SYSTEMS FOR CATALYTICALLY REMOVING PER- AND POLYFLUOROALKYL SUBSTANCES FROM A FLUID AND RELATED METHODS
20230002263 · 2023-01-05
Inventors
- Chen ZHOU (Chandler, AZ, US)
- Bruce Rittmann (Tempe, AZ, US)
- Yihao LUO (Phoenix, AZ, US)
- Min Long (Tempe, AZ, US)
Cpc classification
C02F2203/004
CHEMISTRY; METALLURGY
C02F3/348
CHEMISTRY; METALLURGY
International classification
Abstract
The present invention relates to systems and methods for catalytic removal of per- and polyfluoroalkyl substances (PFAS) from water and wastewater. The system and methods utilize a catalyst film and a biofilm to synergystically remove PFAS from water. In some aspects, the catalyst film reduces and defluorinates PFAS into less fluorinated counterparts of PFAS, and the biofilm metabolizes the less fluroinated counterparts of PFAS into CO.sub.2 or shorter chain PFAS.
Claims
1. A system for removing per- and polyfluoroalkyl substances (PFAS) from a fluid, the system comprising: a first reactor and a second reactor, wherein: the first reactor and the second reactor are in fluid connection; the first reactor comprises: a monometallic catalyst film that reduces PFAS to less fluorinated counterparts, the monometallic catalyst film comprising of nanoparticles of a precious metal, wherein the nanoparticles have diameters of less than 10 nm; a first nonporous membrane comprising a gas-phase side and a liquid-phase side, wherein the catalyst film is deposed on the liquid-phase side of the first nonporous membrane; and a hydrogen (H.sub.2) gas source, wherein the H.sub.2 gas source delivers H.sub.2 to the gas-phase side of the first nonporous membrane and the nanoparticles and the H.sub.2 gas catalyze reductive defluorination of PFAS; and the second reactor comprises: a biofilm that metabolizes the less fluorinated counterparts of PFAS; a second nonporous membrane comprising gas-phase side and a liquid-phase side, wherein the biofilm is deposed on the liquid-phase of the second nonporous membrane; and an oxygen (O.sub.2) gas source, wherein the O.sub.2 gas source delivers O.sub.2 to the gas-phase side of the second non-porous membrane.
2. The system of claim 1, wherein the nanoparticles have diameters of less than 5 nm.
3. The system of claim 1, wherein the monometallic catalyst film comprises nanoclusters of the nanoparticles, wherein the nanoparticles have diameters of less than 0.1 nm and the nanoclusters have diameters of 2-3 nm.
4. The system of claim 1, wherein the biofilm comprises heterotrophic bacteria capable of oxidizing partially fluorinated or non-fluorinated alkyl acids.
5. The system of claim 1, wherein fluid flows from the first reactor to the second reactor.
6. The system of claim 1, wherein the fluid flows at a hydraulic retention time (HRT) of no more than 24 hours.
7. The system of claim 1, wherein the nonpororous membranes are hollow-fiber membranes.
8. The system of claim 1, wherein the precious metal is a platinum group metal.
9. The system of claim 8, wherein the platinum group metal is palladium.
10. A method of removing per- and polyfluoroalkyl substances (PFAS) from a fluid, the method comprising: contacting a fluid comprising PFAS with a monometallic catalyst film to produce a fluid comprising less fluorinated counterparts of PFAS, wherein the monometallic catalyst film comprises nanoparticles of a precious metal with diameters of less than 10 nm; and contacting the fluid comprising less fluorinated counterparts of PFAS with a biofilm comprising microorganisms that metabolizes the less fluorinated counterparts of PFAS to produce a fluid comprising CO.sub.2.
11. The method of claim 10, further comprising: providing a first nonporous membrane, wherein the first nonporous membrane comprises a gas-phase side and a liquid-phase side; contacting the liquid-phase side of the first nonporous membrane with a catalyst-precursor medium, the catalyst-precursor medium comprising a precious metal salt and a solvent; and contacting the gas-phase side of the first nonporous membrane with hydrogen (H.sub.2) gas at a sufficient partial pressure to convert at least 90% of the precious metal salt in the precious metal medium to elemental form, wherein the elemental form of the precious metal is in the form of nanoparticles and is deposed on the liquid-phase side of the first nonporous membrane to form the monometallic catalyst film.
12. The method of claim 10, wherein the precious metal concentration in the catalyst-precursor medium is 0.01-100 mM.
13. The method of claim 12, wherein the pH of the catalyst-precursor medium is 6-8.
14. The method of claim 10, further comprising: submerging a second nonporous membrane with a microorganism-enrichment medium comprising an organic carbon source; contacting an inoculant with the second nonporous membrane, wherein the inoculant comprises heterotrophs capable of oxidizing partially fluorinated or non-fluorinated alkyl acids; and pressurizing the gas-phase side of the second nonporous membrane with oxygen (O.sub.2) gas at desired partial pressure, whereby the biofilm that metabolizes the less fluorinated counterparts of PFAS is formed on the liquid-phase side of the second nonporous membrane.
15. The method of claim 14, wherein: the first nonporous membrane is in a first reactor; the second nonporous membrane is in a second reactor; and the second reactor is in fluid connection with the first reactor.
16. The method of claim 10, wherein the fluid comprising PFAS flows at a hydraulic retention time (HRT) of no more than 24 hours.
17. A method of removing per- and polyfluoroalkyl substances (PFAS) from a fluid, the method comprising: providing a first nonporous membrane, the first nonporous membrane comprising a gas-phase side and a liquid-phase side; contacting the liquid-phase side of the first nonporous membrane with a catalyst-precursor medium, the catalyst-precursor medium comprising a precious metal salt and a solvent; and contacting the gas-phase side of the first nonporous membrane with hydrogen (H.sub.2) gas at a sufficient partial pressure to convert at least 90% of the precious metal salt in the precious metal medium to elemental form, wherein the elemental form of the precious metal is in the form of nanoparticles with diameters of less than 10 nm and the precious metal nanoparticles are deposed on the liquid-phase side of the first nonporous membrane to form a catalyst film.
18. The method of claim 17, further comprising: providing a second nonporous membrane, wherein the second nonporous membrane comprises a gas-phase side and a liquid-phase side; submerging the second nonporous membrane with a microorganism-enrichment medium comprising an organic carbon source; contacting an inoculant with the liquid-phase side of the second nonporous membrane, wherein the inoculant comprises heterotrophs capable of oxidizing partially fluorinated or non-fluorinated alkyl acids; and pressurizing the gas-phase side of the second nonporous membrane with oxygen (O.sub.2) gas at desired partial pressure thereby forming a biofilm on the liquid-phase side of the second nonporous membrane, wherein the catalyst film reduces PFAS to produce less fluorinated counterparts of PFAS and the biofilm metabolizes the less fluorinated counterparts of PFAS.
19. The method of claim 18, wherein: the first nonporous membrane is in a first reactor; the second nonporous membrane is in a second reactor; and the first reactor and the second reactor are in fluid connection.
20. The method of claim 17, wherein: the catalyst-precursor medium consists of a palladium salt and a solvent; the concentration of palladium in the catalyst-precursor medium is 0.1-100 mM; the pH of the catalyst-precursor medium is 6-8; and the catalyst film comprises palladium nanoparticles with a diameter of less than 0.1 nm and nanoclusters of palladium nanoparticles with diameters of less than 5 nm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0036] Detailed aspects and applications of the invention are described below in the drawings and detailed description of the invention. Unless specifically noted, it is intended that the words and phrases in the specification and the claims be given their plain, ordinary, and accustomed meaning to those of ordinary skill in the applicable arts.
[0037] In the following description, and for the purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the various aspects of the invention. It will be understood, however, by those skilled in the relevant arts, that the present invention may be practiced without these specific details. It should be noted that there are many different and alternative configurations, devices, and technologies to which the disclosed inventions may be applied. The full scope of the inventions is not limited to the examples that are described below.
[0038] The singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to “a step” includes reference to one or more of such steps.
[0039] The term “about” when used in the context of numeric values denotes an interval of accuracy that is familiar and acceptable to a person skilled in the art. The interval is ±10% of the given numeric value, ±5% of the given numeric value, or ±2% of the given numeric value.
[0040] As used herein, the term “precious metal” refers to gold (Au), silver (Ag), and platinum group metals (PGM). The members of PGM include platinum (Pt), palladium (Pd), ruthenium (Ru), and rhodium (Rh).
[0041] As used herein, the term “catalyst film” refer to a film of precious metal nanocatalysts.
[0042] As used herein, the term “nanocluster” refers to a cluster of nanoparticles. In some aspects, the nanoclusters have diameters of less than 10 nm, less than 5 nm, less than 3 nm, or 2-3 nm.
[0043] The strong carbon-fluorine (C—F) bond energy (˜485 kJ mol.sup.−1) makes per- and polyfluoroalkyl substances (PFAS) persistent to oxidation, and no successful completely biodegradation has been documented until the present disclosure. Although advanced oxidation/reduction processes, photocatalysis, and thermal destruction can convert the PFAS into less-fluorinated and/or shorter-chained compounds, these approaches add or generate hazardous materials, are very energy-consuming, or both. Removal of the fluorine (F) substituents makes PFAS, such as perfluorooctanoic acid (PFOA) and perfluorooctanesulfonic acid (PFOS), biodegradable, but the first step, reductive defluorination, requires the use of an efficient catalyst.
[0044] PFAS include but are not limited to: perfluorodoctanoic acid (PFOA), perfluorooctanesulfonic acid (PFOS), perfluorobutanoic acid (PFBA), perfluorohexanoic acid (PFHxA), 6:6 perfluoroalkyl phosphinic acids (6:6 PFPiA), 8:8 perfluoroalkyl phosphinic acids (8:8 PFPiA), perfluoroalkyl ether carboxylic acid (PFECA), and perfluorinated phosphonic acid (PFPA), 6:2 fluorotelomer alcohol (6:2 FTOH), 8:2 fluorotelomer alcohol (8:2 FTOH), ammonium perfluoro-2-propoxypropionate (GenX), 6:2 chlorinated polyfluorinated ether sulfonate (F-53B), n-methyl perfluorooctane sulfonamide (MeFOSA), N-ethyl perfluorooctane sulfonamidoethanol (N-EtFOSE), perfluorooctane sulfonamidoethanol-based phosphate (SAmPAP), 10:2 fluorotelomer alcohol (10:2 FTOH), 12:2 fluorotelomer alcohol (12:2 FTOH), 6:2 polyfluoroalkyl phosphate diester (6:2 diPAP), 8:2 polyfluoroalkyl phosphate diester (8:2 diPAP), and perfluoropolyalkylether N, N-diphenylamide (PFPEA).
[0045] Described herein is the first method that can completely mineralize PFAS to H.sub.2O, CO.sub.2, and F.sup.− and related systems. The disclosed method of removing per- and polyfluoroalkyl substances (PFAS) from a fluid utilizes a film of nanocatalysts (the catalyst film) and a biofilm to convert harmful PFAS into environmentally friendly byproducts. More specifically, the method involves H.sub.2-induced defluorination of PFOA coupled to biodegradation of less fluorinated octanoic acid by microorganisms. In some aspects, the described method is a cost-effective method of defluorinating PFAS using a monometallic catalyst film, for example one comprising Pd.
[0046] The described method addresses the current deficiencies in commercial application of removing various fluorinated contaminants, such as PFOA and PFOS, from PFAS-contaminated water and wastewater. The method efficiently treats PFASs contaminated water and wastewater through reductively defluorination of PFASs to none- or less-fluorinated organic compounds, and then it uses biodegradation to completely mineralize them into H.sub.2O, CO.sub.2, and F.sup.−.
[0047] The disclosed method is suitable for long-term treatment of PFAS-contaminated water and wastewater as pilot- or full-scale systems. The synergy of the metal-catalytic and biodegradation processes makes the disclosed method of removing PFAS cost effective over methods of removing PFAS contaminants in the prior art. Operational input for the system is only hydrogen gas (H.sub.2) and oxygen gas (O.sub.2), which can be generated on-site, making it ideal for operation in remote locations. [0048] 1. Synergistic System for Removal and Mineralization of PFAS
[0049] In one embodiment, the system comprises a first reactor for H.sub.2-induced defluorination of PFAS into less fluorinated counterparts of PFAS and a second reactor for O.sub.2-induced biodegradation of the less fluorinated counterparts of PFAS. The first reactor catalytically reduces and defluorinated PFAS. The second reactor utilizes biological processes to metabolize the less fluorinated counterparts of PFAS into shorter chain PFAS and ultimately to CO.sub.2. The first reactor is fluidly connected to the second reactor, wherein the effluent of the first reactor is the influent of the second reactor. In some aspects, the fluid flows at a hydraulic retention time (HRT) of no more than 24 hours. In certain implementations, the influent of the concentration of PFAS to the first reactor is less than 150 μM.
[0050] In certain nonlimiting embodiments, the system comprises at least one membrane, a hydrogen-gas source, and an oxygen-gas source. In some aspects, the first reactor (also referenced herein as the “catalytic reactor”) comprises a membrane and a hydrogen (H.sub.2) gas source, while the second reactor (also referenced herein as the “biofilm reactor”) comprises a membrane and an oxygen (O.sub.2) gas source. In certain implementations, the first reactor comprises a membrane, a monometallic catalyst film, and a H.sub.2 gas source, while the second reactor comprises a membrane, a biofilm, and an O.sub.2 gas source. The monometallic catalyst film and the biofilm are each deposed (for example, deposited or anchored) on the membrane of their respective reactor. Accordingly, the monometallic catalyst film is anchored or deposed on an H.sub.2-delivering membrane, while the biofilm is deposed on an O.sub.2-delivering membrane. In other words, the monometallic catalyst film is deposited on the liquid-phase side of the membrane of the first reactor, while the biofilm is anchored on the liquid-phase side of the membrane of the second reactor.
[0051] The monometallic catalyst film reduces and defluorinates PFAS and comprises precious metal nanoparticles with a diameter of less than 10 nm. In some aspects, the diameters of the precious metal nanoparticles are less than 5 nm, less than 3 nm, or less than 0.1 nm. In particular embodiments, the diameters of the nanoparticles are less than 0.1 nm and the nanoparticles form nanoclusters with diameters of 2-3 nm. In some aspects, the density of the precious metal nanoparticles in the catalyst film is between 0.2 to 4.5 g/m.sup.2, for example, between 0.75 and 1.5 g/m.sup.2, between 0.9 and 1.2 g/m.sup.2, or about 0.9 g/m.sup.2. In some embodiments, a 10- to −60-nm thick catalyst film is deposited on the liquid-phase side of the membrane of the first reactor. In some aspects, the catalyst film is 10 to 20 nm thick. In other aspects, the catalyst film is 40 to 60 nm thick. In certain embodiments, the monometallic catalyst film is made of nanoparticles of a platinum group metal. In some aspects, the monometallic catalyst film comprises palladium nanoparticles (PdNPs). Accordingly, in some aspects, the catalyst film is a Pd-film, which consists of monometallic palladium nanoparticles. To form the catalyst film, the H.sub.2 gas in the first reactor functions as the electron donor to drive reduction of the soluble precious metals (with an oxidation state of +2 or +3) to elemental precious metals (with an oxidation state of 0), which spontaneously deposit as catalysts on the liquid-phase side of a membrane. In some aspects, the catalyst film is deposed directly on the liquid-phase side of the membrane.
[0052] The biofilm metabolizes the less fluorinated counterparts of PFAS and thus comprises heterotrophs capable of oxidizing partially fluorinated or non-fluorinated alkyl acids. The biofilm is also deposed on the liquid-phase side of a membrane. In some aspects, the biofilm is deposed directly on the liquid-phase side of the membrane. In some preferred embodiments, the defluorinated PFASs could be completely mineralized by biofilm anchored to a nonporous gas-delivering membrane. In other preferred embodiments, the biofilm needs extra carbon and energy sources to co-metabolically oxidize defluorinated PFASs.
[0053] In some implementations, for example, to establish a system for synergistic removal of PFAS, the system further comprises a catalyst-precursor medium, a microorganism-enrichment medium, and an inoculant comprising a biofilm-forming population of microorganisms. For example, the first reactor comprises a catalyst-precursor medium, while the second reactor comprises a microorganism-enrichment medium and an inoculant comprising a biofilm-forming population of microorganisms.
[0054] a. Membrane:
[0055] The membrane used in the first reactor and the second reactor typically do not have pores in its wall (e.g., a nonporous membrane). The lack of pores in the membrane enables transferring gas (e.g., hydrogen or oxygen) in a bubble-free form at controllable rates. In some embodiments, the membrane is a hollow-fiber membrane. In such embodiments, gas is supplied to the lumen of the hollow-fiber membrane (the gas-phase side). Accordingly, catalyst film or biofilm would be anchored to the outer surface of the hollow-fiber membrane (the liquid-phase side). In other embodiments, the membrane is a flat- or curled-sheet membrane. In such embodiments, gas (for example, hydrogen for the first reactor and oxygen for the second reactor) is supplied to one side of the sheet membrane (the gas-phase side), while catalyst film or biofilm anchored to the other surface of the sheet membrane (the liquid-phase side).
[0056] The membrane may be made of a variety of polymeric materials, for example polypropylene, polyurethane, polysulfone, or composite forms. In certain embodiments, the thickness of the membrane is may be 50 to 70 μm, for example between 50 and 55 μm.
[0057] In particular embodiments, the membrane is a nonporous polypropylene hollow-fiber membrane (200 μm OD, 100 to 110 μm ID, wall thickness 50 to 55 μm).
[0058] b. Catalyst-Precursor Medium
[0059] The catalyst-precursor medium provides the soluble precious metals (with an oxidation state of +2 or +3) for the production of the catalyst film. The catalyst-precursor medium is monometallic and thus comprises one precious metal precursor. Accordingly, the precious metal is autocatalytic. For example, the precious metal is Au, Ag, Pt, Pd, Ru, or Rh. In some aspects, the catalyst-precursor medium comprises soluble platinum group metals. In certain embodiments, the precious metal precursor is any chemical that rapidly dissolve in the solvent and release soluble precious metal ions (for example, Ru.sup.3+ released from ruthenium chloride (RuCl.sub.3)) or soluble precious metal complexes of various ligands (for example, (PdCl.sub.4).sup.2+ released from sodium tetrachloropalladate (Na.sub.2PdCl.sub.4)). In some aspects, the catalyst-precursor medium comprises one precious metal salt selected from a salt of Au, Ag, Pt, Pd, Ru, or Rh. Thus, in some embodiments, the monometallic catalyst-precursor medium contains either a Pd precursor or a Rh precursor. The precious metal concentration in the catalyst-precursor medium is 0.01 to 100 mM. In certain embodiments, the precious metal concentration range in the catalyst-precursor medium is 0.1 to 5 mM, for example, 4.5±0.5 mM, 4±1 mM, about 5 mM, or 5 nM. In some embodiments, the catalyst-precursor medium comprises acids (for example, hydrochloric acid), bases (for example, sodium hydroxide), and/or pH buffers (for example, potassium phosphate species) to adjust the pH to a desired value in the range of 4-10. In particular embodiments, the pH range of the catalyst-precursor medium is 6 to 8.
[0060] In some aspects, the catalyst-precursor medium comprises a liquid solvent. The liquid solvent may be water, salt solution, hydrochloric acid, methanol, ethanol, acetonitrile, toluene, dichloromethane, chloroform, or tetrahydrofuran. In certain embodiments, the liquid solvent is deionized water.
[0061] c. Microorganism-Enrichment Medium
[0062] The microorganism-enrichment medium stimulates sufficient microbial growth to establish and/or maintain the biofilm. The microorganism-enrichment medium comprises at least one type of organic carbon source. The organic carbon source may be octanoic acid. In some embodiments, the medium comprises at least one carboxylic acid, for example acetate and/or propanoate. In certain aspects, the microorganism-enrichment medium comprises salts of a full spectrum of macronutrients, such as calcium (Ca), magnesium (Mg), phosphorus (P), sodium (Na), potassium (K), and iron (Fe). In some aspects, the growth medium also comprises salts of micronutrients, for example, zinc (Zn), manganese (Mn), boron (B), cobalt (Co), copper (Cu), nickel (Ni), molybdenum (Mo), and selenium (Se). In other embodiments, the growth medium comprises mixed phosphate salts (for example, H.sub.3PO.sub.4, NaH.sub.2PO.sub.4, Na.sub.2HPO.sub.4, and Na.sub.3PO.sub.4) as pH buffers.
[0063] d. Inoculant
[0064] The inoculant comprises microorganisms capable of metabolizing less fluorinated counterparts of PFAS. The microorganisms in the inoculant form a biofilm that is anchored to the membrane. In particular embodiments, the inoculant comprises heterotrophic bacteria capable of oxidizing partially fluorinated or non-fluorinated alkyl acids. In some implementations, the inoculant is lake sediments, wetland sediments, or mixtures thereof. In other implementation, the inoculant comprises at least one pure strain, activated sludge collected from aerobic zones of wastewater treatment plants, landfill leachate, or their mixtures. Thus, in certain embodiments, the inoculant is aerobic sludge from a wastewater reclamation plant.
[0065] e. H.sub.2 Gas Source
[0066] The H.sub.2-gas source can be any reliable source of H.sub.2 gas for the first reactor, for examples, a gas storage tank having pressurized H.sub.2 gas, a H.sub.2 generator via water electrolysis, or a methane reformer. In some embodiments, the H.sub.2 purity is over 99%. In other embodiments, the H.sub.2-gas source include a built-in or external gas pressure regulator. The gas pressure regulator regulates the pressure of H.sub.2 gas from the gas storage tank to the gas-phase side of the membrane in the first reactor.
[0067] f. O.sub.2-Gas Source
[0068] The O.sub.2-gas source can be any reliable source of O.sub.2 gas for the second reactor, for example, a gas storage tank having pressurized O.sub.2 gas or air, an air pump, or an O.sub.2-gas generator. In some embodiments, the O.sub.2 purity is over 99%. In other embodiments, the O.sub.2 source can be air (˜21% O.sub.2). The O.sub.2-gas source includes a built-in or external gas pressure regulator. The gas pressure regulator regulates the pressure of O.sub.2 gas from the O.sub.2-gas source to the gas-phase side of the membrane in the second reactor. [0069] 2. Methods for Removal of PFAS
[0070] The method of removing PFAS in a fluid comprises reducing and defluorinating PFAS in an H.sub.2-induced reaction catalyzed by precious metals, which produces a fluid comprising less fluorinated counterparts of PFAS; and mineralizing the less fluorinated counterparts of PFAS in an O.sub.2-induced reaction mediated by microorganisms to produce a fluid comprising CO.sub.2. The method may be regulated by altering reaction variables, which include, but are not limited to, adjusting the H.sub.2 gas provided to the catalytic reactor, the pH of fluid comprising PFAS that is provided to the catalytic reactor, the concentration of PFAS in the fluid provided to the system and thus the catalytic reactor, or the hydraulic retention time (HRT) of the fluid provided to the system and thus the catalytic reactor.
[0071] In certain implementations, the method of removing PFAS in a fluid comprises contacting a fluid comprising PFAS with a monometallic catalyst film to produce a fluid comprising less fluorinated counterparts of PFAS, wherein the monometallic catalyst film comprises nanoparticles of a precious metal with diameters of less than 10 nm; and then contacting the fluid comprising less fluorinated counterparts of PFAS with a biofilm comprising microorganisms that metabolizes the less fluorinated counterparts of PFAS to produce a fluid comprising CO.sub.2. In some implementations, the fluid comprising PFAS flows at a hydraulic retention time (HRT) of no more than 24 hours.
[0072] In some aspects, the method further comprises steps for establishing the monometallic catalyst film and the biofilm. The monometallic catalyst film is established in a first reactor, and the biofilm is established in a second reactor, wherein the catalyst film reduces and defluorinated PFAS and the biofilm metabolizes the less fluorinated counterparts of PFAS produced by the catalyst film. The precious metal catalysts spontaneously deposit on the nonporous H.sub.2-delivery membrane as a catalyst film, while the microorganisms accumulate on the nonporous O.sub.2-delivery membrane as a biofilm. Accordingly, in some aspects, the precious metal catalysts are deposed (for example, deposited) directly on a nonporous H.sub.2-delivery membrane as catalyst film, while the microorganisms are deposed (for example, anchored) directly on a nonporous O.sub.2-delivery membrane as biofilm. Thus, in certain embodiments, the first nonporous membrane is in a first reactor and the second nonporous membrane is in a second reactor. The second reactor is in fluid connection with the first reactor. In particular implementations, the fluid comprising PFAS flows at a HRT of no more than 24 hours.
[0073] The method of generating a catalyst film comprises providing an aqueous system comprising nonporous membrane; providing the system with catalyst-precursor medium to submerge the membrane into the solution of precious metal precursors; and pressurizing the gas-phase side of the membrane with H.sub.2 at desired partial pressure. The H.sub.2 gas donates electrons for the reduction of the soluble precious metals in the catalyst-precursor medium to elemental precious metals, which spontaneously deposit as catalysts on the membrane, particularly the liquid-phase side of the membrane. This coating of precious metal nanoparticles deposed on the membrane is the catalyst film, which is capable of reduction defluorination of PFAS.
[0074] In some aspects, the method of generating a catalyst film is a method of establishing the first reactor. In particular implementations, this method comprises contacting the liquid-phase side of the nonporous membrane with a catalyst-precursor medium. Meanwhile, the gas-phase side of the nonporous membrane is contacted with H.sub.2 gas at a sufficient partial pressure to convert at least 90% of the precious metal salt in the catalyst-precursor medium to elemental form with a diameter of less than 5 nm.
[0075] In some implementations, the method of removing PFAS in a fluid further comprises providing a first nonporous membrane, wherein the first nonporous membrane comprises a gas-phase side and a liquid-phase side; contacting the liquid-phase side of the first nonporous membrane with a catalyst-precursor medium, the catalyst-precursor medium comprising a precious metal salt and a solvent; and contacting the gas-phase side of the first nonporous membrane with hydrogen (H.sub.2) gas at a sufficient partial pressure to convert at least 90% of the precious metal salt in the precious metal medium to elemental form to establish the monometallic catalyst film. The elemental form of the precious metal is in the form of nanoparticles and is deposed on the liquid-phase side of the first nonporous membrane, which forms the monometallic catalyst film. In certain implementations, the precious metal concentration in the catalyst-precursor medium is 0.01-100 mM and the pH of the catalyst-precursor medium is 6 to 8. In some aspects, the precious metal is a platinum group metal, for example palladium.
[0076] In some aspects, at least 99% of the precious metal salt in the catalyst-precursor medium is converted to elemental form. In some aspects, the loading density of the catalyst film is between 0.2 to 4.5 g/m.sup.2, for example, between 0.75 and 1.5 g/m.sup.2, between 0.9 and 1.2 g/m.sup.2, or about 0.9 g/m.sup.2. In particular embodiments, the gas-phase side of the nonporous membrane is contacted with H.sub.2 gas at a sufficient partial pressure to convert the precious metal salt in the catalyst-precursor medium to elemental form nanoparticles with diameters of less than 3 nm, less 2 nm, or less than 0.1 nm. In certain embodiments, the catalyst film comprises nanoclusters with diameters between 2 nm and 3 nm comprising nanoparticles with diameters of less than 0.1 nm.
[0077] In a particular embodiment, the method of establishing a catalyst film for reductive defluorination of PFAS in a fluid comprises providing a nonporous membrane, wherein the nonporous membrane comprises a gas-phase side and a liquid-phase side; contacting the liquid-phase side of the nonporous membrane with a catalyst-precursor medium comprising a palladium salt and a solvent; and contacting the gas-phase side of the nonporous membrane with hydrogen (H.sub.2) gas at a sufficient partial pressure to convert at least 90% of the palladium salt in the precious metal medium to elemental form. The concentration of palladium in the catalyst-precursor medium is 0.1 to 100 mM. The elemental form of palladium is in the form of nanoparticles with a diameter of less than 0.1 nm and nanoclusters with diameters of less than 5 nm. The nanoparticles and nanoclusters are deposed (for example, deposited) on the liquid-phase side of the nonporous membrane to form the monometallic catalyst film.
[0078] The method of generating a biofilm is a method of establishing the second reactor. This method comprises submerging a nonporous membrane with a microorganism-enrichment medium; contacting an inoculant with the nonporous membrane; and pressurizing the gas-phase side of the membrane with O.sub.2 at desired partial pressure. The second reactor is continuously or repeatedly feed with the microorganism-enrichment medium. In some embodiments, the microorganism-enrichment medium is provided to the inoculated aqueous system at a HRT of 0.1-48 hours. In some embodiment, the HRT is between 4 and 20 hours, for example, 12 hours. In other embodiments, the system is continuously fed with the microorganism-enrichment medium for 2 and 24 weeks, for example, one month.
[0079] In some implementations, the method of removing PFAS in a fluid further comprises submerging a second nonporous membrane with a microorganism-enrichment medium comprising an organic carbon source; contacting an inoculant with the second nonporous membrane, wherein the inoculant comprises heterotrophs capable of oxidizing partially fluorinated or non-fluorinated alkyl acids; and pressurizing the gas-phase side of the second nonporous membrane with oxygen (O.sub.2) gas at desired partial pressure, whereby a biofilm that metabolizes the less fluorinated counterparts of PFAS is formed on the liquid-phase side of the second nonporous membrane. In some aspects, the microorganism-enrichment medium further comprises salts of macronutrients, salts of micronutrients, and/or phosphate salts.
[0080] In certain aspects, a method of producing a synergistic system for PFAS removal from a fluid is disclosed. The method comprises producing a monometallic catalyst film that reduces PFAS to produce less fluorinated counterparts of PFAS and producing a biofilm that metaboliszes the less fluorinated counterparts of PFAS. The method comprises providing a first nonporous membrane, the first nonporous membrane comprising a gas-phase side and a liquid-phase side; contacting the liquid-phase side of the first nonporous membrane with a catalyst-precursor medium, the catalyst-precursor medium comprising a precious metal salt and a solvent; and contacting the gas-phase side of the first nonporous membrane with hydrogen (H.sub.2) gas at a sufficient partial pressure to convert at least 90% of the precious metal salt in the precious metal medium to elemental form to form a monometallic catalyst film. The elemental form of the precious metal is in the form of nanoparticles with diameters of less than 10 nm, and the precious metal nanoparticles are deposited on the liquid-phase side of the first nonporous membrane.
[0081] The method of producing a synergistic system for PFAS removal from a fluid further comprises providing a second nonporous membrane, wherein the second nonporous membrane comprises a gas-phase side and a liquid-phase side; submerging the second nonporous membrane with a microorganism-enrichment medium comprising an organic carbon source; contacting an inoculant with the liquid-phase side of the second nonporous membrane; and pressurizing the gas-phase side of the second nonporous membrane with oxygen (O.sub.2) gas at desired partial pressure thereby forming a biofilm on the liquid-phase side of the second nonporous membrane. The inoculant comprises heterotrophs capable of oxidizing partially fluorinated or non-fluorinated alkyl acids. In some embodiments, the first nonporous membrane is in a first reactor, the second nonporous membrane is in a second reactor, and the first reactor and the second reactor are in fluid connection. In certain embodiments, the precious metal is a platinum group metal, for example palladium.
Illustrative, Non-Limiting Examples in Accordance with Certain Embodiments
[0082] The disclosure is further illustrated by the following examples that should not be construed as limiting. The contents of all references, patents, and published patent applications cited throughout this application, as well as the figures, are incorporated herein by reference in their entirety for all purposes. [0083] 1. Adsorption and Reductive Defluorination of Perfluorooctanoic acid (PFOA) over Palladium Nanoparticles
[0084] This example tested the hypothesis that PFOA can be efficiently destroyed via reductive defluorination over Pd.sup.0 catalysts. Similar to other hydrodehalogenating processes, PFOA was adsorbed on the Pd.sup.0 surface, and the F in each C—F bond was replaced by an adjacent activated H atom (H.sub.ads*), which also was adsorbed on the Pd.sup.0 surface via H.sub.2 dissociation. A bench-scale membrane catalyst-film reactor (MCfR) was used to examine PFOA removal and defluorination. The MCfR enabled reliable and controllable supply of H.sub.2 in the bubble-free form through nonporous membranes, onto which Pd.sup.0 nanoparticles were spontaneously synthesized and deposited at ambient temperature with high stability and longevity. In particular, the roles of PFOA adsorption and H.sub.2-driven defluorination were studied using relatively high concentrations of PFOA removal in the batch-mode MCfRs. Long-term continuous removal of PFOA at environmentally relevant concentrations in a continuously operated MCfR were also evaluated.
[0085] a. Materials and Methods
[0086] i. Reactor Setup
[0087] The bench-scale MCfR configuration comprised a 30-cm glass tube connected with plastic tubing through a recirculation pump (Masterflex, USA) that gave a recirculation rate of 150 mL/min and made the MCfR' s liquid contents well-mixed. The tube had a bundle of 120 24-cm hollow-fiber membranes (polypropylene; Teijin, Ltd., Japan) with 200-μm OD, 100 μm ID, and wall thickness at 50 μm. It contained 181 cm.sup.2 of the total membrane surface area and a 40-mL working volume.
[0088] ii. In Situ Synthesis and Deposition of Pd.sup.0 Catalysts on the Membranes
[0089] The Pd.sup.2+ precursor solution contained 5 mM sodium tetrachloropalladate (Na.sub.2PdCl.sub.4) dissolved in deoxygenated deionized water (DI) at pH 7.0 controlled using a potassium phosphate buffer. The MCfR was filled with the precursor solution and then kept the MCfR in batch mode (i.e., no influent or effluent) for 24 hours until the <1% of Pd (II) was left in the liquid phase. This yielded 0.016 g of Pd.sup.0 loaded on the membrane surface, giving an average surface density of 0.9 g/m.sup.2. The liquid was drained from the MCfR and rinsed the MCfR with DI water 3 times.
[0090] iii. Batch Tests of Catalytic Defluorination of PFOA using MCfR Under Recirculating Flow
[0091] Two freshly prepared MCfRs and one reactor with bare membranes as a control were set up. One of the MCfRs was supplied with N.sub.2 and the other was supplied with H.sub.2 to test the removal of PFOA by adsorption alone (N.sub.2) and by adsorption plus defluorination (H.sub.2). Two more MCfRs were set up with H.sub.2 and another with N.sub.2, they were fed with 100 μM PFOA for 3 sequential batch cycles.
[0092] To begin each batch test, the MCfR or control was purged with pure N.sub.2 gas for 15 mins to remove O.sub.2, and then the PFOA stock solution was rapidly (˜10 sec) introduced into the MCfR using the feeding pump. The batch test began once the MCfR or control was filled with the PFOA stock solution.
[0093] iv. Single-Pass Flow Tests of Catalytic Defluorination of PFOA using MCfR
[0094] Two freshly produced H.sub.2-MCfRs were set up, each having 0.9 g Pd.sup.0/m.sup.2, for continuous removal of ˜500 ng/L PFOA supplied with constant N.sub.2 pressure of 20 psig (adsorption alone) or constant H.sub.2 pressure of 20 psig (adsorption and defluorination). The continuous flow rate was 0.025 ml/min, which yielded a hydraulic retention time (HRT) of 24 hours and a PFOA surface loading of 0.8 μg/m.sup.2/day.
[0095] v. Nanoparticle Collection and Solid-State Characterization
[0096] After the batch test, several pieces of membrane were cut from the MCfR and the samples were prepared based on established protocol (Zhou et. al., “Coupling of Pd nanoparticles and denitrifying biofilm promotes H.sub.2-based nitrate removal with greater selectivity towards N.sub.2.” Appl. Catal. B 2017, 206: 461-470). After fixation, these sample were examined using JEM-ARM200F scanning transmission electron microscopy (STEM) for imaging, crystallite diffraction, and lattice-fringe fingerprinting. X-ray photoelectron spectroscopy of the fibers was carried out using a PHI Quantera SXM (ULVAC-PHI. Inc) with an A1 source (the focused beam of 1.5 kV, 25 W). X-ray powder diffraction (XRD) was conducted with a Philips X'Pert Pro equipped with a Cu Kα radiation source (1.540598 Angstrom). XRD analysis was conducted in a 2theta range of 10-90 degree, with a step size of 0.0050 s.sup.−1.
[0097] vi. Sampling and Analyses
[0098] Liquid samples were collected from the MCfR using 3-mL syringes and immediately filtered the sample through a 0.22-μm PES membrane filters (NEST Scientific). F.sup.− was analyzed using an ion chromatograph (IC-930, Metrohm, USA). PFOA (>0.1 μM, 0.04 ppm) was determined using ultra-performance liquid chromatography (UPLC) (WATERS LC-20A, United States) with a Waters C18 column and an evaporative light scattering detector (ELSD). PFOA (at the ppt level) was determined using an Agilent 1290 UPLC coupled to 6490 triple quadrupole mass spectrometer system (QQQ-MS) based on the EPA Method 537.1. Defluorination products from PFOA were analyzed using an Agilent 1290 high performance liquid chromatography coupled to the Agilent 6530 quadrupole/time-of-flight mass spectrometer (HPLC-QTOF-MS). Details of the analytical methods, including detection limits, are summarized in Section 1 of the SI.
[0099] vii. Calculations
[0100] PFOA removal ratio was calculated through Eq. (1):
where C.sub.0 is the initial PFOA concentration and CPFOA is the PFOA concentration (μM).
[0101] Defluorination ratio was calculated through Eq. (2):
where C.sub.F is the fluoride ion concentration (μM ).
[0102] PFOA surface loading was calculated through Eq. (3):
where surface loading is in the unit of μg/m.sup.2/day; C is the concentration of influent PFOA (μg/L); Q is the flow rate (L/day); and A is the total fiber surface area (18.48×10.sup.−3m.sup.2). Removal flux was calculated through Eq. (4):
where J.sub.pfoa is the removal flux for reducing PFOA (μg/m.sup.2/day).
[0103] viii. Computational Methods
[0104] Density Functional Theory (DFT) calculations was performed to determine the PFOA adsorption modes on the most stable Pd (111) surface and to investigate the effect of surface hydrogen coverage on PFOA adsorption. On the Pd (111) surface, the adsorption energy of the PFOA molecule was calculated as
ΔE.sub.Pd/PFOA.sup.ads=E.sub.Pd/PFOA−E.sub.Pd−E.sub.PFOA (5)
where E.sub.Pd/PFOA is the energy of PFOA adsorbed on Pd (111), E.sub.Pd is the energy of the clean Pd (111) slab, and E.sub.PFOA is the energy of the isolated PFOA molecule. DFT calculations were performed with the Vienna ab initio simulation package (VASP 5.4.4) in conjunction with the VASPsol implicit solvation model.
[0105] ix. DFT Computational Methods
[0106] The Perdew-Burke-Ernzerhof (PBE) was employed to generalize gradient approximation of the exchange-correlation functional within the projector augmented wave (PAW) formalism. The valence electrons of Pd (4d.sup.10), C (2s.sup.22p.sup.2), F (2s.sup.22p.sup.5), O (2s.sup.22p.sup.4), and H (1s.sup.1) were treated self-consistently, and all the calculations were spin polarized. A kinetic energy cutoff of 450 eV was used for the plane-wave basis sets and a Monkhorst-Pack k-point mesh of 2×2×1 was used for sampling the Brillouin zone. The Methfessel-Paxton smearing method with a smearing width of 0.2 eV was used to integrate the Brillouin zone. Grimme's DFT-D3 dispersion correction was applied to include the van der Waals interactions. All the self-consistent electronic optimizations were converged to within 0.01 meV, and all the geometry optimizations were converged to forces within 0.02 Å.sup.−1.
[0107] The most stable Pd (111) surface was employed for the PFOA adsorption calculations. A 6×6 slab model consisted of four layers of Pd atoms, where the bottommost layer was frozen to represent the bulk. Each layer was comprised of 36 Pd atoms, and periodic boundary conditions were applied in all three directions. An implicit electrolyte region of 28 Å was employed in the direction perpendicular to the Pd surface to include the solvation effects and to avoid the spurious interactions between the periodic cell images. Default VASPsol parameters were used for the implicit solvation model, except for the effective surface tension (τ) parameter, which was set to zero to avoid instabilities in the local electrostatic potential in the electrolyte region. The cell containing the deprotonated form of PFOA was negatively charged to treat PFOA as an anion, which required the addition of a QV correction term in the potential energy of the system with Q being the charge of the simulation cell and V being the local electrostatic potential in the electrolyte region. The overall cell charge was balanced through implicit counter-ions introduced by the VASPsol solvation model, as described by Hennig and co-workers.
[0108] x. Characteristics of Pd.sup.0 Loaded on Membranes
[0109]
[0110] b. Chromatographic Methods
[0111] xi. UPLC-QQQ-MS
[0112] The LC-MS/MS method used herein to measure PFOA is based on EPA Method 537. All LC-MS/MS experiments were performed on an Agilent 1290 UPLC-6490 QQQ-MS system. Targeted data acquisition was performed in the multiple-reaction-monitoring (MRM) mode, due to its significant advantages in selectivity and quantitation. Samples were run with a set of internal or external standards for determining absolute concentrations of PFOA. A set of quality control (QC) samples were prepared and measured once every 10 study samples.
[0113] xii. HPLC-QTOF-MS
[0114] PFOA and its products were measured on an Agilent 1290 HPLC coupled to the Agilent 6530 quadrupole/time-of-flight mass spectrometer system using electrospray ionization in negative mode (ESI−) for TOFMS mode. Precursor-ion data were collected for m/z 100-1200 for 1283 cycles with a total scan time of 842 ms and accumulation time of 20 ms, ion spray voltage set at −4500 V, and temperature set to 550° C. The ion source, curtain, and collision (CAD) gas are set to 60 psig, 35 psig, and 10 psig, respectively. The collision energy was set to −5 V and the declustering potential to −20 V, both with no spread. Product-ion scanning was conducted for m/z 50-1200 Da. The accumulation time for each SWATH window was 50 ms, and the collision energy was −35 V with 30 V spread. The instrument was mass calibrated using SCIEX ESI Negative Calibration Solution.
[0115] xiii. UPLC
[0116] PFOA was determined by Ultra Performance Liquid Chromatography (UPLC) (WATERS LC-20A, United States) using a Waters C18 column and an Evaporative light scattering detector (ELSD). The flow rate of the UPLC pump was 0.3 ml/min. Mobile phase B was methanol with 2 mM ammonium acetate, and mobile phase A was methanol and ultrapure water at the proportion of 5/95 with 2 mM ammonium acetate.
[0117] xiv. IC
[0118] The F.sup.− concentration was analyzed using an ion chromatograph (IC-930, Metrohm, USA) with a C18 column. The flow rate was 0.7 ml/min. The eluents were 3.2 mM sodium carbonate (Na.sub.2CO.sub.3) and 1 mM sodium bicarbonate (NaHCO.sub.3).
[0119] xv. Detection Limits
TABLE-US-00001 Instrument Compounds Limits of detection (LODs) HPLC-MS-MS PFOA <10 ng/L UPLC PFOA 0.1 μM IC F.sup.− 0.2 μM
[0120] c. Batch Tests of PFOA Removal over Pd.sup.0: Adsorption and Defluorination Mechanisms
[0121]
[0122] xvi. Pd.sup.0-Catalyzed Reductive Defluorination of PFOA in the Presence of H.sub.2
[0123] In the absence of Pd.sup.0 (i.e., bare membranes with H.sub.2 supply;
[0124] HPLC-QTOF-MS analyses (
[0125] These results verify our hypothesis and document for the first time that Pd.sup.0 is capable of catalyzing reductive defluorination of PFOA into partial or non-fluorinated OAs. The HPLC-QTOF-MS results suggest the following reactions occurred:
C.sub.8HF.sub.15O.sub.2+2H.sub.ads*.fwdarw.C.sub.8H.sub.2F.sub.14O.sub.2+F.sup.−+H.sup.+ (6)
C.sub.8HF.sub.15O.sub.2+4H.sub.ads*.fwdarw.C.sub.8H.sub.3F.sub.13O.sub.2+2F.sup.−+2H.sup.+ (7)
C.sub.8HF.sub.15O.sub.2+12H.sub.ads*.fwdarw.C.sub.8H.sub.7F.sub.9O.sub.2+6F.sup.−+6H.sup.+ (8)
C.sub.8HF.sub.15O.sub.2+14H.sub.ads*.fwdarw.C.sub.8H.sub.8F.sub.8O.sub.2+7F.sup.−+7H.sup.+ (9)
C.sub.8HF.sub.15O.sub.2+30H.sub.ads*.fwdarw.C.sub.8H.sub.16O.sub.2+15F.sup.−+15H.sup.+ (10)
[0126] xvii. Non-Defluorinative Adsorption of PFOA on Pd.sup.0 in the Absence of H.sub.2.
[0127] When H.sub.2 was replaced by N.sub.2 at the same pressure of 20 psig, PFOA removal was detected at 41%, but no F.sup.− release was detected within 30 hours (
[0128] To explore further this observation of PFOA adsorption on H.sub.ads*-free Pd, an extended two-week batch test (
[0129] xviii. Mechanistic Interpretation of the Batch Results
[0130] Overall, the batch results identify two distinct adsorption patterns involved in PFOA removal by Pd.sup.0: H.sub.ads*-independent non-reactive adsorption and H.sub.ads*-dependent reactive (defluorinating) adsorption. The two adsorption patterns are associated not only with H.sub.ads*, but also with different adsorptive positions and orientations.
[0131] The hypothesis of different adsorption orientations is based on DFT modeling, whose results are summarized in
[0132] In contrast, when H.sub.2 is present (
[0133] d. Long-term Tests on PFOA Removal over Pd.sup.0: Efficiency and Longevity
[0134] xix. Sequential Batch Tests
[0135]
[0136] When H.sub.2 was supplied (
[0137] xx. 70-Day Continuous Tests
[0138]
[0139] In the N.sub.2-MCfR (
[0140] The H.sub.2-MCfR achieved 99% PFOA removal within 1 day, and the effluent PFOA concentrations were consistently 20±16 μg/L (i.e., less than a third of the EPA's health advisory level) throughout the 70 days of continuous operation. The minimal deactivation of the Pd.sup.0 catalyst suggest that accumulation of non-reactively adsorbed PFOA was not important due to the constantly low concentration of PFOA in the MCfR.
[0141] e. Environmental Implications
[0142] This study is the first report of Pd.sup.0-catalyzed defluorination of perfluorinated compounds. Fast adsorption of PFOA and the release of F.sup.− and partially and fully defluorinated compounds verified that the H.sub.2-MCfR catalytically removed and destroyed PFOA. Defluorination preceded by PFOA adsorption in a parallel orientation that enabled reaction between F substituents on PFOA and activated H on the Pd.sup.0 surface. Operating under continuous flow, the MCfR was capable of sustained removal of PFOA at environmentally relevant concentrations, averaging 97% removal to well below 70 ng/L for more than two months.
[0143] The success lies in efficient H.sub.2 delivery in the MCfR. In the conventional heterogeneous supported Pd catalysts with H.sub.2 in the headspace, non-reactive adsorption of PFOA occurs quickly and may hinder the slower H.sub.2 mass transfer from the liquid phase to the catalyst surface, leading to no defluorination. In contrast, the nonporous membrane in the MCfR circumvents this mass transfer limitation by allowing counter-diffusion of bubble-free H.sub.2; In consequence, H* was in excess at the surface of Pd.sup.0, which blocks the vertical non-defluorinative adsorption and promotes defluorination via parallel adsorption.
[0144] In the MCfR, PFOA can be defluorinated to less- or non-fluorinated octanoic acids in the presence of H.sub.2 as the electron donor:
C.sub.7F.sub.15COOH+nH.sub.2.fwdarw.C.sub.7H.sub.nF.sub.15−nCOOH+nH.sup.++nF.sup.−(1≤n≤15) (11)
Partially or fully defluorinated counterparts are more bioavailable and can be further biodegraded by aerobic bacteria, possibly yielding complete mineralization to CO.sub.2:
C.sub.7H.sub.nF.sub.15−nCOOH+(n+29)/4O.sub.2.fwdarw.8CO.sub.2l+(n+1)/2H.sub.2O+(15−n)F.sup.−(1≤n≤15) (12)
Therefore, catalytic defluorination using the MCfR platform opens a door for efficient and thorough treatment of PFAS-contaminated water when it used synergistically with biodegradation. [0145] 2. Biodegradation of Less Fluorinated PFAS: An Example of Partially Fluorinated OA Removal in the O.sub.2-Based Membrane Biofilm Reactor (O.sub.2-MBfR)
[0146] In this example, a bench-scale system featuring biofilms was prepared in ambient conditions (23° C. and 1 atm). The system has a dual-tube design as shown in
[0147] The system was first inoculated with aerobic sludge from a local wastewater reclamation plant, and then submerged with the a microorganism enrichment medium containing 144 mg/L octanoic acid, 994 mg/L Na.sub.2HPO.sub.4, 840 mg/L NaH.sub.2PO.sub.4, 1.66 mg/L Ca(NO.sub.3).sub.2, 1.48 mg/L Mg(NO.sub.3).sub.2, 0.1 mg/L ZnSO.sub.4.7H.sub.2O, 0.03 mg/L MnCl.sub.2.4H.sub.2O, 0.3 mg/L H.sub.3BO.sub.3, 0.2 mg/L CoCl.sub.2.6H.sub.2O, 0.01 mg/L CuCl.sub.2.2H.sub.2O, 0.01 mg/L NiCl.sub.2.6H.sub.2O, 0.03 mg/L Na.sub.2MoO.sub.4.2H.sub.2O, and 0.03 mg/L Na.sub.2SeO.sub.3. The system was left in batch mode overnight and then continuously fed with the microorganism enrichment medium for one month. After the one month, a thick, mature biofilm had formed on the membrane surfaces. The biofilm could completely oxidize 0.1 mM octanoic acid in continuous operation with HRT of 12 hours.
[0148] In a long-term continuous operation of O.sub.2-MBfR, the reactor was fed with two different fluorinated octanoic acids (2-fluorooctanoic acid ‘2-FOA’ and 2H,2H-perchlorooctanoic acid ‘2H-PFOA’) and octanoic acid (OA) (
[0149] After stages 1-1 to 1-4, the mono-fluorinated 2-FOA was replaced with trideca-fluorinated 1,1-dihydro-perfluorinated OA (2H-PFOA, PFOA with two Fs replaced by two Hs) at different concentrations in Stages 2 (
[0150] In stage 2-5, the system was added back 0.1 mM OA to the influent as the primary substrate to support the biofilm growth and 2H-PFOA biodegradation. In the first 6 days, the removal of OA increased from 55% to over 99%, which indicated that the biofilm still was capable of utilizing OA as carbon and energy source, but it needed to have new synthesis to regain its early performance for OA removal; this coincides with our explanation of the gradual loss of 2H-PFOA removal. The released F.sup.− concentration also increased from 1.8 to 8.6 μM, which accounts for about 14% of the total fluorine in the removed 2H-PFOA. The latest molar ratio of released F.sup.− to removed 2H-PFOA was about 1.8.
[0151] In stage 2-6, the influent was added 10 mM PFOA to investigate the potential for PFOA biodegradation and its inhibition effect on 2H-PFOA biodegradation. In the first month, the removal of OA did not change, staying over 99%. 2H-PFOA remained at steady-state removal of 48% (or a flux of 18.3 mg/m.sup.2/d). The released F.sup.− concentration was 8.6 μM, which accounts for about 14% of the total fluorine in the removed 2H-PFOA. The latest molar ratio of released F.sup.− to removed 2H-PFOA was about 1.8. The effluent concentration of PFOA was decreased by <8% of the influent during the initial 14 days, but it gradually increased back to 97% of the influent. This suggests initial adsorption followed by desorption of PFOA to the reactor material or the biofilm. Overall, the 28-day results of Stage 2-6 reveal that PFOA probably was not biodegraded, but its presence had no acute effect on biodegradation of partial- or non-fluorinated OA.
[0152] In stage 2-7, 2H-PFOA was removed from the influent, which left 10 μM PFOA and 100 μM OA as the substrates. The removal of OA did not change, staying over 99%. The effluent concentration of F.sup.− was constantly below 0.1 μM, indicating that PFOA was not defluorinated through biodegradation in O.sub.2-MBfR. In stage 2-8, the PFOA in influent was removed and 10 μM 2H-PFOA added. The removal of OA did not change, staying over 99%. Within one day after 2H-PFOA re-introduction, the 2H-PFOA removal bounced back to 40%, and the system soon reached steady-state for 48% removal (or a flux of 18.3 mg/m.sup.2/d). Accordingly, the released F.sup.− concentration reached 8.6 μM, which accounts for about 14% of the total fluorine in the removed 2H-PFOA, or 1.8 of the molar ratio of released F.sup.− to removed 2H-PFOA; these values are close to those in the previous 2H-PFOA stage (Stage 2-6) before the PFOA test. Overall, the 14-day results of Stage 2-8 reveal that the biofilm maintained its capability of 2H-PFOA biodegradation and was ready for PFOA reductive defluorination products biodegradation tests. [0153] 3. Synergistic Operation of Both Catalytic Reductive Dechlorination and Oxidative Biodegradation
[0154] In this example, after achieving stable reductive defluorination of PFOA in the H.sub.2-MPfR and biodegradation of octanoic acid in the O.sub.2-MBfR, the two parts were connected the two reactors by linking the effluent tube of H.sub.2-MPfR to the influent tube of O.sub.2-MBfR; this is illustrated in
[0155] To test the synergistic operation, the O.sub.2-MBfR was fed with the H.sub.2-MPfR effluent solution featuring 7 μM remaining PFOA, 2 μM F.sup.−, and unidentified defluorinated products (
C.sub.8HF.sub.15O.sub.2+2H.sub.2.fwdarw.C.sub.8H.sub.3F.sub.13O.sub.2+2HF
C.sub.8HF.sub.15O.sub.2+6H.sub.2.fwdarw.C.sub.8H.sub.7F.sub.9O.sub.2*+6HF
C.sub.8H.sub.3F.sub.13O.sub.2+2O.sub.2.fwdarw.C.sub.6HF.sub.11O.sub.2+2HF+2CO.sub.2
C.sub.8H.sub.7F.sub.9O.sub.2+5O.sub.2.fwdarw.C.sub.4HF.sub.7O.sub.2+2HF+4CO.sub.2+2H.sub.2O
Other highly defluorinated products, like monofluorooctanoic acid and difluorooctanoic acid, also could be completely mineralized in the O.sub.2-MBfR. The residual PFOA in the MBfR effluent was about 7 μM, no significant removal was observed compared to MPfR effluent.