of said gap near said open top of said container box frame; a plurality of coupling fittings each integrated into one of said right and left front corners and said right and left rear corners of said top cover to enable lifting of said transportable packaged housing structure to and from a foundation site when said top roof is in said closed state and fastened to said container box frame; and a plurality of top windows mounted along opposite sides of said top cover of said top roof and being deployable toward and away from side openings provided by said formed gap between said top cover of said top roof and said open top of said container box frame to regulate air flow into and from said side openings between said top cover and said open top of and said interior space in said container box frame.
12. The packaged container housing structure of claim 11 further comprising a plurality of support feet disposed in said interior space in said container box frame, selected ones of said support feet being attachable to selected ones of said deployable panels and said to container box frame under said closed bottom thereof at least adjacent to each one of said right and left front corners and said right and left rear corners of said closed bottom, said support feet being adjustable in length independent of one another so as to enable positioning said selected deployable panels and said container box frame in a level orientation upon a mounting site.
13. The packaged container housing structure of claim 12 further comprising: a service entry on one open end of said container box frame; and a pair of upper and lower panels of said plurality of deployable panels being mounted to said upper and lower end edge members at said one open end of said container box frame and across said service entry such that said upper panel is deployable relative to said container box frame to provide an exterior roof for said service entry adjacent to said one open end and said open top of said container box frame and said lower panel is deployable relative to said container box frame to provide an exterior floor for said service entry adjacent to said one open end and said closed bottom of said container box frame.
14. The packaged container housing structure of claim 13 wherein selected ones of said support feet being attachable to a bottom of said lower panel mounted to said container box frame and adjustable in length independent of one another so as to enable positioning said lower panel in the level orientation relative upon the mounting site.
15. The packaged container housing structure of claim 14 wherein each of said plurality of support feet comprises: an elongated tube; a threaded stem affixed on and protruding from one end of said elongated tube so as to extend coaxially therewith; an annular-shaped attachment disc enabling anchoring of said support foot to the mounting site; and a pair of annular threaded sections, one of said annular threaded sections being affixed on, and projecting from, said attachment disc, the other of said annular threaded sections being defined on an opposite end of said elongated tube from said threaded stem affixed at said one end of said elongated tube, said annular threaded sections being threadably engageable with one another such that said attachment disc extends laterally outwardly from said elongated tube being rotatable in opposite directions relative to said attachment disc so as to correspondingly retract and extend said elongated tube toward and away from said attachment disc to thereby adjust the length of said support foot and enable positioning said lower panel in said level orientation upon the mounting site.
16. The packaged container housing structure of claim 13 further comprising a pair of braces disposed in said interior space in said container box frame for placement between and attachment to said upper panel and said top roof so as to support said upper panel as said exterior roof for said service entry to said container box frame.
17. The packaged container housing structure of claim 12 wherein each of said plurality of support feet comprises: an elongated tube; a threaded stem affixed on and protruding from one end of said elongated tube so as to extend coaxially therewith; an annular-shaped attachment disc enabling anchoring of said support foot to the mounting site; and a pair of annular threaded sections, one of said annular threaded sections being affixed on, and projecting from, said attachment disc, the other of said annular threaded sections being defined on an opposite end of said elongated tube from said threaded stem affixed at said one end of said elongated tube, said annular threaded sections being threadably engageable with one another such that said attachment disc extends laterally outwardly from said elongated tube being rotatable in opposite directions relative to said attachment disc so as to correspondingly retract and extend said elongated tube toward and away from said attachment disc to thereby adjust the length of said support foot and enable positioning said selected deployable panel and said container box frame in said level orientation upon the mounting site.
18. The packaged container housing structure of claim 11 further comprising another container box frame in addition to said one container box frame, said container box frames having complementary interengageable latches mounted at ones of said opposite ends of said container box frames placed adjacent to one another that become fastened together upon said container box frames being placed end-to-end at said adjacent one ends in a double unit format.
19. The packaged container housing structure of claim 18 wherein said plurality of deployable wall panels include wall panels with doorways and wall panels which are solid, said wall panels being interchangeable so as to provide different iterations of rooms in a completed house constructed from said packaged container housing structure in both said single and double unit formats.
20. A packaged container housing construction method, comprising: providing a container box frame of a rectangular configuration defining an interior space and an open top, a closed bottom having at least one air vent, a pair of opposite right and left open sides and a pair of opposite front and rear open ends; providing a plurality of deployable panels in the interior space of the container box frame adjacent to the opposite right and left open sides and opposite front and rear open ends such that selected ones of the deployable panels are movable relative to respective ones of the opposite right and left open sides of the container box frame for deploying and erecting one or more rooms at right and left sides of the container box frame; providing a top roof mountable on the container box frame operable between a closed state and an open state, such that when the top roof is in the open state a gap is formed therebetween a top cover of the top roof and an upper continuous edge of the container box frame, the gap providing access for air flow to circulate throughout the interior space of the container box frame as air is able to flow through the at least one air vent on the closed bottom of the container box frame and into the interior space and out of the gap near the open top of the container box frame, the top roof having a plurality of coupling fittings each integrated at one of four upper corners of the top roof to enable lifting and lowering of the container body via the top roof when the top roof is at the closed state and fastened to the container box frame; providing a plurality of support feet from the interior space in the container box frame, the support feet being adjustable in length independent of one another; retrieving selected ones of the support feet from the interior space in the container box frame and attaching the selected support feet under the closed bottom of the container box frame at least adjacent to each one of right and left front corners and right and left rear corners of the closed bottom thereof; adjusting the length of each of the support feet so as to enable positioning the container box frame in a level orientation upon a mounting site; positioning the container box frame in the level orientation upon a foundation site; lifting the top roof via its plurality of coupling fittings to displace the top roof from the closed state to the open state to open access of air flow to circulate into the interior space of the container box frame and out of the open top; and moving a plurality of top windows mounted along opposite sides of the top roof toward and away from side openings provided by the formed gap between the top roof and the open top of the container box frame to regulate the air flow into and from the side openings between the top roof and the open top of and the interior space in the container box frame.
21. The packaged container housing construction method of claim 20 further comprising deploying a pair of upper and lower panels of the plurality of deployable panels being pivotally mounted to the container box frame across a service entry at one open end of the container box frame to respectively provide an exterior roof and an exterior floor for the service entry.
22. The packaged container housing construction method of claim 21 further comprising: retrieving a pair of braces from the interior space in the container box frame; and deploying the braces between and attached to the upper panel and the top roof so as to support the upper panel as the exterior roof for the service entry to the container box frame.
23. The packaged container housing construction method of claim 21 further comprising: attaching selected other ones of the support feet to a bottom of the lower panel; and adjusting the length of each of the support feet so as to enable positioning the lower panel in the level orientation upon the mounting site.
24. The packaged container housing construction method of claim 20 further comprising deploying and erecting selected ones of the deployable panels as wall panels, ceiling panels and floor panels relative to opposite right and left open sides of the container box frame so as to provide one or more rooms on the right and left sides of the container box frame.
25. The packaged container housing construction method of claim 20 further comprising: attaching selected other ones of the support feet to a bottom of each of the floor panels; and adjusting the length of each of the support feet so as to enable positioning the floor panel in a level orientation upon the mounting site.
26. The packaged container housing construction method of claim 20 further comprising: providing another container box frame in the single unit format in addition to the one container box frame in the single unit format; placing the container box frames end-to-end at adjacent ones of opposite ends thereof to form a double unit format; and fastening the container box frames together by interengaging complementary latches mounted at the adjacent ones of the opposite ends of the container box frames.
27. The packaged container housing construction method of claim 26 further comprising interchanging wall panels having doorways with wall panels which are solid so as to provide different iterations of rooms in a completed house in both the single and double unit formats.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The preferred embodiments of the invention will hereinafter be described in conjunction with the appended drawings provided to illustrate and not to limit the invention, in which:
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(26) Like reference numerals refer to like parts throughout the several views of the drawings.
DETAILED DESCRIPTION
(27) The following detailed description is merely exemplary in nature and is not intended to limit the described embodiments or the application and uses of the described embodiments. As used herein, the word exemplary or illustrative means serving as an example, instance, or illustration. Any implementation described herein as exemplary or illustrative is not necessarily to be construed as preferred or advantageous over other implementations. All of the implementations described below are exemplary implementations provided to enable persons skilled in the art to make or use the embodiments of the disclosure and are not intended to limit the scope of the disclosure, which is defined by the claims. For purposes of description herein, the terms upper, lower, left, rear, right, front, vertical, horizontal, and derivatives thereof shall relate to the invention as oriented in
(28) Referring now to
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(36) Further, as shown in
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(38) Referring again to
(39) At setup the packaged container housing structure 100 is at a position elevated above the foundation site 204 and the support feet 114 are applied to the bottom of the container box frame 102. Once completed when the support feet 114 are fastened to the foundation site 204, the top roof 110 is then unlocked or unfastened in relation to the container box frame 102. As shown in
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(43) Turning now to
(44) Each packaged container housing structure 100 in the double unit format has substantially the same components as described hereinbefore with respect to the single unit format; so there is no need to repeat the description of the makeup of the two packaged container housing structures 100 incorporated into the double unit format. As shown in
(45) In conclusion, the packaged housing structure 100 evolves from a shipping container to a completed house fully equipped to expand and appear as new home construction. It is intended to provide an affordable option to people in developing countries that presently live in poorly constructed homes. The interior of the house in either the single unit format or double unit format is fully customizable utilizing interchangeable interior wall and door panels. The position of the house raised above the foundation site 204 (such as composed of a concrete slab or any other suitable structure) by the support feet 114 provides significant ventilation, in the event an air-conditioning unit is not readily available, such that air can circulate from the bottom of the house and flow up through vents 125 in the interior flooring and out the top roof vents. This type of air flow or circulation allows the house to be maintained at a comfortable temperature without the need for a central air system. Even though the house originates from a shipping container frame, it can be fully wired, have proper plumbing, etc., the same as any newly constructed house. Potentially, the packaged housing structure 100 can be off loaded and constructed (depending on its size) into a completed house anywhere between 5-10 hours.
(46) The above-described embodiments are merely exemplary illustrations of implementations set forth for a clear understanding of the principles of the invention. Many variations, combinations, modifications or equivalents may be substituted for elements thereof without departing from the scope of the invention. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all the embodiments falling within the scope of the appended claims.