Quartz resonator pressure transducers and methods of operation
10408699 ยท 2019-09-10
Assignee
Inventors
Cpc classification
International classification
Abstract
A cylindrical quartz crystal transducer that exhibits a low probability of twinning, and uses a combination of resonator signal inputs at the B-mode and C-mode frequencies to calculate resonator temperature. Crystallographic orientations are disclosed where combinations of B-mode and C-mode resonant frequencies exist that are sufficiently independent of pressure to enable accurate calculation of temperature under transient conditions. Such a transducer is usable at higher pressures and temperatures than conventional quartz pressure transducers. Furthermore, because the structure allows a choice of crystallographic orientation, other characteristics of the transducer, such as increased pressure sensitivity and activity dip-free operation, may be optimized by varying crystallographic orientation.
Claims
1. A method of using a quartz crystal structure of a pressure transducer, the method comprising: stimulating, under transient temperature conditions, a resonator of the quartz crystal structure under external pressure applied to the quartz crystal structure to provide signal inputs to an electronics assembly associated with the resonator, the signal inputs comprising a first signal input from a non-fundamental B-mode resonant frequency and a second signal input from a non-fundamental C-mode resonant frequency; and using a combination of the first signal input and the second signal input to compensate a pressure determined from the second signal input of the non-fundamental C-mode resonant frequency signal input, comprising: receiving with the electronics assembly from the resonator the first signal input of the non-fundamental B-mode resonant frequency that is primarily dependent on temperature; receiving with the electronics assembly from the resonator the second signal input of the non-fundamental C-mode resonant frequency that is primarily dependent on pressure; calculating with the electronics assembly substantially pressure-independent temperature under the transient temperature conditions using a combination of the first signal input and the second signal input and compensating with the electronics assembly the pressure determined from the signal input of the non-fundamental C-mode resonant frequency with data from the calculation of the substantially pressure-independent temperature.
2. The method of claim 1, wherein using a combination of the first signal input and the second signal input comprises using a sum of the first signal input and the second signal input.
3. The method of claim 1, wherein the non-fundamental B-mode resonant frequency and the non-fundamental C-mode resonant frequency is the 3 .sup.rd harmonic of each mode.
4. The method of claim 1, further comprising determining a change in temperature with the following equation:
5. The method of claim 1, further comprising determining a change in pressure with the following equation:
6. The method of claim 5, further comprising selecting a value of the constant K in the equation defining the change in pressure to minimize temperature dependence of the equation defining the change in pressure.
7. The method of claim 1, wherein stimulating the resonator comprises driving the resonator at least two distinct frequencies with at least one oscillator.
8. The method of claim 1, wherein stimulating the resonator comprises driving the resonator comprising a single crystal with at least one oscillator at a first frequency and a second frequency that is greater than the first frequency to provide both pressure and temperature measurements from the single crystal.
9. The method of claim 1, further comprising determining both pressure and temperature measurements from the resonator comprising a single crystal.
10. A method of using a quartz crystal structure of a pressure transducer, the method comprising: stimulating a resonator of the quartz crystal structure of the pressure transducer with an electronics assembly associated with the pressure transducer under external pressure applied to the quartz crystal structure; receiving with the electronics assembly from the resonator a non-fundamental B-mode resonant frequency signal input primarily dependent on temperature and a non-fundamental C-mode resonant frequency signal input from the resonator primarily dependent on pressure; and determining both a pressure measurement and a temperature measurement from the resonator using both of the non-fundamental B-mode resonant frequency signal input and the non-fundamental C-mode resonant frequency signal input.
11. The method of claim 10, wherein determining both the pressure measurement and the temperature measurement from the resonator comprises determining the temperature measurement using both of the non-fundamental B-mode resonant frequency signal input and the non-fundamental C-mode resonant frequency signal input.
12. The method of claim 11, wherein determining both the pressure measurement and the temperature measurement from the resonator further comprises compensating the pressure measurement using data from the determining of the temperature measurement using both of the non-fundamental B-mode resonant frequency signal input and the non-fundamental C-mode resonant frequency signal input.
13. The method of claim 10, wherein determining both the pressure measurement and the temperature measurement from the resonator comprises determining the temperature measurement under transient temperature conditions using both of the non-fundamental B-mode resonant frequency signal input and the non-fundamental C-mode resonant frequency signal input.
14. The method of claim 10, further comprising utilizing a 3.sup.rd harmonic of each of the non-fundamental B-mode resonant frequency signal input and the non-fundamental C-mode resonant frequency signal input.
15. The method of claim 10, further comprising utilizing a 3.sup.rd harmonic of one of the non-fundamental B-mode resonant frequency signal input and the non-fundamental C-mode resonant frequency signal input and a 5.sup.th harmonic of the other one of the non-fundamental B-mode resonant frequency signal input and the non-fundamental C-mode resonant frequency signal input.
16. A method of using a quartz crystal structure of a pressure transducer, the method comprising: stimulating, under transient conditions, a resonator of the quartz crystal structure of the pressure transducer with an electronics assembly associated with the pressure transducer under external pressure applied to the quartz crystal structure; receiving with the electronics assembly a non-fundamental B-mode resonant frequency signal input and a non-fundamental C-mode resonant frequency signal input from the resonator; and determining temperature-compensated pressure from the non-fundamental B-mode resonant frequency signal input and the non-fundamental C-mode resonant frequency signal input.
17. The method of claim 15, wherein determining the temperature-compensated pressure comprises receiving with the electronics assembly the non-fundamental B-mode resonant frequency signal input that is primarily dependent on temperature.
18. The method of claim 16, wherein determining the temperature-compensated pressure further comprises receiving with the electronics assembly the non-fundamental C-mode resonant frequency signal input that is primarily dependent on pressure.
19. The method of claim 16, wherein determining the temperature-compensated pressure comprises calculating with the electronics assembly substantially pressure-independent temperature under the transient conditions using a combination of the non-fundamental B-mode resonant frequency signal input and the non-fundamental C-mode resonant frequency signal input.
20. The method of claim 19, wherein determining the temperature-compensated pressure further comprises compensating for transient temperature conditions in the pressure determined from the non-fundamental C-mode resonant frequency signal input using the substantially pressure-independent temperature.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
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(3)
(4)
(5)
(6)
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(8)
(9)
(10)
DETAILED DESCRIPTION
(11) To facilitate a more complete understanding of embodiments of the present disclosure and their operation, it is prudent here to develop a basis for evaluating what errors will occur in a dual-mode transducer given a known level of pressure sensitivity of the B-mode, or in the present case, of the sum of f.sub.C and f.sub.B. This will be done using some conventional methods for describing the relationship of f.sub.C and f.sub.B with pressure and temperature.
(12) Equations for using two modes for computing pressure, P, and temperature, T, are described, for instance, in R. J. Besson et. al., A DUAL-MODE THICKNESS-SHEAR QUARTZ PRESSURE SENSOR, IEEE Trans. Ultrasonics, ferroelectrics, and Frequency Control, Vol. 40, p. 584, 1993, the disclosure of which is hereby incorporated herein in its entirety by this reference. These equations express the pressure and temperature in two-dimensional power series expansions in the two variables, f.sub.C and f.sub.B, which are the measured frequencies of the C-mode and B-mode, respectively. This approach works well because of the smooth behavior of f.sub.C and f.sub.B with pressure and temperature.
(13)
=35.25(11/180)
The viable pressure range extends to about 30,000 psi and the temperature range is 25 C. to 200 C.
(14) Embodiments of the present disclosure may be physically implemented utilizing the quartz crystal structures illustrated herein in
(15) Referring to
(16)
(17) If the constants C.sub.T, C.sub.P, B.sub.T, and B.sub.P are defined as follows,
(18)
then equations 1 and 2 can be written as
f.sub.C=f.sub.C1+f.sub.C1C.sub.T*(TT.sub.1)+f.sub.C1C.sub.P*(PP.sub.1)(4)
f.sub.B=f.sub.B1+f.sub.B1B.sub.T*(TT.sub.1)+f.sub.B1B.sub.P*(PP.sub.1)(5)
(19) Equation 4 can be used in development of an error budget by answering the question: How accurate does one need to know T to calculate P to a given accuracy level? Using Equation 4, we can solve for an error in f.sub.C, f.sub.C , caused by an error in T, T, given that P=P.sub.1.
f.sub.c=f.sub.C1C.sub.TT.(6)
Now, assuming that T=T.sub.1, Equation 4 can be solved for P in terms of f.sub.C.
(20)
If Equation 6 is substituted into Eq. 7, the error in P, P, can be estimated as
(21)
As shown by the equation, a combination of a low temperature sensitivity (small C.sub.T) and a large pressure sensitivity (large C.sub.P) minimizes the P error, P, due to an error in T.
(22) When there is a transient situation involving a temperature shift, there are stresses created in the resonator due to a non-uniform temperature distribution in the resonator. This stress value at the center of the resonator causes a frequency shift that is an error in indicated pressure, which will be termed H. It is conventional to use f.sub.B for the calculation of T. Using Equation 5, the error in T, T, caused by H is
(23)
(24) Thus, an error in the calculated pressure from T caused by H is represented by
(25)
This is the error that arises from the pressure sensitivity of f.sub.B. It is known in the art to have B.sub.P small and B.sub.T large, as well as small C.sub.T and large C.sub.P. The numbers provided in U.S. Pat. No. 6,111,340 may be used to calculate the coefficient in Equation 10 that the inventors therein considered practical, i.e., substantially insensitive to pressure, (|B.sub.P||C.sub.P|, and |C.sub.T|3 ppm/C. and |B.sub.T|28 ppm/C.). The coefficient is 0.107. This indicates that the error in calculating P due to the non-uniform temperature distribution is approximately ten times (10) less than H, the indicated error in P arising from the non-uniform temperature distribution during a transient event. One may proceed from here assuming that 10 is an approximate threshold for practical dual-mode performance.
(26)
(27) One form of the present disclosure uses f.sub.C+f.sub.B for the temperature calculation. An equation may be derived for this case that is equivalent to Equation 10 for the error in P due to H. Assume that P=P.sub.1. Then, the change in temperature T is calculated from Equations 4 and 5 by
(28)
Assume that T=T.sub.1. Then if the non-uniform stress is present and there is an error in the indicated pressure of H, the error in frequency for f.sub.C+f.sub.B is given by
(f.sub.C+f.sub.Bf.sub.C1f.sub.B1)=(f.sub.c1C.sub.P+f.sub.B1B.sub.P)H.(12)
When Equations 11 and 12 are combined, the error in T is given by
(29)
Equation 13 for the error in T, combined with Equation 8, provides us with the equivalent of Equation 10:
(30)
Equation 14 represents a significant aspect of the disclosure. Instead of B.sub.P and B.sub.T in Equation 10, which are in ppm/psi and ppm/ C., in the present disclosure the coefficients in the parenthesis are calculated using Hz/psi and Hz/ C. The power of this approach becomes evident when looking at
(31) The impact of choice of phi angle is also influenced by the fact that C.sub.P is zero near phi=22 for a round sensor and trends approximately linearly toward 1.5 ppm/psi at phi =30 . Since C.sub.P is in the denominator of Equation 14, the effect of the phi angle on the coefficient in Equation 14 is dramatic.
(32) The use of the sum for f.sub.C and f.sub.B is a result of concentrating attention on the phi angle range in
(33)
(34) The form of Equation 14 may be maintained by dividing both numerator and denominator of Equation 15 by 1:
(35)
(36) The most general form of the present disclosure is based on the fact that once one has the values for f.sub.C and f.sub.B, one is free to perform almost any desired calculation. Thus, we may use f.sub.C+K*f.sub.B to compute T, where K is a scalar number. The equations for this case may be easily derived. Substituting K*f.sub.B and K*f.sub.B1 for f.sub.B and f.sub.B1, respectively, in Equation 11, the following equation for computing a change in T can be written as
(37)
(38) If the same substitutions are made into Equation 13, the error in T due to the presence of H may be found:
(39)
(40) Equation 18 may be used in Equation 8 to arrive at the most general case of the present disclosure:
(41)
(42) Note that Equation 19 becomes Equation 14 when K=1, and becomes Equation 16 when K=1. However, K may be adjusted to minimize the term f.sub.C1*C.sub.P+K*f.sub.B1*B.sub.P in Equation 19. This has been done for some calibration data of the sensor used for the experimental point in
(43) Thus, one significant benefit of this disclosure is that by proper choice of the combination f.sub.C+K*f.sub.B, one can now choose the angle phi for the crystallographic orientation of the sensor for other reasons. One option is to choose a phi angle far from 22 to obtain a large pressure sensitivity of f.sub.C. Another important consideration is that both the C-mode and B-mode must be free of significant activity dips. Yet another consideration is that the resistance of the two modes changes greatly with phi, so, depending on the circuits to be used in conjunction with the transducer, it may be desirable to adjust phi appropriately.
(44) It should be noted that the use of the deep flats on the transducer body as disclosed in the '340 patent might, if desired, be used to improve the present disclosure in terms of reducing f.sub.C+f.sub.B over that obtained from a round-bodied unit. We can understand this by looking at
(45) It should be emphasized that conventional quartz transducer construction practices utilize small exterior flats for alignment purposes during assembly, but such flats are sufficiently small to not cause any appreciable non-uniform stress in the resonator and, accordingly, the term flat as applied to quartz transducer structures means and includes a flat or flats of sufficient magnitude to induce non-uniform stress in a resonator of such transducer structures under applied exterior pressure. For example, a transducer body in accordance with at least one embodiment of the present disclosure may include two large flats and two smaller flats, each being offset about 90 about the body of the transducer as shown in
(46)
(47) One or more frequency signals from the dual-mode sensor crystal (e.g., two frequency signals created by the oscillator 106 driving the crystal at two different frequencies) may be may be sent to the processor 110 for further processing, if desired, and for use in the equations for temperature and pressure as set forth above. The results of those calculations may be outputted to output F.sub.TEMP and output F.sub.REF.
(48) In contrast with the state of the art as exemplified by Schodowsky and U.S. Pat. No. 4,545,638 to EerNisse and Ward, embodiments of the present disclosure do not employ the use of harmonically related vibrational modes that require inclusion of the fundamental mode to obtain the required temperature sensitivity and, consequently, avoid the requirement of a relatively large resonator bore diameter and the associate disadvantages indicated above.
(49) For example, in a practical implementation of an embodiment of the present disclosure, any harmonic higher than the fundamental is about the same mode shape and, therefore, usable. Consequently, embodiments of the present disclosure may employ the 3.sup.rd harmonic of both the B- and C-modes, or a 3.sup.rd of one of the B-mode and the C-mode and a 5.sup.th of the other, for temperature calculation and compensation purposes.
(50) While the disclosure may be susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and have been described in detail herein. However, it should be understood that the invention is not intended to be limited to the particular forms disclosed. Rather, the invention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the following appended claims.