SERVOVALVE
20190277419 ยท 2019-09-12
Inventors
Cpc classification
Y10T137/87209
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16K21/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F15B13/0438
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A valve body for a servovalve is provided comprising: a first surface adapted to extend parallel and adjacent to a substantially flat pole piece surface of a pole piece in use; and attachment features provided on the first surface for attaching the valve body to the pole piece in use, wherein the first surface is contoured such that, in use, an area of the first surface surrounding the attachment features is in contact with the substantially flat pole piece surface and an area of the first surface removed from the attachment features is not in contact with the substantially flat pole piece surface.
Claims
1. A valve body for a servovalve comprising: a first surface adapted to extend parallel and adjacent to a substantially flat pole piece surface of a pole piece in use; and attachment features provided on the first surface for attaching the valve body to the pole piece in use, wherein the first surface is contoured such that, in use, a first area of the first surface surrounding the attachment features is in contact with the substantially flat pole piece surface and a second area of the first surface removed from the attachment features is not in contact with the substantially flat pole piece surface.
2. A valve body as claimed in claim 1, wherein the first surface is contoured so as to maximise the first area of the first surface which is not in contact with the substantially flat pole piece surface.
3. A valve body as claimed in claim 1, wherein a groove is formed in the first surface.
4. A valve body as claimed in claim 3, wherein a drainage channel is provided in the first surface, extending from the groove to an edge of the first surface.
5. A valve body as claimed in claim 1, wherein the attachment features comprise a plurality of holes formed in the first surface and extending into the valve body for receiving mating attachment members in use.
6. A valve body as claimed in claim 5, wherein the groove extends from an edge of the first surface towards a centre of the first surface.
7. A valve body as claimed in claim 1, wherein the pole piece has a thickness, the pole piece surface extending across the thickness thereof, and wherein the second area of the first surface which is not in contact with the substantially flat pole piece surface extends across the thickness of the pole piece.
8. A valve body as claimed in claim 6, wherein a second groove is formed in the first surface, the second groove extending from an opposite edge of the first surface towards the centre of the first surface.
9. A valve body as claimed in claim 8, wherein the groove and the second groove join to form a continuous groove extending from the first edge of the first surface to the opposite edge thereof.
10. A servovalve comprising: a valve body as claimed in claim 1; and a torque motor, the torque motor including a pole piece having a substantially flat pole piece surface, wherein the pole piece is positioned such that a first area of the first surface surrounding the attachment features is in contact with the substantially flat pole piece surface and a second area of the first surface removed from the attachment features is not in contact with the substantially flat pole piece surface.
11. A servovalve as claimed in claim 10, wherein the pole piece is annular.
12. A servovalve as claimed in claim 10, wherein the pole piece further comprises: a second pole piece surface spaced from the pole piece surface; and a flange extending from the second pole piece surface, wherein the flange is positioned over the second area of the first surface which is not in contact with the substantially flat pole piece surface.
13. A method of improving the performance of a pole piece in a servovalve is provided comprising: forming a contoured surface in a first surface of a valve body of the servovalve; and positioning a pole piece adjacent to the first surface such that: a substantially flat pole piece surface of the pole piece extends parallel and adjacent to the first surface of the valve body; a first area of the first surface surrounding attachment features on the first surface is in contact with the substantially flat pole piece surface; and a second area of the first surface removed from the attachment features is not in contact with the substantially flat pole piece surface.
14. A method as claimed in claim 13, wherein forming the contoured surface comprises forming a groove in the first surface.
15. A method of improving the performance of a torque motor in a servovalve is provided comprising: reducing the depth of a valve body of the servovalve by a first amount; and increasing the depth of a pole piece or of a combination of pole pieces by the first amount.
Description
DETAILED DESCRIPTION
[0038] One or more non-limiting examples will now be described, by way of example only, with reference to the accompanying drawings, in which:
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048] As is known in the art, a servovalve is a device used for regulating either the flow rate or pressure at the receiving end of a system, i.e. some kind of actuator. It is controlled by a power signal supplied to the coils of a torque motor. For reference, an example of one type of conventional servovalve is depicted in
[0049]
[0050] The second subsystem 104 comprises a box shaped body 108 having a first square planar surface 110 centred on the longitudinal axis A, a second square planar surface 112, which forms the base of the box shaped body 108, centred on the longitudinal axis A, extending parallel to the first square planar surface 110 and separated from the first square planar surface 110 in a first axial direction, and first to fourth side walls joining the first and second square planar surfaces 110, 112, wherein the first side wall 114 is opposite the second side wall (not shown) and the third side wall 180 is opposite the fourth side wall (not shown).
[0051] A first cylindrical passage (not shown) extends through the box shaped body 108 along the longitudinal axis A. A second cylindrical passage 120 extends from the first side wall 114 to the second side wall 116 and intersects the first cylindrical passage 118 perpendicular thereto. A control port, a supply port and a return port (not shown) are provided to join with the second cylindrical passage 120. Lee plugs 128 are provided at either end of the second cylindrical passage 120 adjacent the respective first and second side walls 114, (not shown) to seal the second cylindrical passage 120 from the external environment.
[0052] The second subsystem 104 further comprises a cylindrical body 130 which is formed integrally with the box shaped body 108. The cylindrical body 130 is centred on the longitudinal axis A, has a radius which is less than the distance from the longitudinal axis A to the first side wall 114, and extends in a second axial direction from the first square planar surface 110 such that a first circular end of the cylindrical body 130 is integral with the first square planar surface 110. The cylindrical body 130 comprises a third cylindrical passage (not shown) which forms an extension of the first cylindrical passage (not shown) and extends from the first circular end of the cylindrical body 130 to the other circular end 131 thereof.
[0053] A hollow cylindrical chimney 134 (having an external radius of approximately 20% the radius of the cylindrical body 130) is formed integrally with the cylindrical body 130 and extends in the second axial direction therefrom so as to form a fourth cylindrical passage 136 which is coaxial and continuous with the third cylindrical passage 132.
[0054] The second subsystem 104 further comprises a flapper 138 which is cylindrical in shape, and an armature plate 140 which is substantially rectangular in cross section. The armature plate 140 is mounted such that in its resting position, the longitudinal axis (not shown) thereof extends perpendicular to the longitudinal axis A-A and parallel to the second cylindrical passage 120. The flapper 138 extends along the longitudinal axis A, through the centre of the armature plate 140 and through the fourth cylindrical passage 136 and the third cylindrical passage (not shown) and into the first cylindrical passage (not shown). When the torque motor is not magnetised and the armature plate 140 is in its resting position, the flapper 138 extends into the first cylindrical passage (not shown) and is in line with the control port (not shown). Nozzles 144, 146 are provided in the second cylindrical passage 120 on either side of the flapper 138. Nozzle 144 is located between the control port (not shown) and the supply port (not shown). Nozzle 146 is located between the control port (not shown) and the return port (not shown). With the flapper 138 in its resting position, the flapper 138 abuts against the nozzle 146 such that the nozzle 144 is open and fluid in the second subsystem 104 flows from the supply port (not shown) to the control port (not shown). In this position, the return port (not shown) is closed.
[0055] The first subsystem 102 comprises a torque motor having an annular pole piece 148, centred on the longitudinal axis A-A and arranged parallel to the armature plate 140 and spaced therefrom in the second axial direction, and a second annular pole piece 150 arranged parallel to the armature plate 140 and spaced therefrom in the first axial direction. The first subsystem 102 further comprises coils 152 wrapped around the armature plate 140 on either side and spaced from the centre thereof.
[0056] The first annular pole piece 148 comprises first and second flange elements 154, 156 extending over diametrically opposite first and second portions of the outer circumference thereof adjacent the coils 152, and extending in the first axial direction from the first annular pole piece 148 towards the armature plate 140. The second annular pole piece 150 comprises first and second flange elements 158, 160 extending over diametrically opposite first and second portions of the outer circumference thereof adjacent the coils 152, and extending in the second axial direction from the second annular pole piece 150 towards the armature plate 140.
[0057] As seen in
[0058] The torque motor is an electromagnetic circuit such that in operation, current flowing through the coils 152 creates an electromagnetic force acting on the armature plate 140. The armature plate 140 is fixed to and supported on a torsion bridge 162 which extends perpendicular to the longitudinal axis A-A and the longitudinal axis of the armature plate 140. The torsion bridge 162 twists when torque is applied to it and so the torsion bridge 162, armature plate 140 and flapper 138 rotate due to the current flowing through the coils 152.
[0059] This rotation changes the position of the end of the flapper 138, moving it towards the supply port (not shown) such that the flapper 138 abuts against the nozzle 144. In this position, the supply port (not shown) is closed and fluid within the second subsystem 104 will flow from the control port (not shown) to the return port (not shown).
[0060] The first and second annular pole pieces 148, 150 are made from a soft magnetic annealed material such Supra 50, Mu-metal or similar. Materials of this type are very sensitive such that their magnetic properties may be deteriorated by exposure to bending forces, stress or strain. Due to imperfections in the flatness of the first surface 133 of the valve body, the force provided by the screws 162 will cause reaction forces and consequent bending moments in the first annular pole piece 148, thus reducing the magnetic efficacy of the first annular pole piece 148 and consequently reducing the efficacy of the torque motor.
[0061] A new groove arrangement for a servovalve, and a servovalve embodying the new groove arrangement is now described with reference to
[0062] The second subsystem 204 comprises a valve body 205 having an aluminium box shaped body 208 which is the same as the box shaped body 108 shown in
[0063] As in the example of
[0064] The valve body 205 further comprises an aluminium cylindrical body 230 which is formed integrally with the box shaped body 208. The cylindrical body 230 is centred on the longitudinal axis A, has a radius which is less than the distance from the longitudinal axis A-A to the first side wall 214, and extends in a second axial direction from the first square planar surface 210 such that a first circular end (not shown) of the cylindrical body 230 is integral with the first square planar surface 210. The cylindrical body 230 comprises a third cylindrical passage 232 which forms an extension of the first cylindrical passage 218 and extends from the first circular end of the cylindrical body 230 to the other circular end thereof, which forms a first surface 231 of the valve body 205.
[0065] A hollow cylindrical chimney 234 is formed from aluminium, is integral with the cylindrical body 230 and extends in the second axial direction therefrom so as to form a fourth cylindrical passage 236 which is coaxial and continuous with the third cylindrical passage 232.
[0066] The second subsystem 204 further comprises a moveable member, more specifically a flapper 238 which is cylindrical in shape and is formed from austenitic stainless steel, and an armature plate 240. The armature plate 240 is mounted such that in its resting position, the longitudinal axis thereof (not shown) extends perpendicular to the longitudinal axis A-A and parallel to the second cylindrical passage 220. The flapper 238 extends along the longitudinal axis A-A, through the centre of the armature plate 240 and through the fourth cylindrical passage 236 and the third cylindrical passage 232 into the first cylindrical passage 218. In its resting position when a torque motor 203 is not magnetised and the armature plate 240 is in its resting position, the flapper 238 is in line with the control port 222. Nozzles 244, 246 are provided in the second cylindrical passage 220 on either side of the flapper 238. With the flapper 238 in its resting position, fluid in the second subsystem 204 flows from the supply port 224 to the control port 222 and the return port 226.
[0067] The first subsystem 202 comprises a housing 288 which extends axially from the first square planar surface 210 so as to surround and cover the first subsystem 202. The first subsystem 202 further comprises a torque motor 203 having a first annular pole piece 248, centred on the longitudinal axis A-A and arranged parallel to the armature plate 240 of the second subsystem 204 and spaced therefrom in the first axial direction D.sub.1, and a second annular pole piece 250 arranged parallel to the armature plate 240 and spaced therefrom in the second axial direction. The first subsystem 202 further comprises coils 252 wrapped around the armature plate 240 on either side and spaced from the centre thereof.
[0068] The first annular pole piece 248 comprises first and second flange elements 254, 256 extending over diametrically opposite first and second portions of the outer circumference thereof adjacent the coils 252, and extending in the second axial direction from the first annular pole piece 248 towards the armature plate 240. The second annular pole piece 250 comprises first and second flange elements 258, 260 extending over diametrically opposite first and second portions of the outer circumference thereof adjacent the coils 252, and extending in the first axial direction D.sub.1 from the second annular pole piece 250 towards the armature plate 240. When the servovalve is assembled and as seen in
[0069] As seen in
[0070] The torque motor is an electromagnetic circuit such that in operation, current flowing through the coils 252 creates an electromagnetic force acting on the armature plate 240. The armature plate 240 is fixed to and supported on a torsion bridge 262 which extends perpendicular to the longitudinal axis A-A and perpendicular to the longitudinal axis of the armature plate 240. The torsion bridge can be formed of austenitic stainless steel.
[0071] The torsion bridge 262 is fixed to the valve body 205 by screws (not shown) extending through either end thereof and engaging with threaded holes 268 in the valve body 205.
[0072] The electromagnetic force created by current flowing through the coils will create a torque force which acts to twist the torsion bridge 262. Thus, in use, the torsion bridge 262, armature plate 240 and flapper 238 can be made to rotate due to the current flowing through the coils 252. This rotation changes the position of the end of the flapper 238, moving it towards the supply port 224 such that the flapper 238 abuts against the nozzle 244. In this position, the supply port 224 is closed and fluid within the second subsystem 204 will flow from the control port 222 to the return port 226.
[0073] The first annular pole piece 248 of the servovalve according to the present disclosure will now be described in further detail with reference to
[0074] The first annular pole piece 248 has a first annular surface or pole piece surface 300. A second annular surface 302 extends parallel to the first annular surface 300 and is spaced therefrom by a distance d.sub.1 (defining the depth of the first annular pole piece 248) in the second axial direction. The radially inner edges of the first and second annular surfaces 300, 302 are joined together by an axially extending cylindrical surface 304. The radially outer edges of the first and second annular surfaces 300, 302 are joined together by an axially extending cylindrical surface 306. The thickness of the first annular pole piece 248 is the distance d.sub.2 between the radially inner edge and the radially outer edge of the first annular surface 300.
[0075] A first flange 308 extends from the radially outer edge of the second annular surface 302 in the second axial direction, the first flange 254, 308 having a thickness t in the radial direction which is less than half the distance d.sub.2 between the radially inner edge and the radially outer edge of the first annular surface 300. The flange 308 has a width w extending around approximately 1/10.sup.th of the perimeter of the second annular surface 302, following the curve of the cylindrical surface 306.
[0076] A second flange 310 extends from the radially outer edge of the second annular surface 302 in the second axial direction and radially opposite the first flange 308, the second flange 310 having a thickness tin the radial direction which is less than half the distance d.sub.2 between the radially inner edge and the radially outer edge of the first annular surface 300. The flange 310 has a width (not shown) and extends around approximately 1/10.sup.th of the perimeter of the second annular surface 302, following the curve of the cylindrical surface 306.
[0077] It will be understood from the above that the pole pieces are shaped and have dimensions to aim to provide constant cross sections perpendicular to the magnetic flux flow axis along the path of magnetic flux flow.
[0078]
[0079] In an alternative embodiment (not shown), a first groove may be provided extending from a first side of the cylindrical body 230 towards the hollow cylindrical chimney 234 and a second groove may be provided extending from a second opposite side of the cylindrical body 230 towards the hollow cylindrical chimney such that no groove is provided in the portion surrounding the hollow cylindrical chimney. As the first pole piece 248 does not extend over the portion of the first surface 231 adjacent the hollow cylindrical chimney 234, the two grooves will function to improve the magnetic performance of the first pole piece 248 in a manner similar to the groove 290 of
[0080] As seen in the figures, attachment features or threaded holes 264, 265 are provided in the cylindrical body 230 extending in the first axial direction D1 from the first surface 231 to receive and fix the screws 262 which pass through the first and second annular pole pieces 248, 250. Two holes 264 are provided in the first surface 231 adjacent the groove 290 to a first side thereof, one on either side of a line passing through the centre of the circular surface 231 and across the groove perpendicular thereto. Two further holes 265 are provided in the first surface 231 adjacent the groove 290 to a second opposite side thereof, one on either side of a line passing through the centre of the circular surface 231 and across the groove perpendicular thereto.
[0081] As seen in
[0082] When the servovalve 200 according to the present disclosure is assembled, the first pole piece 248 is positioned over or above the first surface 231 such that axial lines C passing through the centre of the width of the respective first and second flanges 308, 310 in an axial direction intersect the line L. It will be understood that those parts of the first pole piece 248 which are adjacent to one of the holes 264 and the screws 262 (corresponding to first 296 and third 297 portions of the pole piece) will be in contact with the first surface 231 of the valve body while the remaining portions (corresponding to second 298 and fourth (not shown) portions of the pole piece) of the first annular pole piece 248 including the first and second flanges 308, 310 will extend over the groove 290 such that there is no contact between the first annular surface 300 of the first pole piece 248 and the first surface 231 of the valve body 205. Thus, first areas 233 of the first surface 231 which surround the attachment features 264, 265 (and are located on either side of the groove 290a, 290b in the example shown in
[0083] It will be appreciated that the servovalve according to the present disclosure may be used in applications such as aerospace applications in which the required performance parameters, dimensions and mass of the servovalve are limited. In one example of the present disclosure, the depth of the groove 290 can be minimised to minimise the depth d.sub.3 of the valve body (from the first surface 231 thereof to the second surface 212 thereof) so as to allow the depth d.sub.1 of the first annular pole piece 248 and the corresponding depth (not shown) of the second annular pole piece 250 to be maximised for the required performance parameters, dimensions and mass of the servovalve. By increasing the depth of the pole pieces, the pole pieces are made capable of transmitting more magnetic flux such that higher strength permanent magnets may be provided in the torque motor, the torque motor performance being improved without altering the overall dimensions thereof.
[0084] It will be understood that the dimensions of the groove 290 could be varied as required. The groove 290 has a constant thickness t with straight edges at the side thereof. This arrangement allows for ease of manufacture but it will be understood that the groove could take a different shape having a varying thickness.
[0085] Further, the groove 290 is shown as extending across the first surface 231 to leave only a small gap between the edges of the groove 290 and the holes 264, 265. In alternative embodiments, the groove may extend over a shorter thickness, leaving a greater gap between the edges of the groove 290 and the holes 264, 265.
[0086] It will be appreciated by those skilled in the art that the present disclosure has been illustrated by describing one or more specific examples thereof, but is not limited to these examples; many variations and modifications are possible, within the scope of the accompanying claims.