DISPENSER FOR DISCHARGING LIQUIDS, AND OPERATING METHOD THEREFOR

Abstract

Dispenser with a reservoir for storing liquid, and a discharge opening through which the liquid can be dispensed. The dispenser includes a metering device for discharging a defined liquid quantity upon actuation of the dispenser. The metering device at the entry side is connected to the reservoir and at the exit side is connected to the discharge opening. The metering device includes a pre-metering chamber which via an infeed duct is connected to the reservoir, and a main metering chamber which via an intermediate duct is connected to the pre-metering chamber, and via a discharge duct is connected to the discharge opening. The pre-metering chamber and the main metering chamber each have one repositionable wall, the respective chamber volume being variable by repositioning the wall. The walls are operatively coupled such that a volumetric enlargement of the pre-metering chamber causes a volumetric reduction of the main metering chamber.

Claims

1. Dispenser for discharging liquids, having the following features: a. the dispenser includes a liquid reservoir for storing the liquid prior to discharging; and b. the dispenser includes a discharge opening through which the liquid can be dispensed into an environment; c. the dispenser includes a metering device for discharging a defined liquid quantity as a reaction to an actuation of the dispenser, wherein the metering device at the entry side is connected to the liquid reservoir and at the exit side is connected to the discharge opening. d. the metering device includes a pre-metering chamber which by way of an infeed duct is connected to the liquid reservoir; and e. the metering device includes a main metering chamber which by way of an intermediate duct is connected to the pre-metering chamber and by way of a discharge duct is connected to the discharge opening; and f. the pre-metering chamber and the main metering chamber have in each case one repositionable wall, the respective chamber volume being variable by the repositioning of said wall; and g. the repositionable walls of the pre-metering chamber and of the main metering chamber are operatively coupled in such a manner that a volumetric enlargement of the pre-metering chamber causes a volumetric reduction of the main metering chamber.

2. Dispenser for discharging liquids according to claim 1, having the following additional feature: a. a spring device is provided by way of which the operatively coupled walls of the pre-metering chamber and of the main metering chamber are permanently impinged with a force in the effective direction of a volumetric reduction of the pre-metering chamber and a volumetric enlargement of the main metering chamber.

3. Dispenser for discharging liquids according to claim 1, having the following additional feature: a. an intermediate valve which in the closed state prevents and in the opened state enables the inflow of liquid from the pre-metering chamber into the main metering chamber is provided in the intermediate duct.

4. Dispenser for discharging liquids according to claim 1, having the following additional feature: a. an infeed valve which in the closed state prevents and in the opened state enables the inflow of liquid from the liquid reservoir into the pre-metering chamber is provided in the infeed duct.

5. Dispenser for discharging liquids according to claim 3, having the following additional feature: a. an actuation handle which for controlling the infeed valve and/or the intermediate valve is operatively connected to at least one of said valves is provided.

6. Dispenser for discharging liquids according to claim 5, having the following additional feature: a. the actuation handle acts mechanically on the infeed valve or the intermediate valve respectively, so that the control of the respective valve is enabled irrespectively of a liquid pressure prevailing in the dispenser.

7. Dispenser for discharging liquids according to claim 5, having the following additional features: a. a common actuation handle which for controlling the infeed valve and the intermediate valve is operatively connected to both valves is provided; and b. the operative connections between the common actuation handle, on the one hand, and the infeed valve and the intermediate valve, on the other hand, are specified in such a manner that the intermediate valve is closed and the infeed valve is opened by actuating the common actuation handle.

8. Dispenser for discharging liquids according to claim 7, having the following additional feature: a. the operative connections between the common actuation handle, on the one hand, and the infeed valve and the intermediate valve, on the other hand, are specified in such a manner that the intermediate valve is initially closed by actuating the common actuation handle, and the infeed valve is opened by the subsequent, continuing, actuation of the common actuation handle.

9. Dispenser for discharging liquids according to claim 8, having the following additional features: a. the intermediate valve has a valve seat and a valve body that is movable in relation thereto, wherein for controlling said valve body by means of the common actuation handle a first control portion which is fixedly connected to the common actuation handle and which when actuating the actuation handle presses the valve body against the valve seat is provided; and b. a second control portion for actuating the infeed valve is provided, wherein said second control portion is disposed so as to be locationally fixed in relation to the valve seat of the intermediate valve such that, after the closing of the intermediate valve, the second control portion for opening the infeed valve is repositionable by way of the common actuation handle.

10. Dispenser for discharging liquids according to claim 1, having the following additional feature: a. an outlet valve which by positive pressure in the main metering chamber can be kept in a closed state is provided between the main metering chamber and the discharge opening; and b. the outlet valve can be forcibly opened by actuating the dispenser; In particular having at least one of the following additional features: c. the outlet valve has a valve body which in the closed state bears on a valve seat and by repositioning an actuation handle is mechanically pushed away from the valve seat; and/or d. the outlet valve and the intermediate valve have a common valve body which is movable between two terminal positions, wherein each of the terminal positions is assigned one valve seat.

11. Dispenser for discharging liquids according to claim 1, having the following additional feature: a. the repositionable walls of the pre-metering chamber and of the main metering chamber are configured as displaceable walls which are mutually locationally fixed and, on account thereof, form a common wall unit.

12. Dispenser for discharging liquids according to claim 11, having the following additional feature: a. the repositionable walls of the pre-metering chamber and of the main metering chamber are of identical size such that a volumetric reduction of the pre-metering chamber by repositioning the wall unit to the same extent causes a volumetric enlargement of the main metering chamber.

13. Dispenser for discharging liquids according to claim 11, having the following additional feature: a. the repositionable wall of the pre-metering chamber is smaller than the repositionable wall of the main metering chamber such that a volumetric reduction of the pre-metering chamber by repositioning the wall unit causes to a greater extent a volumetric enlargement of the main metering chamber; or b. the repositionable wall of the pre-metering chamber is larger than the repositionable wall of the main metering chamber such that a volumetric reduction of the pre-metering chamber by repositioning the wall unit causes to a lesser extent a volumetric enlargement of the main metering chamber.

14. Dispenser for discharging liquids according to claim 1, having one of the following additional features: a. the dispenser as a liquid reservoir includes a pressure reservoir which is configured for storing liquids at a positive pressure; or b. the dispenser includes a pressure-impingement device by means of which liquid from the liquid reservoir for the purpose of feeding into the pre-metering chamber is capable of being impinged with pressure.

15. Dispenser for discharging liquids according to claim 1, having the following additional features: a. the dispenser includes a storage unit which comprises the liquid reservoir; and b. the dispenser includes a discharge head which by means of a fastening device is fastened to the storage unit and which comprises the pre-metering chamber, the main metering chamber, and the discharge opening.

16. Dispenser for discharging liquids according to claim 15, having the following additional features: a. the discharge head has an adapter unit and a discharge unit; and b. the adapter unit the fastening device for fastening to the storage unit; and, c. The discharge unit has the discharge opening; and d. The adapter unit and the discharge unit are connected to one another in particular by a force-fitting plug connection.

17. Dispenser for discharging liquids according to claim 15, having the following additional features: a. the pre-metering chamber and/or the main metering chamber are delimited by two common chamber components which are connected to one another in an axial direction; preferably having at least one of the following additional features: b. the chamber components each comprise one cylindrical external portion, wherein the two external portions are push-fitted into one another in an overlapping manner; and/or c. at least one of the chamber components comprises a cylindrical external portion, wherein the latter by a basic housing of the discharge head is surrounded in such a manner that a widening of the external portion is delimited so as to counteract any separation of the chamber components.

18. Dispenser for discharging liquids according to claim 1, having the following additional features: a. the discharge head includes a basic housing which by way of the fastening device is connected in a locationally fixed manner to the liquid reservoir; and b. the discharge head includes an actuation unit which is movable in a linear manner in relation to the basic housing and which comprises the actuation handle; and c. the discharge head includes a chamber unit which is movable in a linear manner in relation to the basic housing and the actuation unit and which forms the external wall of the pre-metering chamber and/or of the main metering chamber.

19. Dispenser for discharging liquids according to claim 1, having the following additional feature: a. a discharge valve which opens as a function of the pressure of the liquid flowing in from the main metering chamber is provided in the discharge duct.

20. Dispenser for discharging liquids according to claim 1, having at least one of the following additional features: a. the liquid reservoir is filled with a liquid which is one of the following liquids: a foodstuff liquids such as edible oils, mayonnaise or ketchup, technical liquids such as paints or lubricants, pharmaceutical liquid, or cosmetic liquid; and/or, b. the liquid reservoir has a volume of up to 1000 ml, preferably of up to 500 ml, particularly preferably of up to 250 ml; and/or c. a discharge volume of the metering device which is determined by the repositioning capability of the repositionable wall of the main metering chamber is between 0.01 ml and 5 ml, in particular between 1 ml and 2 ml; and/or d. the intermediate valve comprises a valve body which is movable in a valve chamber wherein the valve seat is provided on the entry side in the valve chamber, and wherein the valve chamber is reducible in size by means of the actuation handle; and/or e. the repositionable walls, in particular as part of the wall unit, are repositionable in the movement direction of the actuation handle.

21. Operating method for a dispenser for discharging liquids according to claim 1, said operating method comprising the following steps: a. the pre-metering chamber by way of the infeed duct is filled with pressurized liquid from the liquid reservoir, wherein said pre-metering chamber on account of a pressure-related repositioning of the repositionable wall of the pre-metering chamber assumes the maximum volume of said pre-metering chamber, and the main metering chamber, on account of the repositioning of the repositionable wall caused thereby, assumes the minimum volume of said main metering chamber; and b. the liquid from the pre-metering chamber while repositioning the repositionable wall is conveyed through the intermediate duct into the main metering chamber until the main metering chamber assumes the maximum volume thereof and the pre-metering chamber assumes the minimum volume thereof; and c. in the course of a renewed filling of the pre-metering chamber by way of the infeed duct with pressurized liquid from the liquid reservoir, the repositionable walls of the pre-metering chamber and of the main metering chamber are repositioned yet again such that the volume of the main metering chamber is reduced and the liquid from the main metering chamber is discharged through the discharge opening.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0073] Further advantages and aspects of the invention are derived from the claims and from the description hereunder of preferred exemplary embodiments of the invention which are explained hereunder by means of the figures in which:

[0074] FIG. 1 shows a dispenser according to the invention in an overall illustration in a sectional view

[0075] FIGS. 2A to 2H show a part-region of the dispenser comprising the upper part of the storage unit thereof as well as the discharge head thereof, wherein various stages in the putting into operation of the dispenser are highlighted.

[0076] FIGS. 3A and 3B highlight the functioning of the dispenser after being put into operation

[0077] FIG. 4 shows an alternative design of the discharge head.

[0078] FIGS. 5A and 5B show a further potential design of the discharge head and the usability of the discharge unit of the latter without an adapter unit.

[0079] FIG. 6 shows a further alternative design of the discharge head.

[0080] FIG. 7 shows a further alternative design of the discharge head, which differs from the design of FIG. 6 by way of a positively controlled outlet valve.

DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS

[0081] FIG. 1 shows a liquid dispenser 10 in a sectional overall illustration.

[0082] The liquid dispenser 10 includes a storage unit 11 which comprises a liquid reservoir 12 having a discharge valve assembly 13. A discharge head 14 is placed on the storage unit 11 and by means of a fastening device 50 is connected in a latching manner to the storage unit 11. Said discharge head 14 in turn includes an adapter unit 16 and a discharge unit 18. A discharge opening 38 is provided on this discharge unit 18.

[0083] The discharge head 14 contains the predominant numbers of components of a metering device 20. Said metering device 20 includes a pre-metering chamber 26, which in the state of FIG. 1 is reduced to the maximum, and a main metering chamber 32. The pre-metering chamber 26 and the main metering chamber 32 are provided in a chamber unit 74 which inter alia makes available an external wall 56 and an end wall 58 as external walls of the chamber unit 74. The pre-metering chamber 26 and the main metering chamber 32 are mutually separated by a wall unit 48 which in relation to the external wall 56 and to the end wall 58 in the vertical direction is repositionable in the manner of a piston and herein permits an enlargement of the pre-metering chamber 26 while reducing in size the main metering chamber 32, as well as a reduction in size of the pre-metering chamber 26 while enlarging the main metering chamber 32. Said wall unit 48 represents a repositionable wall 32A on the main metering chamber 32 and a repositionable wall 26A on the pre-metering chamber 26. The wall unit 48 by way of a spring device 40 which is presently designed in the form of a coil compression spring is impinged with a force in such a manner that said wall unit 48 acts downward and thus in the direction of a volumetric reduction of the pre-metering chamber 26.

[0084] The pre-metering chamber 26 is connected to the liquid reservoir 12 by an infeed duct 22 which partially extends within the storage unit 11 and is partially formed by a hollow control portion 46 of the chamber unit 74. An infeed valve 24 which is part of the valve assembly 13 of the storage unit 11 is provided within the said infeed duct 22. The pre-metering chamber 26 and the main metering chamber 32 are connected to one another by an intermediate duct 28, wherein a valve, specifically the intermediate valve 30, is also provided in this intermediate duct 28.

[0085] Liquid from the main metering chamber 32 can flow into a discharge duct 34, the discharge opening 38 being provided at the end of said discharge duct 34. A discharge valve 36 in the discharge duct 34 as a function of pressure is opened in the case of a sufficient pressure of the liquid in the discharge duct 34 and in the main metering chamber 32.

[0086] The chamber unit 74 already mentioned is movable in a movement direction 2 in relation to the liquid reservoir 12 and to a basic housing 70 of the discharge head, said basic housing 70 by way of the fastening device 50 being coupled in a latching manner to the storage unit 11. An actuation unit 72 is also movable in the movement direction 2 in relation to the basic housing 70 and to the chamber unit 74, said actuation unit 72 comprising, on the one hand, the discharge unit 18 together with the discharge duct 34 and the discharge opening 38, and however additionally comprising a first control portion 44 which extends into the chamber unit 74 and up to the intermediate valve 30 and on the external side in the region of a sliding seal 45 is sealed in relation to the chamber unit 74. An actuation handle 42 in the form of a compression face is provided on the upper side of the discharge head 14.

[0087] Since a high pressure is built up in the chamber unit 74 in the subsequently described operation, the chamber unit 74 is secured in relation to the end wall 88 under the effect of pressure being separated from the cylindrical external wall 56. The safeguard is achieved in that the chamber unit 74 extends into the internal region 54 of a metallic cover 52 of the storage unit 11. The wall 62 of the cover 52 that surrounds said region 54, by way of the wall of the basic housing 70 that serves as a securing element, indirectly prevents a radial widening of the external wall 56 that would be required for a separation from the end wall 58.

[0088] Proceeding from the dispenser 10 in the supplied state of FIG. 1, the putting into operation will be explained by means of FIGS. 2A to 2I.

[0089] FIG. 2A shows the state corresponding to FIG. 1. The actuation handle 42 is illustrated in an upper terminal position which simultaneously represents the initial position. The intermediate valve 30 is opened, since a spherical valve body 30B can be freely released from the valve seat 30A, and the main metering chamber 32 is thus connected to the pre-metering chamber 26. The infeed valve 24, under the compression of a valve spring of the storage unit 11, is closed. The pre-metering chamber 26 in this state has the minimum volume thereof. The main metering chamber 32 has the maximum volume thereof.

[0090] Proceeding from said initial position, the actuation handle 42 conjointly with the entire actuation unit 72 is depressed in the movement direction 2, on account of which a downward repositioning of the first control portion 44 to the same extent arises. FIG. 2B shows an intermediate state in which the actuation unit 72 is repositioned downward so far that a lower end side of the first control portion 44 has reached the spherical valve body 30B of the intermediate valve 30 and pushes said valve body 30B against a corresponding valve seat 30A of the chamber unit 74. The intermediate valve 30 is now closed.

[0091] The continued depressing of the actuation unit 72 in the manner highlighted by FIG. 2C leads to the chamber unit 74 conjointly with the actuation unit 72 now being depressed as an entity by way of a force flux that runs through the valve body 30B. The second control portion 46 which acts on the infeed valve 24 and opens said valve counter to the force of the valve spring therein is also affected thereby. Liquid from the liquid reservoir 12, configured as a pressure reservoir, can now flow along the line (illustrated in a dotted manner in FIG. 2C) into the pre-metering chamber 26. An inflow into the main metering chamber 32 is not possible by virtue of the closed intermediate valve 30.

[0092] As is highlighted in FIG. 2D, the inflow of liquid into the pre-metering chamber 26 leads to the enlargement of the latter in that the wall unit 48 is repositioned upward counter to the force of the spring device 40. The main metering chamber 32 is simultaneously reduced in size to the same extent, such that the air located therein in the delivery state is compressed and, in the case of sufficient pressure, is squeezed out of the dispenser 10 through the discharge duct 34.

[0093] FIG. 2E shows the state in the case of a pre-metering chamber 26 enlarged to the maximum, and a main metering chamber 32 reduced in size to the maximum on account thereof. The inflow of liquid from the liquid reservoir 12 is terminated in this state.

[0094] When the actuation handle 42 is now released, this leads to the infeed valve 24 being initially closed, according to the illustration of FIG. 2F, and the intermediate valve 30 being subsequently opened, according to FIG. 2G, since said intermediate valve 30 is no longer forced into the closed position thereof by the first control portion 44. Liquid can now flow along the path, illustrated in a dotted manner in FIG. 2G, from the pre-metering chamber 26 into the main metering chamber 32, this being performed under the effect of the spring device 40 which pushes the wall unit 48 downward.

[0095] Since the main metering chamber was still filled with air when the dispenser 10 was being put into operation, said air has first to be displaced prior to any actual discharge. No air escapes in the recirculation between the pre-metering chamber 26 and the main metering chamber 32, illustrated in FIGS. 2G and 2H, since the total volume of the pre-metering chamber 26 and the main metering chamber 32 is substantially unchanged in this phase. It is only when the sequence mentioned is carried out repeatedly, so as to proceed from the state of FIG. 2H, that air is conveyed to the outside through the discharge opening 38 in the phases of the enlargement of the pre-metering chamber 26 and of the reduction in size of the main metering chamber 32, until the main metering chamber 32 is ultimately completely filled with liquid and the dispenser is capable of being used according the intended use.

[0096] FIG. 3A shows said state of the operationally ready dispenser 10 having a main metering chamber 32 that is completely filled with liquid. In operation, the movement sequence of the functional groups of the dispenser 10 described corresponds to that of the putting into operation according to FIGS. 2A to 2H.

[0097] When the actuation handle 42, proceeding from the non-actuated operationally ready state of FIG. 3A, is depressed this in the manner highlighted by FIG. 3B leads to the intermediate valve 30 being closed according to FIG. 2D, and the infeed valve 24 being opened, this in turn effecting an inflow of liquid from the liquid reservoir 12 into the pre-metering chamber 26. On account thereof, an upward repositioning of the wall unit 48 is caused, wherein said wall repositioning in turn causes a volumetric reduction of the main metering chamber 32 and the discharge of liquid through the discharge duct 34 and the discharge opening 38.

[0098] As soon as the actuation handle 42 is released again after the discharge has been performed, the spring device 40 pushes the wall unit 48 downward again and thus displaces the liquid from the pre-metering chamber 26 into the main metering chamber 32 such that liquid can again be discharged by way of the subsequent next actuation.

[0099] FIG. 4 shows a slightly modified alternative design. In as far as not explicitly illustrated in a different manner, the components in terms of function are identical to those of the design of FIGS. 2A to 3B. The wall unit 48 and a chamber unit 74 in the case of this alternative design are designed so as to be somewhat different such that the repositionable wall 26A, generating pressure with a view to the movement direction 2, of the pre-metering chamber 26 is smaller than the repositionable wall 32A, generating pressure with a view to the movement direction 2, of the main metering chamber 32. It is effected on account thereof that the volumetric enlargement of the main metering chamber 32 when recirculating liquid from the pre-metering chamber 26 into the main metering chamber 32 is larger than the volumetric reduction of the pre-metering chamber 26. This effects that liquid from the discharge duct 34 is suctioned back into the main metering chamber 32 during the recirculation, the risk of contamination of the liquid thus being reduced. In order for such a return suction to be facilitated, the design embodiment according to FIG. 4 does not have a discharge valve 36.

[0100] In the case of the design embodiment according to FIG. 5A the discharge unit 18 is designed differently than in the case of the preceding embodiments, since the discharge unit 18 here forms a nasal applicator. In the case of the design according to FIG. 5A it is moreover provided that the connecting dimension of the discharge unit 18 on the first control portion 44 is identical to the connecting dimension of the second control portion 46 and of the storage unit 11. The effect is that the adapter unit 16 can be omitted in a case-to-case manner. The discharge unit 18 designed with the nose applicator can also be coupled directly to the storage unit 11, as is highlighted in FIG. 5B.

[0101] With the exception of the aspects mentioned, the design embodiment of FIGS. 5A and 5B in terms of construction is identical to that of FIGS. 2A to 3B.

[0102] The design according to FIG. 6 in normal operation operates in a manner corresponding to that of the preceding designs and is optimized in particular with a view to a facilitated ease of production. The substantial point of differentiation is the construction of the chamber unit 74 having two chamber components 57, 59 which both are in each case designed in a cup-type manner and in the region of cylindrical external walls are push-fitted in one another. A form-fitting latching connection is achieved in the overlapping region, wherein the latching cams have a shaping which is counter to a non-destructive axial separation of the chamber components 57, 59. A widening of the outer chamber component 57 and a resulting separation of the chamber components is prevented in that the basic unit 72 on the internal side prevents sufficient widening of the chamber component 57.

[0103] The design according to FIG. 7 in terms of function is largely identical to that of FIG. 6. Deviating from that design, the dispenser according to FIG. 7 however includes an outlet valve 31 which is provided for forcible openings and which is kept closed by positive pressure and the main chamber 32.

[0104] Said outlet valve 31 permits liquid to be stored under positive pressure in the main chamber 32 prior to being discharged. This is relevant, for example, in the case of liquid which according to the intended use is to form a foam when the pressure is relaxed. A minimum pressure has to be maintained in order for such a foam not to be created already in the main chamber 32.

[0105] The pressure of the liquid in the main chamber 32 in the resting state pushes a valve body 31B of the outlet valve 31 against a valve seat 31A. When actuated, the control portion 44 of the actuation handle 42 pushes against an appendage of the valve body 31B and thus pushes the valve body 31B away from the valve seat 31A such that the outlet valve is opened.

[0106] After the discharge has been performed, the liquid that flows under pressure into the main chamber 32 pushes the valve body 31B against the valve seat 31A again, and on account thereof closes the outlet valve 31 again until the next actuation.

[0107] In the case of the design of FIG. 7 a common valve body 30B, 31B which is the valve body of the intermediate valve 30 as well as of the outlet valve 31 is provided. Such a construction mode is advantageous since said construction mode reduces the number of required parts. In principle, however, a construction mode in which the two valves 30, 31 have in each case separate valve bodies 30B, 31B is also possible.