Partial Shell for Packaging a Food Product, Packaging for a Food Product and Packaged Food Product
20190276212 ยท 2019-09-12
Assignee
Inventors
- Thomas Speck (Goggingen, DE)
- Andre Wilksen (Stuttgart, DE)
- Alexander Von Niessen (Schwabisch Gmund, DE)
- Joachim Scherr (Auenwald, DE)
Cpc classification
B65D85/60
PERFORMING OPERATIONS; TRANSPORTING
B65D75/522
PERFORMING OPERATIONS; TRANSPORTING
B65D75/32
PERFORMING OPERATIONS; TRANSPORTING
B65B11/52
PERFORMING OPERATIONS; TRANSPORTING
B65D65/46
PERFORMING OPERATIONS; TRANSPORTING
B65D65/40
PERFORMING OPERATIONS; TRANSPORTING
Y02W90/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02A40/90
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B65D65/466
PERFORMING OPERATIONS; TRANSPORTING
B65D75/30
PERFORMING OPERATIONS; TRANSPORTING
B65B51/14
PERFORMING OPERATIONS; TRANSPORTING
B65D11/00
PERFORMING OPERATIONS; TRANSPORTING
B65B49/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D75/32
PERFORMING OPERATIONS; TRANSPORTING
B65D65/46
PERFORMING OPERATIONS; TRANSPORTING
B65D65/40
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to a food packaging comprising a first par-tial shell, which has a first depression and a first flange delimiting said first depression; a second partial shell, which has a second depression and a second flange delimiting said second depression; the first and second partial shells being coupled to each other via their flanges thus defining a cavity for holding food. The invention relates to novel types of packaging and partial shells. The first partial shell can be made of a material that is different from that of the second partial shell. The partial shell can have a window that consists of a first material which is different from a second material that forms at least one outer surface of the partial shell. The flange can have a first region that consists of a first material and a second region that consists of a second material.
Claims
1. Food packaging comprising a first partial shell (703), which has a first depression (705) and a first flange (707) delimiting said first depression (705); a second partial shell, which has a second depression (706) and a second flange (708) delimiting said second depression (706); the first and second partial shells (703, 704) being coupled to each other via their flanges (707, 708) thus defining a cavity (714) for holding food (702), characterized in that the first partial shell (703) can be made of a material that is different from that of the second partial shell (704).
2. The food packaging according to claim 1, characterized in that the different materials of the partial shells (703, 704) can be selected from the group of following materials: metal, paper, plastic.
3. The food packaging according to claim 1, characterized in that the opposing flanges (707, 708) of the partial shells (703, 704) are joined together by sealing and/or flanging and/or embossing and/or buckling on.
4. The food packaging according to claim 1, characterized in that the flange (707, 708) of the first and/or second partial shell (703, 704) is integrally provided on the respective depression (705, 706).
5. The food packaging according to claim 1, characterized in that the first and/or second partial shell (703, 704) is circumferentially delimited by the flange (707, 708).
6. Packaged food product with a food packaging according to claim 1, characterized in that the depressions (705, 706) provided on the partial shells (703, 704) form a cavity (714) for holding the food product (702), so that the food product (702) abuts, in a contour-forming manner, in particular over its entire surface against the inner walls of the cavity (714).
7. The packaged food product according to claim 6, characterized in that the food product (702) is a hollow-shaped food article.
8. Partial shell (603, 604) for packaging a food product, which has a depression (605, 606) and a flange (607, 608) delimiting the depression (605, 606), via which a further partial shell (603, 604) can be coupled to form the packaging, characterized in that a window (660) of a first material (615) is provided in the partial shell (603, 604) which is different from a second material (616) forming at least one outer surface of the partial shell (603, 604).
9. The partial shell (603, 604) according to claim 8, characterized in that the partial shell (603, 604) is made of a different sheet of material than the window, wherein the window (660) is inserted into the partial shell (603, 604) at the rear as an insertion element.
10. The partial shell (603, 604) according to claim 8, characterized in that the partial shell (603, 604) is formed of a multilayer material and the window (660) is formed of a layer underneath laminated together with an outer surface layer.
11. The partial shell (603, 604) according to claim 8, characterized in that the window (660) is provided in the area of the depression (605, 606) and does not protrude into the flange (607, 608).
12. The partial shell (603, 604) according to claim 8, characterized in that a plurality of windows (660) are provided in the partial shell (603, 604).
13.-22. (canceled)
23. Partial shell (303, 304) for packaging a food product (302), which has a depression (305, 306) and a flange (307, 308) delimiting the depression (305, 306), via which a further partial shell can be coupled to form the packaging (301), characterized in that the flange (307, 308) has a first area (318) of a first material (315) and a second area (319) of a second material (316) which is different from the first material (315).
24. The partial shell according to claim 23, characterized in that the first and second flange areas (318, 319) are adjacent to one another at a joint line.
25. The partial shell according to claim 24, characterized in that the joint line (320) extends transversely across the flange (307, 308) from a transition between the flange (307, 308) and the depression (305, 306) to a distal edge of the flange (307, 308) delimiting the partial shell (303, 304).
26. The partial shell according to claim 25, characterized in that the joint line (320) has a non-linear course at least in the area of the flange.
27. The partial shell according to claim 26, characterized in that at least two joint lines (321, 322) are provided at different flange areas.
28. The partial shell according to claim 24, characterized in that the at least two joint lines (321, 322) are provided flush with one another on different sides of the depression (305, 306).
29.-36. (canceled)
37. Partial shell (403, 404) for packaging a food product (402), which has a depression and a flange (407, 408) delimiting the depression, via which a further partial shell can be coupled to form the packaging (401), characterized in that the partial shell (403, 404) is shaped by deep drawing and the material to be deep drawn can be provided for shaping already in a segmented form so that the partial shell (403, 404) has at least two surface segments (418, 419) that consist of different materials (415, 415).
38. The partial shell (403, 404) according to claim 37, characterized in that the partial shell (403, 404) is formed from an at least two-layer material having a first surface layer (445) and a second layer (447) provided below it, and the first surface segment (418) is formed by the first surface layer (445) and the second surface segment (419) is formed by the layer (447) provided below it, which is laminated with the first surface layer (445) over its entire surface.
39.-81. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0239] Further preferred developments of the invention will be explained with reference to the embodiments described below in conjunction with the drawing. Therein:
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DETAILED DESCRIPTION OF PARTICULAR EMBODIMENTS
[0261] Before the novel packaging and/or packaging partial shell are presented in more detail by means of the examples from
[0262]
[0263] To provide the film, a device described in German patent application no. 10 2015 220 735.8 or a described method can be used.
[0264] After producing packaging partial shells, these may be combined to one another in the manner as described in EP 2 366 631 A1 and/or in FIG. 1 of German patent application no. 10 2015 108 840.1 and the associated description and/or PCT application PCT/EP2016/051971 and/or German patent application no. 10 2015 101 417.3 in order to form a package.
[0265] The aforementioned disclosures of the various applications are hereby incorporated by reference into the disclosure of the present application.
[0266] The film web 1 is shown schematically in
[0267] The method described in relation to
[0268]
[0269]
[0270]
[0271]
[0272] As an example of how such a flanging is produced, the method is further explained in the steps in
[0273] In
[0274] With the step shown in relation to
[0275] Insofar as a flanging is intended at all for the connection of the partial shells in accordance with the invention, this will be mentioned again below. However, such a flanging is not essential and can also be omitted completely.
[0276] When packaging according to the present invention, it is advantageous that the food product is in contact with the inner walls of the cavity, which is formed by depressions in the partial shell, forming the contour, in particular over its entire surface. However, other configurations are also possible. The partial shells are, for example, made of a sheet of material or a web of film from a roll and have a certain stability after forming, so that the depression is formed with the surrounding flange.
[0277] A contour forming application can be a full surface application which reproduces the contour of the food product. However, such an application does not exclude narrowly limited sections in which the packaging shell has a small distance from the food surface. Such a distance between the inner wall of the packaging and the food surface can exist, for example, in areas where different geometries of the food meet, for example, in the face of a food designed as a figure in the area where eyes and nose meet and/or in the area of the transition between hand and arm. Such a distance can also occur in sections of the food surface with small radii or high curvatures.
[0278] The distances may be up to 1 m, 50 m, 1 mm, 5 mm, or even up to 10 mm. The above mentioned distances can form upper as well as lower limits of the distance range. Large distances of 5 mm or even up to 10 mm can be provided, for example, to prevent the paper from tearing elsewhere.
[0279] In the following, the individual aspects of the partial shells or packaging in accordance with the invention are explained with reference to example groups.
[0280] Example Group 1
[0281]
[0282]
[0283] A food product (cf.
[0284]
[0285] A proximal flange section 312 is connected to the respective depression 305, 306 via the buckling line 310, 311 and a distal flange section 313 delimits the respective partial shell 303, 304 at its outer circumference. From the first and the second depression 305, 306 a cavity 314 is formed in the packaging 301, in which the food 302 is received. In this case (cf.
[0286] In the examples from
[0287] In this case, the protruding edge section 309 is not flanged and surrounds the food packaging in the form of a Saturn-like ring. The protruding edge section 309 surrounds the food packaging in such a way that it forms a separating plane T (cf.
[0288] In
[0289] The following materials may be used as materials. Metal, paper and/or plastic, may be used as materials. The terms metal, paper or plastic refer to the corresponding surface layer, i.e., insofar as it is referred to different materials, these are at least different surface materials of the corre-sponding partial shells. A multilayer material, for example, a paper sheet laminated with plastic film can also be used. The partial shells have a different material even if they have different materials on their surface, i.e., for example, a segment of the partial shell may have a surface of paper and an inner surface of a plastic film laminated with the paper and the same multilayer material used for another segment, wherein in this case, the plastic film is provided on the outside and the paper on the inside. Paper may also be cardboard.
[0290] Examples of plastic materials are thermo-formable plastic film materials such as polyactides (PLA), polycarbonate (APEC), polypropylene (PP), polystyrene (PS), polyester. Polyester materials are in particular used for cost reasons, in order to produce a cost-efficient packaging. These film materials preferably have the following thicknesses: 80 m, 100 m, 120 m, 140 m, 150 m, 170 m, 200 m, 350 m, 375 m, 500 m, 520 m, 700 m. The aforementioned thicknesses may in each case form lower or upper limits of a preferred range of thicknesses in all combinations, respective-ly. In particular, a range of 80 to 375 m is preferred.
[0291] So far, packaging for food, as far as they were made of plastic, were made of conventional plastics, especially non-biodegradable thermoplastics such as polyactides (PLA), polycarbonate (APEC), polypropylene (PP), polystyrene (PS).
[0292] The recovery rate of such conventional plastic materials is often insufficient. In order to address this problem, new compostable materials with similar barrier properties can be used. Examples of such biodegradable plastic materials, the raw materials from which they are made, and their basic material are shown below:
[0293] Material: polyhydroxyalkanoate, such as polyhydroxybutylate (PHB), polyhydroxyvinylate (PHV); raw material: starch, sugar; basic material: starch, sugar.
[0294] Material: polylactide (PLA); raw material: corn starch; basic material: lactic acid.
[0295] Material: thermoplastic starch or starch blends; raw material: potato, wheat, corn; basic material: starch.
[0296] Material: cellophane; raw material: wood; basic material: cellulose.
[0297] Material: degradable polyester.
[0298] Materials are described as biodegradable if they are degraded by microorganisms or enzymes, e.g. in the soil. The degradation takes place essentially by oxidation and hydrolysis processes to the fission products water, carbon dioxide and biomass.
[0299] In addition to various plastics made from renewable raw materials (bioplastics), the above definition also includes petroleum-based materials such as polyvinyl alcohols, polycaprolactones or certain co-polyesters (e.g. PBAT: Ecoflex from BASF or Ecoworld from JinHui Zhaolong). However, not all bioplastics based on renewable raw materials are necessarily biodegradable (e.g. vulcanized rubber).
[0300] The term biodegradable is to be distinguished from polyolefin films sometimes used in the pack-aging industry (also compare PE) declared as oxo-biodegradable or oxo-degradable. Oxo-degradable additives are mostly metal ions (cobalt, manganese, iron, zinc) which accelerate oxidation and chain degradation in plastics, especially under heat, air and oxygen. The results of this chain degradation are very small, barely visible chain fragments that do not biodegrade (none of the additive manufacturers has so far been able to provide data), but move through our food chain.
[0301] In the narrower sense (especially in the field of biomedicine) biodegradable materials are materials that are degraded in the body by macrophages, enzymes or hydrolysis within days to a few years. These include inter alia biogenic polymers such as collagen, fibrin or hyaluronic acid, but also polylactic acid (polylactide), polyglycolide, and polycaprolactone.
[0302] All the aforementioned materials, which are described as biodegradable in the broadest sense, can be used. In particular, it is advantageous that these biodegradable materials are also bio-materials made from renewable raw materials.
[0303] Examples of paper materials are chromo board, fully bleached pulp, pulp paper, sugar cane paper, thermo-formable fiber material (active polyvalent packaging based on environmentally friendly fiber material with thermo-formable properties). In particular, thermoformable paper can be used. A thermo-formable paper material is a material that can be formed under the influence of heat in a forming device, e.g. between two mold halves, e.g. a punch pressed into a cavity, as is known for thermoplastics. Recently, such thermo-formable paper materials have been used in some special fields. In particular a paper material of the company Billerudkorsns with the name FIBREFORM, which was produced in 2016, was used as thermo-formable paper material. The thermo-formable paper material may contain hydrophobized cellulose.
[0304] These film materials preferably have the following thicknesses: 80 m, 100 m, 120 m, 140 m, 150 m, 170 m, 200 m, 350 m, 375 m, 500 m. The aforementioned thicknesses may in each case form lower or upper limits of a preferred range of thicknesses in all combinations, respective-ly. In particular, a range of 80 to 500 m is preferred. The paper materials are sometimes thicker than the plastic film materials.
[0305] Examples of metal foil materials are aluminum foil, stainless steel foil, copper foil.
[0306] These film materials preferably have the following thicknesses: 12 m, 15 m, 18 m, 20 m, 25 m, 30 m, 50 m, 70 m, 100 m, 200 m. The aforementioned thicknesses may in each case form lower or upper limits of a preferred range of thicknesses in all combinations, respectively. In particular, a range of 12 to 200 m is preferred. The metal foil materials are sometimes preferably thinner than the plastic film materials.
[0307] Different multilayer materials can also be used. Insofar as the invention refers to different materials, at least surface areas/segments made of different materials should be defined.
[0308] Since the two partial shells 303, 304 are coupled with each other via flanges 307, 308, at least one uniform flange made of the same material has been used up to now in the state of the art and two such flanges have been connected with each other.
[0309] The inventors of this invention have astonishingly and for the first time established that even flanges with areas made of different materials can be joined together in such a way that the partial shells hold together firmly enough to accommodate a corresponding food.
[0310] Therefore, it is possible to provide a flange that has a first area 318 of the first material 315 and a second area 319 of the second material 316. Such flanges on partial shells of different materials can be securely coupled together.
[0311] It is advantageous that the first flange area 318 and the second flange area 319 are arranged adjacent to each other via a joint line 320. The different materials 315, 316 abut against each other at the joint line 320. The joint line 320 can also be generated by overlapping different sheets of material, or by a multilayer material having the surface in the second area 319 removed and the layer below then being revealed.
[0312] Any combination of paper, film, metal and multi-layer material as described above is conceivable here.
[0313] In the example in
[0314] In the example from
[0315] In the example in
[0316]
[0317] In
[0318]
[0319] In the example shown in
[0320] Example Group 2
[0321] A group of examples illustrating the fourth aspect of the invention is shown in
[0322] For the configuration of the partial shells or the packaging, the aforesaid regarding example group 1 applies accordingly. Therefore, only the most important aspects are summarized below. In the second example group, corresponding features from the first example group are provided with the same reference signs, but instead of 300 numbers with 400 numbers, wherein e.g. the first and second partial shell are provided with reference signs 403 and 404, flanges with reference signs 407, 408 and the protruding edge with reference signs 409.
[0323] A food can be packaged in the food packaging. The food packaging 401 has a first partial shell 403 and a second partial shell 404. The first partial shell 403 has a first depression 405 and a first flange 407 delimiting the first depression 405. The second partial shell 404 has a second depression 606 and a second flange 408 delimiting the second depression 406. The flanges 407, 408 are in contact with each other with folded partial shells 403, 404 and form a protruding edge section 409. The two flanges 407, 408 can, for example, be connected to each other so that the first partial shell 403 is coupled with the second partial shell 404 via said flanges 407, 408. In the present case, each partial shell 403, 404 is provided with a flange surrounding it at its entire circumference, so that the respective depression 405, 406 is completely delimited by this flange 407, 408. Such a flange can also only partially delimit the respective depression 405, 406 and thus only be formed in partial areas of the outer circumference of the respective partial shell 403, 404. The flanges are configured flat and between the respective flanges 407, 408 and the depression 405, 406, there is provided a buckling line 410, 411.
[0324] A proximal flange section 412 is connected to the respective depression 405, 406 via the buckling line 310, 311 and a distal flange section 413 delimits the respective partial shell 403, 404 at its outer circumference. From the first and second depression 405, 406, a cavity is formed in the packaging 401 in which the food product is received. As shown in
[0325] As in the examples from
[0326] In the present case, the protruding edge section 409 is not flanged and surrounds the food packaging in the form of a Saturn-like ring which follows the contour of the product. In this example group, the protruding edge section 409 can also surround the food packaging in such a way that a separating plane T (cf.
[0327] Metal, paper and/or plastic, may be used as materials. The terms metal, paper or plastic refer to the corresponding surface layer, i.e., insofar as it is referred to different materials, these are at least different surface materials of the corresponding partial shells. A multilayer material, for example, a paper sheet laminated with plastic film can also be used. The partial shells have a different material even if they have different materials on their surface, i.e., for example, a segment of the partial shell may have a surface of paper and an inner surface of a plastic film laminated with the paper and the same multilayer material used for another segment, wherein in this case, the plastic film is provided on the outside and the paper on the inside. Paper may also be cardboard.
[0328] Examples of plastic materials are thermo-formable plastic film materials such as polyactides (PLA), polycarbonate (APEC), polypropylene (PP), polystyrene (PS), polyester. Polyester materials are in particular used for cost reasons, in order to produce a cost-efficient packaging. These film materials preferably have the following thicknesses: 80 m, 100 m, 120 m, 140 m, 150 m, 170 m, 200 m, 350 m, 375 m, 500 m, 520 m, 700 m. The aforementioned thicknesses may in each case form lower or upper limits of a preferred range of thicknesses in all combinations, respective-ly. In particular, a range of 80 to 375 m is preferred.
[0329] So far, packaging for food, as far as they were made of plastic, were made of conventional plastics, especially non-biodegradable thermoplastics such as polyactides (PLA), polycarbonate (APEC), polypropylene (PP), polystyrene (PS).
[0330] The recovery rate of such conventional plastic materials is often insufficient. In order to address this problem, new compostable materials with similar barrier properties can be used. Examples of such biodegradable plastic materials, the raw materials from which they are made, and their basic material are shown below:
[0331] Material: polyhydroxyalkanoate, such as polyhydroxybutylate (PHB), polyhydroxyvinylate (PHV); raw material: starch, sugar; basic material: starch, sugar.
[0332] Material: polylactide (PLA); raw material: corn starch; basic material: lactic acid.
[0333] Material: thermoplastic starch or starch blends; raw material: potato, wheat, corn; basic material: starch.
[0334] Material: cellophane; raw material: wood; basic material: cellulose.
[0335] Material: degradable polyester.
[0336] Materials are described as biodegradable if they are degraded by microorganisms or enzymes, e.g. in the soil. The degradation takes place essentially by oxidation and hydrolysis processes to the fission products water, carbon dioxide and biomass.
[0337] In addition to various plastics made from renewable raw materials (bioplastics), the above definition also includes petroleum-based materials such as polyvinyl alcohols, polycaprolactones or certain co-polyesters (e.g. PBAT: Ecoflex from BASF or Ecoworld from JinHui Zhaolong). However, not all bioplastics based on renewable raw materials are necessarily biodegradable (e.g. vulcanized rubber).
[0338] The term biodegradable is to be distinguished from polyolefin films sometimes used in the pack-aging industry (also compare PE) declared as oxo-biodegradable or oxo-degradable. Oxo-degradable additives are mostly metal ions (cobalt, manganese, iron, zinc) which accelerate oxidation and chain degradation in plastics, especially under heat, air and oxygen. The results of this chain degradation are very small, barely visible chain fragments that do not biodegrade (none of the additive manufacturers has so far been able to provide data), but move through our food chain.
[0339] In the narrower sense (especially in the field of biomedicine) biodegradable materials are materials that are degraded in the body by macrophages, enzymes or hydrolysis within days to a few years. These include inter alia biogenic polymers such as collagen, fibrin or hyaluronic acid, but also polylactic acid (polylactide), polyglycolide, and polycaprolactone.
[0340] All the aforementioned materials, which are described as biodegradable in the broadest sense, can be used. In particular, it is advantageous that these biodegradable materials are also bio-materials made from renewable raw materials.
[0341] Examples of paper materials are chromo board, fully bleached pulp, pulp paper, sugar cane paper, thermo-formable fiber material (active polyvalent packaging based on environmentally friendly fiber material with thermo-formable properties). In particular, thermoformable paper can be used. A thermo-formable paper material is a material that can be formed under the influence of heat in a forming device, e.g. between two mold halves, e.g. a punch pressed into a cavity, as is known for thermoplastics. Recently, such thermo-formable paper materials have been used in some special fields. In particular a paper material of the company Billerudkorsns with the name FIBREFORM, which was produced in 2016, was used as thermo-formable paper material. The thermo-formable paper material may contain hydrophobized cellulose.
[0342] These film materials preferably have the following thicknesses: 80 m, 100 m, 120 m, 140 m, 150 m, 170 m, 200 m, 350 m, 375 m, 500 m. The aforementioned thicknesses may in each case form lower or upper limits of a preferred range of thicknesses in all combinations, respectively. In particular, a range of 80 to 500 m is preferred. The paper materials are sometimes thicker than the plastic film materials.
[0343] Examples of metal foil materials are aluminum foil, stainless steel foil, copper foil.
[0344] These film materials preferably have the following thicknesses: 12 m, 15 m, 18 m, 20 m, 25 m, 30 m, 50 m, 70 m, 100 m, 200 m. The aforementioned thicknesses may in each case form lower or upper limits of a preferred range of thicknesses in all combinations, respectively. In particular, a range of 12 to 200 m is preferred. The metal foil materials are sometimes preferably thinner than the plastic film materials.
[0345] Different multilayer materials can also be used. If the invention is based on different materials, at least surface areas/segments made of different materials should be provided.
[0346]
[0347] In
[0348]
[0349]
[0350] In the example in
[0351] The second material portions 444 are each connected to the longitudinal edges of the first material portions 443 at the rear of their longitudinal edges. Thus, as shown in
[0352] As described above for example group 1, a multilayer material can also be used here in which the individual segments are then fastened with one another in a twisted manner.
[0353] In the example in
[0354]
[0355] The different areas with the segment-like structures can be produced from laminated films or from material portions connected to one another at their longitudinal edges, as in the different types described with reference to
[0356] In
[0357] The segment-like design of the material sheets is matched to the desired segment-like configuration of the partial shells. By feeding the finished material with different surfaces, the corresponding partial shells can be produced quickly in a simple manner. The partial shells can be coupled to one another via their flanges, for example by flanging the protruding edge sections formed by the opposing flanges. But such a flanging is not necessary.
[0358] Example Group 3
[0359] A group of examples illustrating the seventh aspect of the invention is illustrated in
[0360] According to the seventh aspect of the invention, the food packaging 501 is configured so that a cut-out 550 is formed and the food product 502 protrudes from the packaging through the cut-out 550 (cf.
[0361] For the configuration of the partial shells or the packaging, the same applies as previously stated for example group 1 and example group 2. Therefore, only the most important aspects are summarized below. In the third example group, corresponding features from the first example group or from the second example group are provided with the same reference signs, but with 500 numbers, wherein, for example, the first and second partial shell are provided with reference signs 503 or 504, flanges with reference signs 507, 508 and the protruding edge with reference sign 509.
[0362] A food can be packaged in the food packaging. The food packaging 501 has a first partial shell 503 and a second partial shell 504. The first partial shell 503 has a first depression 505 and a first flange 507 delimiting the first depression 505. The second partial shell 504 has a second depression 506 and a second flange 508 delimiting the second depression 506. The flanges 507, 508 are in contact with each other when the partial shells 503, 504 are folded together and form a protruding edge section 509. For example, the two flanges 507, 508 can be connected to each other so that the first partial shell 403 is coupled to the second partial shell 504 via said flanges 507, 508. Each partial shell 503, 504 is provided with a flange surrounding it at its entire circumference, so that the respective depression 505, 506 is completely delimited by said flange 507, 508.
[0363] Such a flange can also only partially delimit the respective depression 505, 506 and thus only be formed in partial areas of the outer circumference of the respective partial shell 503, 504. The flanges are flat and a buckling line 510, 511 is provided between the respective flanges 507, 508 and the depression 505, 506. A proximal flange section 512 is connected via the buckling line 510, 511 with the respective depression 505, 506 and a distal flange section 513 delimits the respective partial shell 503, 504 at its outer circumference. The first and second depressions 505, 506 form a cavity in the packaging 501 in which the food product is received. As shown in
[0364] As in the examples from
[0365] In the present case, the protruding edge section 509 is not flanged and surrounds the food packaging in the form of a Saturn-like ring. However, flanging is very advantageous in this third example group, as the cut-out then merges smoothly into the packaging as described later.
[0366] Two partial shells are provided for the packaging shown in the example. The packaging may also consist of more than two partial shells. Each shell forms a single integral element.
[0367] Metal, paper and/or plastic, may be used as materials. The terms metal, paper or plastic refer to the corresponding surface layer, i.e., insofar as it is referred to different materials, these are at least different surface materials of the corresponding partial shells. A multilayer material, for ex-ample, a paper sheet laminated with plastic film can also be used. The partial shells have a differ-ent material even if they have different materials on their surface, i.e., for example, a segment of the partial shell may have a surface of paper and an inner surface of a plastic film laminated with the paper and the same multilayer material used for another segment, wherein in this case, the plastic film is provided on the outside and the paper on the inside. Paper may also be cardboard.
[0368] Examples of plastic materials are thermo-formable plastic film materials such as polyactides (PLA), polycarbonate (APEC), polypropylene (PP), polystyrene (PS), polyester. Polyester materials are in particular used for cost reasons, in order to produce a cost-efficient packaging. These film materials preferably have the following thicknesses: 80 m, 100 m, 120 m, 140 m, 150 m, 170 m, 200 m, 350 m, 375 m, 500 m, 520 m, 700 m. The aforementioned thicknesses may in each case form lower or upper limits of a preferred range of thicknesses in all combinations, respectively. In particular, a range of 80 to 375 m is preferred.
[0369] So far, packaging for food, as far as they were made of plastic, were made of conventional plastics, especially non-biodegradable thermoplastics such as polyactides (PLA), polycarbonate (APEC), polypropylene (PP), polystyrene (PS).
[0370] The recovery rate of such conventional plastic materials is often insufficient. In order to address this problem, new compostable materials with similar barrier properties can be used. Examples of such biodegradable plastic materials, the raw materials from which they are made, and their basic material are shown below:
[0371] Material: polyhydroxyalkanoate, such as polyhydroxybutylate (PHB), polyhydroxyvinylate (PHV); raw material: starch, sugar; basic material: starch, sugar.
[0372] Material: polylactide (PLA); raw material: corn starch; basic material: lactic acid.
[0373] Material: thermoplastic starch or starch blends; raw material: potato, wheat, corn; basic material: starch.
[0374] Material: cellophane; raw material: wood; basic material: cellulose.
[0375] Material: degradable polyester.
[0376] Materials are described as biodegradable if they are degraded by microorganisms or enzymes, e.g. in the soil. The degradation takes place essentially by oxidation and hydrolysis processes to the fission products water, carbon dioxide and biomass.
[0377] In addition to various plastics made from renewable raw materials (bioplastics), the above definition also includes petroleum-based materials such as polyvinyl alcohols, polycaprolactones or certain co-polyesters (e.g. PBAT: Ecoflex from BASF or Ecoworld from JinHui Zhaolong). However, not all bioplastics based on renewable raw materials are necessarily biodegradable (e.g. vulcanized rubber).
[0378] The term biodegradable is to be distinguished from polyolefin films sometimes used in the pack-aging industry (also compare PE) declared as oxo-biodegradable or oxo-degradable. Oxo-degradable additives are mostly metal ions (cobalt, manganese, iron, zinc) which accelerate oxidation and chain degradation in plastics, especially under heat, air and oxygen. The results of this chain degradation are very small, barely visible chain fragments that do not biodegrade (none of the additive manufacturers has so far been able to provide data), but move through our food chain.
[0379] In the narrower sense (especially in the field of biomedicine) biodegradable materials are materials that are degraded in the body by macrophages, enzymes or hydrolysis within days to a few years. These include inter alia biogenic polymers such as collagen, fibrin or hyaluronic acid, but also polylactic acid (polylactide), polyglycolide, and polycaprolactone.
[0380] All the aforementioned materials, which are described as biodegradable in the broadest sense, can be used. In particular, it is advantageous that these biodegradable materials are also bio-materials made from renewable raw materials.
[0381] Examples of paper materials are chromo board, fully bleached pulp, pulp paper, sugar cane paper, thermo-formable fiber material (active polyvalent packaging based on environmentally friendly fiber material with thermo-formable properties). In particular, thermoformable paper can be used. A thermo-formable paper material is a material that can be formed under the influence of heat in a forming device, e.g. between two mold halves, e.g. a punch pressed into a cavity, as is known for thermoplastics. Recently, such thermo-formable paper materials have been used in some special fields. In particular a paper material of the company Billerudkorsns with the name FIBREFORM, which was produced in 2016, was used as thermo-formable paper material. The thermo-formable paper material may contain hydrophobized cellulose.
[0382] These film materials preferably have the following thicknesses: 80 m, 100 m, 120 m, 140 m, 150 m, 170 m, 200 m, 350 m, 375 m, 500 m. The aforementioned thicknesses may in each case form lower or upper limits of a preferred range of thicknesses in all combinations, respective-ly. In particular, a range of 80 to 500 m is preferred. The paper materials are sometimes thicker than the plastic film materials.
[0383] Examples of metal foil materials are aluminum foil, stainless steel foil, copper foil.
[0384] These film materials preferably have the following thicknesses: 12 m, 15 m, 18 m, 20 m, 25 m, 30 m, 50 m, 70 m, 100 m, 200 m. The aforementioned thicknesses may in each case form lower or upper limits of a preferred range of thicknesses in all combinations, respectively. In particular, a range of 12 to 200 m is preferred. The metal foil materials are sometimes preferably thinner than the plastic film materials.
[0385] In example group 3, the food packaging 501 is configured so that a cutout 550 is formed and the food product 502 protrudes from the packaging through the cutout 550 (cf.
[0386]
[0387]
[0388] In the present case, it is advantageous to place the protruding edge section 509 against the outer circumferential surface of the food packaging 501 and/or to flange it, for example, using the method described in
[0389] In the example in
[0390] In the present example, the contour of the chocolate article essentially follows the contour given by the partial shells, also in the area of the cut-out. It is not necessarily the case that a cut-out is formed by the interaction of the individual partial shells 503, 504. Such a cut-out can also be provided in one of the partial shells. In one area of the first partial cutout 551 or the second partial cut-out 552, the respective partial shell 503, 504 does not have a flange, otherwise in the present example the first or second flange 507, 508 extends completely around the packaging. In order to better protect the food packaged in this way, it is advantageous to provide the packaging shown in
[0391] There are no limitations for the individual materials of the partial shell. However, the configuration with the cut-out can also be combined with all elements mentioned in reference to example group 1 or 2.
[0392] Example Group 4
[0393] A second aspect of the invention is described by means of
[0394] According to the second aspect of the invention, a window 660 made of a first material 615 different from a second material 616 forming at least one outer surface of the partial shell 603 is provided in the partial shell 603.
[0395] For the configuration of the partial shells or the packaging, the statements made for example groups 1 to 3 apply accordingly. Therefore, only the most important aspects will be summarized below. In the fourth example group, corresponding features from the first to third example groups are provided with the same reference signs, but with 600 numbers, wherein, for example, the first and second partial shell are provided with reference signs 603 and 604, flanges with reference signs 607, 608 and the protruding edge with reference signs 609.
[0396] A food product can be packaged in the food packaging. The food packaging 601 has a first partial shell 603 and a second partial shell 604. The first partial shell 603 has a first depression 605 and a first flange 607 delimiting the first depression 605. The second partial shell 604 has a second depression 606 and a second flange 608 delimiting the second depression 606. The flanges 607, 608 are in contact with each other when the partial shells 603, 604 are folded together and form a protruding edge section 609. The two flanges 607, 608 can, for example, be connected to each other so that the first partial shell 603 is coupled to the second partial shell 604 via these flanges 607, 608. Each partial shell 603, 604 is provided with a flange surrounding it completely, so that the respective depression 605, 606 is completely limited by said flange 607, 608.
[0397] Such a flange can also only partially limit the respective depression 605, 606 and thus only be formed at partial areas of the outer circumference of the respective partial shell 603, 604. The flanges are flat and a buckling line 610, 611 is provided between the respective flanges 607, 608 and the depression 605, 606. A proximal flange section 612 is connected via the buckling line 610, 611 to the respective depression 605, 606 and a distal flange section 613 delimits the respective partial shell 603, 604 at its outer circumference. From the first and the second depression 605, 606 a cavity 614 is formed in the packaging 501 in which the food product is received. The food product can be received in the cavity as shown in relation to example group 1 in
[0398] As in the examples from
[0399] In the present case, the protruding edge section 609 is not flanged and surrounds the food packaging in the form of a Saturn-like ring. However, flanging may be provided as an alternative.
[0400] Two partial shells are provided for the packaging shown in the example. The packaging may also consist of more than two partial shells. Each shell forms a uniform integral element.
[0401] Metal, paper and/or plastic, may be used as materials. The terms metal, paper or plastic refer to the corresponding surface layer, i.e., insofar as it is referred to different materials, these are at least different surface materials of the corresponding partial shells. A multilayer material, for ex-ample, a paper sheet laminated with plastic film can also be used. The partial shells have a differ-ent material even if they have different materials on their surface, i.e., for example, a segment of the partial shell may have a surface of paper and an inner surface of a plastic film laminated with the paper and the same multilayer material used for another segment, wherein in this case, the plastic film is provided on the outside and the paper on the inside. Paper may also be cardboard.
[0402] Examples of plastic materials are thermo-formable plastic film materials such as polyactides (PLA), polycarbonate (APEC), polypropylene (PP), polystyrene (PS), polyester. Polyester materials are in particular used for cost reasons, in order to produce a cost-efficient packaging. These film materials preferably have the following thicknesses: 80 m, 100 m, 120 m, 140 m, 150 m, 170 m, 200 m, 350 m, 375 m, 500 m, 520 m, 700 m. The aforementioned thicknesses may in each case form lower or upper limits of a preferred range of thicknesses in all combinations, respectively. In particular, a range of 80 to 375 m is preferred.
[0403] So far, packaging for food, as far as they were made of plastic, were made of conventional plastics, especially non-biodegradable thermoplastics such as polyactides (PLA), polycarbonate (APEC), polypropylene (PP), polystyrene (PS).
[0404] The recovery rate of such conventional plastic materials is often insufficient. In order to address this problem, new compostable materials with similar barrier properties can be used. Examples of such biodegradable plastic materials, the raw materials from which they are made, and their basic material are shown below:
[0405] Material: polyhydroxyalkanoate, such as polyhydroxybutylate (PHB), polyhydroxyvinylate (PHV); raw material: starch, sugar; basic material: starch, sugar.
[0406] Material: polylactide (PLA); raw material: corn starch; basic material: lactic acid.
[0407] Material: thermoplastic starch or starch blends; raw material: potato, wheat, corn; basic material: starch.
[0408] Material: cellophane; raw material: wood; basic material: cellulose.
[0409] Material: degradable polyester.
[0410] Materials are described as biodegradable if they are degraded by microorganisms or enzymes, e.g. in the soil. The degradation takes place essentially by oxidation and hydrolysis processes to the fission products water, carbon dioxide and biomass.
[0411] In addition to various plastics made from renewable raw materials (bioplastics), the above definition also includes petroleum-based materials such as polyvinyl alcohols, polycaprolactones or certain co-polyesters (e.g. PBAT: Ecoflex from BASF or Ecoworld from JinHui Zhaolong). However, not all bioplastics based on renewable raw materials are necessarily biodegradable (e.g. vulcanized rubber).
[0412] The term biodegradable is to be distinguished from polyolefin films sometimes used in the pack-aging industry (also compare PE) declared as oxo-biodegradable or oxo-degradable. Oxo-degradable additives are mostly metal ions (cobalt, manganese, iron, zinc) which accelerate oxidation and chain degradation in plastics, especially under heat, air and oxygen. The results of this chain degradation are very small, barely visible chain fragments that do not biodegrade (none of the additive manufacturers has so far been able to provide data), but move through our food chain.
[0413] In the narrower sense (especially in the field of biomedicine) biodegradable materials are materials that are degraded in the body by macrophages, enzymes or hydrolysis within days to a few years. These include inter alia biogenic polymers such as collagen, fibrin or hyaluronic acid, but also polylactic acid (polylactide), polyglycolide, and polycaprolactone.
[0414] All the aforementioned materials, which are described as biodegradable in the broadest sense, can be used. In particular, it is advantageous that these biodegradable materials are also bio-materials made from renewable raw materials.
[0415] Examples of paper materials are chromo board, fully bleached pulp, pulp paper, sugar cane paper, thermo-formable fiber material (active polyvalent packaging based on environmentally friendly fiber material with thermo-formable properties). In particular, thermoformable paper can be used. A thermo-formable paper material is a material that can be formed under the influence of heat in a forming device, e.g. between two mold halves, e.g. a punch pressed into a cavity, as is known for thermoplastics. Recently, such thermo-formable paper materials have been used in some special fields. In particular a paper material of the company Billerudkorsns with the name FIBREFORM, which was produced in 2016, was used as thermo-formable paper material. The thermo-formable paper material may contain hydrophobized cellulose.
[0416] These film materials preferably have the following thicknesses: 80 m, 100 m, 120 m, 140 m, 150 m, 170 m, 200 m, 350 m, 375 m, 500 m. The aforementioned thicknesses may in each case form lower or upper limits of a preferred range of thicknesses in all combinations, respectively. In particular, a range of 80 to 500 m is preferred. The paper materials are sometimes thicker than the plastic film materials.
[0417] Examples of metal foil materials are aluminum foil, stainless steel foil, copper foil.
[0418] These film materials preferably have the following thicknesses: 12 m, 15 m, 18 m, 20 m, 25 m, 30 m, 50 m, 70 m, 100 m, 200 m. The aforementioned thicknesses may in each case form lower or upper limits of a preferred range of thicknesses in all combinations, respectively. In particular, a range of 12 to 200 m is preferred. The metal foil materials are sometimes preferably thinner than the plastic film materials.
[0419]
[0420] In the partial shell 603, 604 a window 660 made of a first material 615 is provided, which is different from a second material 616, which forms at least one outer surface of the partial shell 603.
[0421] The window can also be produced in the way described for example group 2.
[0422] A material that is transparent is usually used as the window. However, this is not necessary for this invention. Any material can be used for the outer surface of the packaging and the surface of the window.
[0423] Contrary to the description for the second example group, the window can also be inserted into an already preformed partial shell during deep drawing in the forming device (cf.
[0424] Through this window-like design, it is possible to design different surface areas, so that an optically attractive food product is obtained.
[0425] It is advantageous that the window 660 is contained in the area of the respective depression 605 and does not protrude into the flange area 607, 608. As shown in
[0426] Example Group 5
[0427] With reference to
[0428] According to a first aspect of the invention, both partial shells 703, 703 are made of different materials.
[0429] For the design of the partial shells or the packaging, the above statements made for example groups 1 to 4 apply accordingly. Therefore, only the most important aspects will be summarized below. In the fourth example group, corresponding features from the first to third example groups are provided with the same reference signs, but with 700 numbers, wherein e.g. the first and second partial shell are provided with the reference signs 703 and 704, the flanges with reference signs 707, 708 and the protruding edge with reference sign 709.
[0430] A food product 702 may be packaged in food packaging, as shown in
[0431] As in the examples from
[0432] In the example in
[0433] In the exemplary packaging shown, two partial shells are provided. The packaging may also consist of more than two partial shells. Each shell forms a single integral element.
[0434] Insofar as in the following it is referred to different materials for the different partial shells, paper or plastic can be used. The term metal, paper or plastic refers to the corresponding surface layer, i.e. if different materials are used, these are at least different surface materials of the corresponding partial shells. A multilayer material can also be used, for example a paper sheet laminated with plastic film. The partial shells have a different material even if they have different materials on the surface.
[0435] Examples of plastic materials are thermo-formable plastic film materials such as polyactides (PLA), polycarbonate (APEC), polypropylene (PP), polystyrene (PS), polyester. Polyester materials are in particular used for cost reasons, in order to produce a cost-efficient packaging. These film materials preferably have the following thicknesses: 80 m, 100 m, 120 m, 140 m, 150 m, 170 m, 200 m, 350 m, 375 m, 500 m, 520 m, 700 m. The aforementioned thicknesses may in each case form lower or upper limits of a preferred range of thicknesses in all combinations, respective-ly. In particular, a range of 80 to 375 m is preferred.
[0436] So far, packaging for food, as far as they were made of plastic, were made of conventional plas-tics, especially non-biodegradable thermoplastics such as polyactides (PLA), polycarbonate (APEC), polypropylene (PP), polystyrene (PS).
[0437] The recovery rate of such conventional plastic materials is often insufficient. In order to address this problem, new compostable materials with similar barrier properties can be used. Examples of such biodegradable plastic materials, the raw materials from which they are made, and their basic material are shown below:
[0438] Material: polyhydroxyalkanoate, such as polyhydroxybutylate (PHB), polyhydroxyvinylate (PHV); raw material: starch, sugar; basic material: starch, sugar.
[0439] Material: polylactide (PLA); raw material: corn starch; basic material: lactic acid.
[0440] Material: thermoplastic starch or starch blends; raw material: potato, wheat, corn; basic material: starch.
[0441] Material: cellophane; raw material: wood; basic material: cellulose.
[0442] Material: degradable polyester.
[0443] Materials are described as biodegradable if they are degraded by microorganisms or enzymes, e.g. in the soil. The degradation takes place essentially by oxidation and hydrolysis processes to the fission products water, carbon dioxide and biomass.
[0444] In addition to various plastics made from renewable raw materials (bioplastics), the above definition also includes petroleum-based materials such as polyvinyl alcohols, polycaprolactones or certain co-polyesters (e.g. PBAT: Ecoflex from BASF or Ecoworld from JinHui Zhaolong). However, not all bioplastics based on renewable raw materials are necessarily biodegradable (e.g. vulcanized rubber).
[0445] The term biodegradable is to be distinguished from polyolefin films sometimes used in the pack-aging industry (also compare PE) declared as oxo-biodegradable or oxo-degradable. Oxo-degradable additives are mostly metal ions (cobalt, manganese, iron, zinc) which accelerate oxidation and chain degradation in plastics, especially under heat, air and oxygen. The results of this chain degradation are very small, barely visible chain fragments that do not biodegrade (none of the additive manufacturers has so far been able to provide data), but move through our food chain.
[0446] In the narrower sense (especially in the field of biomedicine) biodegradable materials are materials that are degraded in the body by macrophages, enzymes or hydrolysis within days to a few years. These include inter alia biogenic polymers such as collagen, fibrin or hyaluronic acid, but also polylactic acid (polylactide), polyglycolide, and polycaprolactone.
[0447] All the aforementioned materials, which are described as biodegradable in the broadest sense, can be used. In particular, it is advantageous that these biodegradable materials are also bio-materials made from renewable raw materials.
[0448] Examples of paper materials are chromo board, fully bleached pulp, pulp paper, sugar cane paper, thermo-formable fiber material (active polyvalent packaging based on environmentally friendly fiber material with thermo-formable properties). In particular, thermoformable paper can be used. A thermo-formable paper material is a material that can be formed under the influence of heat in a forming device, e.g. between two mold halves, e.g. a punch pressed into a cavity, as is known for thermoplastics. Recently, such thermo-formable paper materials have been used in some special fields. In particular a paper material of the company Billerudkorsns with the name FIBREFORM, which was produced in 2016, was used as thermo-formable paper material. The thermo-formable paper material may contain hydrophobized cellulose.
[0449] These film materials preferably have the following thicknesses: 80 m, 100 m, 120 m, 140 m, 150 m, 170 m, 200 m, 350 m, 375 m, 500 m. The aforementioned thicknesses may in each case form lower or upper limits of a preferred range of thicknesses in all combinations, respective-ly. In particular, a range of 80 to 500 m is preferred. The paper materials are sometimes thicker than the plastic film materials.
[0450] Examples of metal foil materials are aluminum foil, stainless steel foil, copper foil.
[0451] These film materials preferably have the following thicknesses: 12 m, 15 m, 18 m, 20 m, 25 m, 30 m, 50 m, 70 m, 100 m, 200 m. The aforementioned thicknesses may in each case form lower or upper limits of a preferred range of thicknesses in all combinations, respectively. In particular, a range of 12 to 200 m is preferred. The metal foil materials are sometimes preferably thinner than the plastic film materials.
[0452]
[0453] It was observed for the first time by the inventors that two partial shells made of different materials can be coupled together in such a way that they hold food products 702 in them.
[0454] As shown in
[0455] In addition to sealing and/or flanging and/or applying, embossing of the corresponding flange areas can lead to a secure connection of the partial shells 703, 704. With such embossing, a punch with a tooth-shaped geometry, for example, is pressed onto the adjacent flanges. As a result, the flange deforms three-dimensionally, resulting in a kind of interlocking of the flanges opposite each other and thus in a connection. Such embossing, flanging, sealing or applying can also be used as the only means or in combination to connect the partial shells.
[0456] It has been remarkably shown that two partial shells made of different materials can be coupled together via their flanges.
[0457]
[0458]
[0459]
[0460] Such partial shells need not be provided with a uniform surface without segments as shown in
[0461] The other example shown in
[0462] Example Group 6
[0463]
[0464] For the configuration of the partial shells or the packaging, the above statements made for example groups 1 to 5 apply accordingly. Therefore, only the most important aspects will be summarized below. In the fifth example group, corresponding features from the first to third example groups are provided with the same reference signs, but with 800 numbers, wherein, for example, the first and second partial shell are provided with reference signs 803 and 804 respectively, flanges with reference signs 807, 808 and the protruding edge with reference sign 809.
[0465] A food product 802 (cf.
[0466] In the present case, each partial shell 803, 804 is provided with a flange surrounding it in its entirety, so that the respective depression 805, 806 is completely delimited by said flange 807, 808. Such a flange can only partially delimit the respective depression 805, 806 and thus be formed only on partial sections of the outer circumference of the respective partial shell 803, 804. In the present case, the flanges are configured flat and between the respective flanges 807, 808 and the depression 805, 806 a buckling line 810, 81 1 is provided. A proximal flange section 812 (cf.
[0467] Just as in the examples from
[0468] In the example in
[0469] In the exemplary packaging shown, two partial shells are provided. The packaging may also consist of more than two partial shells. Each shell forms a single integral element.
[0470] Metal, paper or plastic may be used as materials. The terms metal, paper or plastic at least refer to the corresponding surface layer. It is also possible to use a multilayer material, for example a paper sheet laminated with plastic film. It can also be used only a single layer of a material and no composite material.
[0471] Examples of plastic materials are thermo-formable plastic film materials such as polyactides (PLA), polycarbonate (APEC), polypropylene (PP), polystyrene (PS), polyester. Polyester materials are in particular used for cost reasons, in order to produce a cost-efficient packaging. These film materials preferably have the following thicknesses: 80 m, 100 m, 120 m, 140 m, 150 m, 170 m, 200 m, 350 m, 375 m, 500 m, 520 m, 700 m. The aforementioned thicknesses may in each case form lower or upper limits of a preferred range of thicknesses in all combinations, respective-ly. In particular, a range of 80 to 375 m is preferred.
[0472] So far, packaging for food, as far as they were made of plastic, were made of conventional plastics, especially non-biodegradable thermoplastics such as polyactides (PLA), polycarbonate (APEC), polypropylene (PP), polystyrene (PS).
[0473] The recovery rate of such conventional plastic materials is often insufficient. In order to address this problem, new compostable materials with similar barrier properties can be used. Examples of such biodegradable plastic materials, the raw materials from which they are made, and their basic material are shown below:
[0474] Material: polyhydroxyalkanoate, such as polyhydroxybutylate (PHB), polyhydroxyvinylate (PHV); raw material: starch, sugar; basic material: starch, sugar.
[0475] Material: polylactide (PLA); raw material: corn starch; basic material: lactic acid.
[0476] Material: thermoplastic starch or starch blends; raw material: potato, wheat, corn; basic material: starch.
[0477] Material: cellophane; raw material: wood; basic material: cellulose.
[0478] Material: degradable polyester.
[0479] Materials are described as biodegradable if they are degraded by microorganisms or enzymes, e.g. in the soil. The degradation takes place essentially by oxidation and hydrolysis processes to the fission products water, carbon dioxide and biomass.
[0480] In addition to various plastics made from renewable raw materials (bioplastics), the above definition also includes petroleum-based materials such as polyvinyl alcohols, polycaprolactones or certain co-polyesters (e.g. PBAT: Ecoflex from BASF or Ecoworld from JinHui Zhaolong). However, not all bioplastics based on renewable raw materials are necessarily biodegradable (e.g. vulcanized rubber).
[0481] The term biodegradable is to be distinguished from polyolefin films sometimes used in the pack-aging industry (also compare PE) declared as oxo-biodegradable or oxo-degradable. Oxo-degradable additives are mostly metal ions (cobalt, manganese, iron, zinc) which accelerate oxidation and chain degradation in plastics, especially under heat, air and oxygen. The results of this chain degradation are very small, barely visible chain fragments that do not biodegrade (none of the additive manufacturers has so far been able to provide data), but move through our food chain.
[0482] In the narrower sense (especially in the field of biomedicine) biodegradable materials are materials that are degraded in the body by macrophages, enzymes or hydrolysis within days to a few years. These include inter alia biogenic polymers such as collagen, fibrin or hyaluronic acid, but also polylactic acid (polylactide), polyglycolide, and polycaprolactone.
[0483] All the aforementioned materials, which are described as biodegradable in the broadest sense, can be used. In particular, it is advantageous that these biodegradable materials are also bio-materials made from renewable raw materials.
[0484] Examples of paper materials are chromo board, fully bleached pulp, pulp paper, sugar cane paper, thermo-formable fiber material (active polyvalent packaging based on environmentally friendly fiber material with thermo-formable properties). In particular, thermoformable paper can be used. A thermo-formable paper material is a material that can be formed under the influence of heat in a forming device, e.g. between two mold halves, e.g. a punch pressed into a cavity, as is known for thermoplastics. Recently, such thermo-formable paper materials have been used in some special fields. In particular a paper material of the company Billerudkorsns with the name FIBREFORM, which was produced in 2016, was used as thermo-formable paper material. The thermo-formable paper material may contain hydrophobized cellulose.
[0485] These film materials preferably have the following thicknesses: 80 m, 100 m, 120 m, 140 m, 150 m, 170 m, 200 m, 350 m, 375 m, 500 m. The aforementioned thicknesses may in each case form lower or upper limits of a preferred range of thicknesses in all combinations, respective-ly. In particular, a range of 80 to 500 m is preferred. The paper materials are sometimes thicker than the plastic film materials.
[0486] Examples of metal foil materials are aluminum foil, stainless steel foil, copper foil.
[0487] These film materials preferably have the following thicknesses: 12 m, 15 m, 18 m, 20 m, 25 m, 30 m, 50 m, 70 m, 100 m, 200 m. The aforementioned thicknesses may in each case form lower or upper limits of a preferred range of thicknesses in all combinations, respectively. In particular, a range of 12 to 200 m is preferred. The metal foil materials are sometimes preferably thinner than the plastic film materials.
[0488]
[0489]
[0490] In the example group 6, the protruding edge section 809 is flanged, so that the distal edge section 863 is separated via a folding line 862 from a proximal edge section 812 (cf.
[0491] As can be seen in the examples in
[0492] Here,
[0493] The planar element 870 is formed by flanging. In particular the geometry of the folding line 862, irrespective of the geometry of the cavity 814 in the region of the separating plane T between the two partial shells 803, 804 can be selected on the basis of flanging. The flanged element can also be additionally sealed.
[0494] In the example shown in
[0495] In the cross-sectional view shown in
[0496] By the configuration of the packaging according to the example group 6, a striking packaging can be provided for the customer.
[0497] Example Group 7
[0498]
[0499] For the configuration of the partial shells or the packaging, the above statements made relating to example groups 1 to 6 apply accordingly. Therefore, only the most important aspects will be summarized below. In the sixth example group, corresponding characteristics from the first to third example groups are provided with the same reference signs, but with 900 numbers, wherein, for example, the first and second partial shell are provided with reference signs 903 and/or 904, flanges with reference signs 907, 908 and the protruding edge with reference sign 909.
[0500] A food product 902 (cf.
[0501] The food packaging 901 has a first partial shell 903 and a second partial shell 804. The first partial shell 903 has a first depression 905 and a first flange 907 delimiting the first depression 905. The second partial shell 904 has a second depression 906 and a second flange 908 delimiting the second depression 906. The flanges 907, 908 are in contact with each other when the partial shells 903, 904 are folded together and form a protruding edge section 909.
[0502] In the present case, each partial shell 903, 904 is provided with a flange surrounding it at its entire circumference, so that the respective depression 905, 906 is completely delimited by this flange 907, 908. Such a flange can also only partially limit the respective depression 905, 906 and thus only be formed in partial areas of the outer circumference of the respective partial shell 903, 904. The flanges are configured flat and a buckling line 910, 911 is provided between the respective flanges 907, 908 and the depression 905, 906. A proximal flange section 912 is connected via the buckling line 910, 711 with the respective depression 905, 906 and a distal flange section 913 delimits the respective partial shell 903, 904 at its outer circumference. From the first and second depression 905, 906 a cavity 914 is formed in the packaging 901, in which the food product 902 is received. The food product 902 can, as shown in relation to example group 1 in
[0503] Just as in the examples from
[0504] In the exemplary packaging shown, two partial shells are provided. The packaging may also consist of more than two partial shells. Each shell forms a single integral element.
[0505] For the materials of example group 7, the explanations made in relation to example groups 1 to 4 apply accordingly.
[0506] In the present case, at least one or also both and/or all partial shells are made of three different materials.
[0507] Metal, paper and/or plastic, may be used as materials. The terms metal, paper or plastic refer to the corresponding surface layer, i.e., insofar as it is referred to different materials, these are at least different surface materials of the corresponding partial shells. A multilayer material, for ex-ample, a paper sheet laminated with plastic film can also be used. The partial shells have a different material even if they have different materials on their surface, i.e., for example, a segment of the partial shell may have a surface of paper and an inner surface of a plastic film laminated with the paper and the same multilayer material used for another segment, wherein in this case, the plastic film is provided on the outside and the paper on the inside. Paper may also be cardboard.
[0508] Examples of plastic materials are thermo-formable plastic film materials such as polyactides (PLA), polycarbonate (APEC), polypropylene (PP), polystyrene (PS), polyester. Polyester materials are in particular used for cost reasons, in order to produce a cost-efficient packaging. These film materials preferably have the following thicknesses: 80 m, 100 m, 120 m, 140 m, 150 m, 170 m, 200 m, 350 m, 375 m, 500 m, 520 m, 700 m. The aforementioned thicknesses may in each case form lower or upper limits of a preferred range of thicknesses in all combinations, respectively. In particular, a range of 80 to 375 m is preferred.
[0509] So far, packaging for food, as far as they were made of plastic, were made of conventional plastics, especially non-biodegradable thermoplastics such as polyactides (PLA), polycarbonate (APEC), polypropylene (PP), polystyrene (PS).
[0510] The recovery rate of such conventional plastic materials is often insufficient. In order to address this problem, new compostable materials with similar barrier properties can be used. Examples of such biodegradable plastic materials, the raw materials from which they are made, and their basic material are shown below:
[0511] Material: polyhydroxyalkanoate, such as polyhydroxybutylate (PHB), polyhydroxyvinylate (PHV); raw material: starch, sugar; basic material: starch, sugar.
[0512] Material: polylactide (PLA); raw material: corn starch; basic material: lactic acid.
[0513] Material: thermoplastic starch or starch blends; raw material: potato, wheat, corn; basic material: starch.
[0514] Material: cellophane; raw material: wood; basic material: cellulose.
[0515] Material: degradable polyester.
[0516] Materials are described as biodegradable if they are degraded by microorganisms or enzymes, e.g. in the soil. The degradation takes place essentially by oxidation and hydrolysis processes to the fission products water, carbon dioxide and biomass.
[0517] In addition to various plastics made from renewable raw materials (bioplastics), the above definition also includes petroleum-based materials such as polyvinyl alcohols, polycaprolactones or certain co-polyesters (e.g. PBAT: Ecoflex from BASF or Ecoworld from JinHui Zhaolong). However, not all bioplastics based on renewable raw materials are necessarily biodegradable (e.g. vulcanized rubber).
[0518] The term biodegradable is to be distinguished from polyolefin films sometimes used in the pack-aging industry (also compare PE) declared as oxo-biodegradable or oxo-degradable. Oxo-degradable additives are mostly metal ions (cobalt, manganese, iron, zinc) which accelerate oxidation and chain degradation in plastics, especially under heat, air and oxygen. The results of this chain degradation are very small, barely visible chain fragments that do not biodegrade (none of the additive manufacturers has so far been able to provide data), but move through our food chain.
[0519] In the narrower sense (especially in the field of biomedicine) biodegradable materials are materials that are degraded in the body by macrophages, enzymes or hydrolysis within days to a few years. These include inter alia biogenic polymers such as collagen, fibrin or hyaluronic acid, but also polylactic acid (polylactide), polyglycolide, and polycaprolactone.
[0520] All the aforementioned materials, which are described as biodegradable in the broadest sense, can be used. In particular, it is advantageous that these biodegradable materials are also bio-materials made from renewable raw materials.
[0521] Examples of paper materials are chromo board, fully bleached pulp, pulp paper, sugar cane paper, thermo-formable fiber material (active polyvalent packaging based on environmentally friendly fiber material with thermo-formable properties). In particular, thermoformable paper can be used. A thermo-formable paper material is a material that can be formed under the influence of heat in a forming device, e.g. between two mold halves, e.g. a punch pressed into a cavity, as is known for thermoplastics. Recently, such thermo-formable paper materials have been used in some special fields. In particular a paper material of the company Billerudkorsns with the name FIBREFORM, which was produced in 2016, was used as thermo-formable paper material. The thermo-formable paper material may contain hydrophobized cellulose.
[0522] These film materials preferably have the following thicknesses: 80 m, 100 m, 120 m, 140 m, 150 m, 170 m, 200 m, 350 m, 375 m, 500 m. The aforementioned thicknesses may in each case form lower or upper limits of a preferred range of thicknesses in all combinations, respective-ly. In particular, a range of 80 to 500 m is preferred. The paper materials are sometimes thicker than the plastic film materials.
[0523] Examples of metal foil materials are aluminum foil, stainless steel foil, copper foil.
[0524] These film materials preferably have the following thicknesses: 12 m, 15 m, 18 m, 20 m, 25 m, 30 m, 50 m, 70 m, 100 m, 200 m. The aforementioned thicknesses may in each case form lower or upper limits of a preferred range of thicknesses in all combinations, respectively. In particular, a range of 12 to 200 m is preferred. The metal foil materials are sometimes preferably thinner than the plastic film materials.
[0525] Different multilayer materials may also be used. Insofar as the invention refers to different materials, at least surface regions/segments made of different materials should be provided.
[0526]
[0527] The example from
[0528] Thus, in each partial shell 903, 904 three segments of different materials are provided. For example, the first material 915 can be paper, the second material 916 a plastic material and the third material a metal foil.
[0529] The joint lines 980, 981 between the different materials are not limited in their course. The joint line with the reference sign 980 denotes the joint line between the third material 917 and another material present in the first and second materials 915, 916, the joint line with the reference sign 981 denotes the joint line between the first material 915 and another material present in the second and third materials 916, 917.
[0530] For example, as shown in
[0531]
[0532] In the examples from
[0533] In the example in
[0534] In the cross-sectional views in
[0535]
[0536] By the configuration of three different surfaces an interesting feel can be provided.
[0537] Further Aspects
[0538] The aspects described for example groups 1 to 7 can be combined with each other in an informal and arbitrary way and can also form an invention for themselves.
[0539] Although the individual example groups are also covered by the seven groups of claims, all the features mentioned in the respective dependent claims of each group may also be combined with the features from the other groups.
[0540] By combining the invention presented in the example groups, a very interesting packaging can be produced for the user.
[0541] For all example groups, it is advantageous that the food fills the cavity completely and thus the surface of the food is contour-forming, in particular lying against the inner surface of the cavity over the entire surface area. The flanges formed with the partial shells can be flanged and/or sealed and/or embossed and/or applied in a later step.
[0542] With regard to the production process, the methods described in
[0543] In particular, the individual partial shells are produced by a kind of deep drawing of the different materials.
REFERENCE SIGN LIST
[0544] 1 film web [0545] 2 feeding device [0546] 3 forming device [0547] 4 heating device [0548] 5 control device [0549] 6 upper mold half [0550] 7 lower mold half [0551] 8 forming punch [0552] 9 forming cavity [0553] 10 depression [0554] 11 cutting device [0555] 12 heating plate [0556] 13, 13 partial shell [0557] 14, 14 flange [0558] 15 protruding edge section [0559] 16 cavity [0560] 100 food product [0561] 110 depression [0562] 111 proximal edge section [0563] 112 distal edge section [0564] 115 protruding edge section [0565] 113, 113 partial shell [0566] 114, 114 flange [0567] 116 folding line [0568] 124 seal [0569] 201 hollow-shaped chocolate article [0570] 203, 203 upper and lower partial shell [0571] 205 protruding edge section [0572] 208 lower mold half [0573] 209 lower mold [0574] 210 support area [0575] 211 proximal edge section [0576] 212 distal edge section [0577] 213 upper mold half [0578] 214 upper mold [0579] 215 fixing surface [0580] 216 buckling element [0581] 217 rounded surface [0582] 218 second upper mold half [0583] 219 forming punch [0584] 220 inclined folding surface area [0585] 221 fixing surface [0586] 222 molding [0587] 301 food packaging [0588] 302 food product [0589] 303 first partial shell [0590] 304 second partial shell [0591] 305 first depression [0592] 306 second depression [0593] 307 first flange [0594] 308 second flange [0595] 309 protruding edge section [0596] 310, 311 buckling line (also folding line; German: Knicklinie) [0597] 312 proximal flange section [0598] 313 distal flange section [0599] 314 cavity [0600] 315 first material [0601] 316 second material [0602] 317 third material [0603] 318 first area [0604] 319 second area [0605] 320 joint line [0606] 321 first joint line [0607] 322 second joint line [0608] 323 third joint line [0609] 401 food packaging [0610] 402 food product [0611] 403 first partial shell [0612] 404 second partial shell [0613] 407 first flange [0614] 408 second flange [0615] 409 protruding edge [0616] 410, 411 buckling line (also folding line; German: Knicklinie) [0617] 412 proximal flange section [0618] 413 distal flange section [0619] 414 cavity [0620] 415 first material [0621] 416 second material [0622] 418 first area [0623] 419 second area [0624] 420 joint line [0625] 421 first joint line [0626] 422 second joint line [0627] 423 third joint line [0628] 430 material sheet [0629] 431 material sheet [0630] 432 material sheet [0631] 433 material sheet [0632] 441 first segment [0633] 442 second segment [0634] 443 first material portion [0635] 444 second material portion [0636] 445 surface layer [0637] 446 window opening [0638] 447 further layer [0639] 501 food packaging [0640] 502 food product [0641] 503 first partial shell [0642] 504 second partial shell [0643] 505 first depression [0644] 506 second depression [0645] 507 first flange [0646] 508 second flange [0647] 509 protruding edge section [0648] 510, 511 buckling line (also folding line; German: Knicklinie) [0649] 512 proximal edge section [0650] 513 distal edge section [0651] 514 cavity [0652] 550 cut-out [0653] 551 first partial cut-out [0654] 552 second partial cut-out [0655] 601 food packaging [0656] 602 food product [0657] 603 first partial shell [0658] 604 second partial shell [0659] 605 first depression [0660] 606 second depression [0661] 607 first flange [0662] 608 second flange [0663] 609 protruding edge section [0664] 610, 611 buckling line (also folding line; German: Knicklinie) [0665] 614 cavity [0666] 615 first material [0667] 616 second material [0668] 650 cut-out [0669] 660 window [0670] 701 food packaging [0671] 702 food product [0672] 703 first partial shell [0673] 704 second partial shell [0674] 705 first depression [0675] 706 second depression [0676] 707 first flange [0677] 708 second flange [0678] 709 protruding edge section [0679] 710, 711 buckling line (also folding line; German: Knicklinie) [0680] 712 proximal flange section [0681] 713 distal flange section [0682] 714 cavity [0683] 715 first material [0684] 716 second material [0685] 762 folding line [0686] 763 proximal edge section [0687] 764 distal edge section [0688] 801 food packaging [0689] 802 food product [0690] 803 first partial shell [0691] 804 second partial shell [0692] 805 first depression [0693] 806 second depression [0694] 807 first flange [0695] 808 second flange [0696] 809 protruding edge section [0697] 810, 811 buckling line (also folding line; German: Knicklinie) [0698] 812 proximal flange section [0699] 813 distal flange section [0700] 814 cavity [0701] 862 folding line [0702] 863 proximal edge section [0703] 864 distal edge section [0704] 901 food packaging [0705] 902 food product [0706] 903 first partial shell [0707] 904 second partial shell [0708] 905 first depression [0709] 906 second depression [0710] 907 first flange [0711] 908 second flange [0712] 909 protruding edge section [0713] 910, 911 buckling line (also folding line; German: Knicklinie) [0714] 912 proximal flange section [0715] 913 distal flange section [0716] 914 cavity [0717] 915 first material [0718] 916 second material [0719] 917 third material [0720] 980/981 joint line [0721] 982 impact point [0722] T separating plane