Dishwasher which is designed as a batch dishwasher
10405730 ยท 2019-09-10
Assignee
Inventors
Cpc classification
A47L15/0076
HUMAN NECESSITIES
A47L15/4248
HUMAN NECESSITIES
A47L15/4291
HUMAN NECESSITIES
A47L15/26
HUMAN NECESSITIES
A47L15/507
HUMAN NECESSITIES
A47L15/0078
HUMAN NECESSITIES
International classification
A47L15/26
HUMAN NECESSITIES
A47L15/00
HUMAN NECESSITIES
Abstract
A batch dishwasher (1) has a treatment chamber (2) with at least one wash system which is designed as a recirculation system, wherein the treatment chamber (2) has at least two treatment zones (6, 7) in which washware can be treated at the same time but independently of one another, in particular independently of one another in respect of action time, wash and/or rinse mechanics, and/or independently in respect of the selected treatment program. The at least two treatment zones (6, 7) are each realized in such a way that at least one dish rack (5) can be inserted and removed, and wherein the dishwasher (1) has a mechanism for retracting or extending a dish rack (5) into at least one and, respectively, out of at least one of the at least two treatment zones (6, 7) as required.
Claims
1. A batch dishwasher, comprising: a treatment chamber with at least one wash system which is designed as a recirculation system, wherein the treatment chamber includes a first treatment zone and a second treatment zone, wherein the first treatment zone and the second treatment zone are arranged with the first treatment zone above the second treatment zone, wherein the first treatment zone and the second treatment zone are configured such that items of washware are treatable at the same time but independently of one another in respect of one or more of action time, wash mechanics, rinse mechanics, or selected treatment program, wherein a single opening to the treatment chamber enables at least one dish rack to be inserted into and removed from each of the first treatment zone and the second treatment zone, wherein the single opening is vertically aligned with the first treatment zone and located vertically higher than the second treatment zone, wherein the single opening can be closed by a single door, wherein the second treatment zone is located lower than the single opening such that, in order to load a given dish rack into a rack wash position within the second treatment zone, the given dish rack is moved through the single opening, into the first treatment zone and then downward out of the first treatment zone and into the second treatment zone, and wherein the dishwasher has a mechanism for retracting or extending a dish rack into and out of at least one of the first treatment zone or the second treatment zone.
2. The dishwasher as claimed in claim 1, wherein the mechanism for retracting or extending a dish rack includes a lifting unit for moving the given dish rack that is loaded in the rack wash position of the second treatment zone vertically upward into the first treatment zone so that the given dish rack is aligned with the single opening for removal.
3. The dishwasher as claimed in claim 2, wherein the lifting unit has a linear drive to move the given dish rack vertically upward from the second treatment zone into the first treatment zone with a linear movement.
4. The dishwasher as claimed in claim 1, wherein the mechanism for retracting or extending a dish rack has a pivoting unit with the aid of which the given dish rack, which is accommodated in the rack wash position of the second treatment zone, can be moved from the second treatment zone up into the first treatment zone.
5. The dishwasher as claimed in claim 4, wherein the pivoting unit is designed to move the dish rack with a superimposed linear and pivoting movement.
6. The dishwasher as claimed in claim 1, wherein the mechanism for retracting or extending a dish rack has an electrical, pneumatic or hydraulic drive, for automatically retracting or extending the at least one dish rack.
7. The dishwasher as claimed in claim 1, wherein the at least one wash system has a nozzle system with at least one wash nozzle for spraying wash liquid onto the washware which is accommodated in the first and second treatment zones of the treatment chamber.
8. The dishwasher as claimed in claim 7, wherein the nozzle system has at least one first wash arm which is associated with the first treatment zone, and has at least one second wash arm which is associated with the second treatment zone.
9. The dishwasher as claimed in claim 8, wherein the nozzle system further has a common wash arm which is associated with both the first treatment zone and the second treatment zone.
10. The dishwasher as claimed in claim 9, wherein wash and/or rinse nozzles are in each case formed in the respective wash arms.
11. The dishwasher as claimed in claim 7, wherein the dishwasher has a wash tank for collecting at least some of the liquid which is sprayed by the nozzle system into the first and second treatment zones of the treatment chamber.
12. The dishwasher as claimed in claim 11, wherein the at least one wash system is realized as a wash system which is common to the first and second treatment zones, and has a common wash pump for supplying wash liquid, which is collected in the wash tank, to the nozzle system.
13. A batch dishwasher, comprising: a treatment chamber with at least one wash system which is configured as a recirculation system, wherein the treatment chamber includes a first treatment zone and a second treatment zone in which washware can be treated at the same time but independently of one another, wherein the first treatment zone is arranged above the second treatment zone, wherein a single opening to the treatment chamber enables a dish rack to be inserted into and removed from the second treatment zone, wherein the single opening is located in vertical alignment with the first treatment zone and is located vertically higher than the second treatment zone, wherein the single opening can be closed by a single door, wherein the second treatment zone is located lower than the single opening such that, in order to load a dish rack into a rack wash position within the second treatment zone, the dish rack is moved through the single opening, into the first treatment zone and then downward out of the first treatment zone and into the second treatment zone, and wherein the dishwasher has a mechanism for retracting or extending a dish rack into at least the first treatment zone.
14. The batch dishwasher as claimed in claim 13, wherein the mechanism for retracting or extending a dish rack moves in part through the opening and is further configured to move a dish rack which has been loaded into the first treatment zone down into the second treatment zone.
15. The batch dishwasher as claimed in claim 13, wherein the mechanism for retracting or extending a dish rack has a lifting unit operable such that a dish rack within the treatment chamber can be moved vertically from the first treatment zone to the second treatment zone, and vice versa.
16. The batch dishwasher as claimed in claim 13, wherein the mechanism for retracting or extending a dish rack has a pivoting unit with the aid of which a dish rack which is within the first treatment zone can be moved out of the first treatment zone into a position proximate to a top side of a housing of the dishwasher.
17. A batch dishwasher, comprising: a treatment chamber with at least one wash system which is configured as a recirculation system, wherein the treatment chamber includes a first treatment zone and a second treatment zone in which washware can be treated at the same time but independently of one another, wherein the first treatment zone is arranged above the second treatment zone, wherein a common opening to the treatment chamber provides access to both the first treatment zone and the second treatment zone for rack insertion and removal of dish racks, wherein the common opening is located in vertical alignment with the first treatment zone and is located vertically higher than the second treatment zone, wherein the first treatment zone includes a first rack wash position at which a dish rack is positionable for washing and the second treatment zone includes a second rack wash position at which a dish rack is positionable for washing, wherein the second rack wash position is below the first rack wash position, wherein a dish rack loaded into the second rack wash position must move upward through the first rack wash position in order to reach the common opening for removal from the treatment chamber, and wherein the dishwasher has a mechanism for retracting or extending a dish rack into at least the first treatment zone, wherein the dishwasher further includes a single door for selectively closing the common opening.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Below, the invention will be described in more detail with reference to the exemplary embodiment illustrated in the drawings, in which:
(2)
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DETAILED DESCRIPTION
(6) The invention relates to commercial dishwashers, in particular dishwashers or utensil washers, in the form of batch dishwashers.
(7) A commercial dishwasher 1 designed as a batch dishwasher has, as is conventional, a programme control device (also referred to here as control device 100) for the control of at least one cleaning program, and has a treatment chamber 2, which can be closed by way of at least one door 9, in a machine housing for receiving items of washware to be cleaned, such as for example dishes, cutlery, pots, pans, trays and glasses.
(8) The action time, that is to say the time during which the cleaning or wash liquid wets the items of washware within the treatment chamber 2 is dependent in particular on the duration of the wash phase defined by way of the treatment program. For normally soiled items of washware, such as plates, bowls, cups and/or glasses, a cleaning cycle composed of a wash phase and of a subsequent final rinse phase generally requires between 50 and 100 seconds. However, longer treatment of the items of washware may be necessary, in particular if these are relatively heavily soiled, or if dirt has burned onto the items of washware. Lengthening of the overall treatment time to up to 400 seconds is then often necessary. As a result of the lengthened action time, the items of washware to be cleaned are subjected to intensive treatment, such that even relatively heavily soiled items of washware can be effectively cleaned.
(9) To ensure that, despite an intensive treatment, the cleaning capacity of the dishwasher 1, that is to say the items of washware/washware racks 5 that can theoretically be processed by the machine 1 per unit of time, is not adversely affected, provision is made, according to the invention, for the treatment chamber 2 of the dishwasher 1, which is designed as a batch dishwasher, to be divided into at least two treatment zones 6, 7, wherein the at least two treatment zones 6, 7 are designed such that the treatment of the items of washware in the individual treatment zones 6, 7 can be performed independently of one another.
(10) Even though the exemplary embodiments of the dishwasher 1 according to the invention illustrated in the drawings are each formed with precisely two treatment zones 6, 7, this is not to be regarded as being restrictive. Rather, it is self-evidently also conceivable for the treatment chamber 2 of the dishwasher 1 according to the invention to be divided into more than two zones.
(11) As illustrated by way of example in
(12) The upper, main treatment zone 6, which is herein also referred to as first treatment zone, is designed to receive a washing rack 5 which is possibly laden with the items of washware to be treated.
(13) For this purpose, the footprint of the first treatment zone or main treatment zone 6 has dimensions adapted to the footprint of a washing rack 5, and in particular a footprint of 600 mm500 mm, 500 mm500 mm, or 400 mm400 mm.
(14) Furthermore, in this regard, the dishwasher 1 is equipped with a mechanism for moving a washing rack 5 into or out of at least one of the at least two treatment zones 6, 7 as required. Said mechanism makes it possible for the two treatment zones 6, 7 of the dishwasher 1 to be loaded and unloaded with items of washware in batchwise fashion via a single loading and unloading opening formed in the machine housing.
(15) As indicated in
(16) In the exemplary embodiment of the dishwasher 1 according to the invention illustrated in
(17) Specifically, and as shown by a juxtaposition of
(18) For this purpose, in an exemplary embodiment, as a pivoting unit, use is made of a simple four-bar linkage, wherein the rack-holding frame 50 of the dishwasher 1, which rack-holding frame serves for receiving and holding a washing rack 5 in the treatment chamber 2, is connected to the machine housing at both sides by way of in each case two parallel-running articulated connections.
(19) Here, it is advantageous if the pivoting unit is connected to the rack-holding frame 50 such that, in the fully pivoted-out state (cf.
(20) In the exemplary embodiment of the dishwasher 1 according to the invention illustrated in
(21) Specifically, the linear drive of the lifting unit is designed such that, in the operating situation illustrated for example in
(22) As already indicated, a further treatment zone 7 is formed below the main treatment zone 6. Said further treatment zone 7, which will hereinafter also be referred to as second treatment zone or auxiliary treatment zone, serves in particular for the cleaning of items of washware which require a relatively long action time in relation to the items of washware to be cleaned in the first treatment zone 6.
(23) In the case of the exemplary embodiment illustrated in
(24) Specifically, the dimensions and cleaning capacity of the main treatment zone (first treatment zone 6) and the dimensions and cleaning capacity of the auxiliary treatment zone (second treatment zone 7) are preferably adapted to the washware types (such as for example dishes, cutlery, glasses and pots) which are commonly encountered in sculleries and which are to be cleaned, to the quantities of items of washware to be cleaned, of each washware type, that are commonly encountered per unit of time, and/or to the level of soiling of the items of washware that are encountered per unit of time, in such a way that, during the operation of the dishwasher 1, all of the items of washware that accumulate can be cleaned as far as possible without delay, even during busy periods.
(25) Therefore, in the embodiment of the dishwasher 1 according to the invention shown in
(26) The external dimensions of the dishwasher 1 according to the invention are similar to those of a conventional machine of similar type which has only a single treatment zone, wherein, however, with the dishwasher according to the invention, the machine capacity is increased, with relatively reduced consumption of resources.
(27) In order, for example, to clean the items of washware that accumulate in the case of a total of 150 menu options, a conventional dishwasher which has only a single treatment zone requires a total of 67 minutes, with fresh water consumption of 100 litres and energy consumption of 2.9 kWh (in the case of a standard treatment program).
(28) By contrast, with the dishwasher 1 according to the invention, the treatment duration can be reduced to below 50 minutes, specifically with fresh water consumption of 72.5 litres and energy consumption of 2.1 kWh.
(29) Below, with reference to the hydraulic diagram in
(30) Although it is basically conceivable for the dishwasher 1 according to the present invention to be equipped with multiple wash tanks, wherein in each case one wash tank is assigned to one treatment zone 6, 7, provision is made, in the preferred exemplary embodiments of the solution according to the invention illustrated in the drawings, whereby the dishwasher 1 has in each case only a single wash tank 12 which is assigned to the (single) treatment chamber 2 and which is thus assigned jointly to the individual treatment zones 6, 7 of the (single) treatment chamber 2.
(31) The wash tank 12 preferably has a capacity of 20 to 40 litres, preferably 25 to 35 litres. This capacity is firstly sufficient for simultaneous final rinse operation in both treatment zones 6, 7. Secondly, the tank 12 is selected to be so small that it can, as before, be accommodated in the reduced installation spacein relation to a conventional machine which has only a single treatment zonein the machine housing.
(32) As illustrated in the hydraulic diagram in
(33) As already indicated, in the embodiments illustrated in the drawings, provision is made whereby the treatment chamber 2 of the dishwasher 1 is divided into a total of two treatment zones 6, 7, specifically a main treatment zone 6 and an auxiliary treatment zone 7. The treatment zones 6, 7, which are integrated within the (single) treatment chamber 2, are assigned a common wash system.
(34) In the hydraulic diagram illustrated in
(35) In the embodiment schematically illustrated in
(36) In the hydraulic diagram shown in
(37) The wash nozzles 11.1, 11.2 integrated into the corresponding wash arms 10.1 to 10.4 are directed in each case toward the correspondingly associated treatment zone 6, 7 in the treatment chamber 2 and serve to spray the wash liquid, which is delivered by the common wash pump 13, onto the items of washware which are arranged in the respective treatment zones 6, 7 and which are to be cleaned.
(38) The sprayed wash liquid falls back into the wash tank 12 under the action of gravitational force. In this way, the wash tank 12, the wash pump 13, the wash liquid system 16 and the wash nozzles 11, together with the treatment zones 6, 7 of the treatment chamber 2, form a wash liquid circuit. The wash liquid line system 16 connects the pressure side of the wash pump 13 to the wash nozzles 11.1, 11.2.
(39) In the embodiment of the dishwasher 1 according to the invention schematically illustrated in
(40) In this case, provision is made, in particular, whereby the upper treatment zone 6 is assigned a dedicated final rinse system composed of a dedicated final rinse pump 14.1 and a dedicated final rinse line system 17.1. In the same way, the lower treatment zone 7 is assigned a dedicated final rinse system composed of a dedicated final rinse pump 14.2 and a dedicated final rinse line system 17.2. Here, the two final rinse pumps 14.1, 14.2 can be controlled by a control device 100, which is merely schematically indicated in
(41) The upper treatment zone 6 is assigned corresponding final rinse nozzles 15.1, to which, during a final rinse phase, fresh water or fresh water with dosed final rinse agent is supplied by way of the final rinse pump 14.1.
(42) Before final rinse liquid is sprayed during the final rinse phase, an amount of wash liquid equivalent to the final rinse liquid amount is in each case pumped out of the wash tank 12 by way of a discharge pump (not illustrated in the drawings), the suction side of which is connected via a discharge line to a sump of the wash tank 12. If, before an initial start of the dishwasher 1 which is designed as a batch dishwasher, the wash tank 12 is empty, it must firstly be filled with fresh water via a fresh water line (not shown), or filled with fresh water, or some other final rinse liquid or wash liquid, by way of the final rinse systems and the final rinse pumps 14.1, 14.2 thereof.
(43) The final rinse liquid may be fresh water or fresh water mixed with final rinse agent. By contrast, the wash liquid comprises detergent which is dosed preferably automatically to the liquid contained in the wash tank 12 by a detergent dosing device (not shown). The abovementioned programme control device controls the wash pumps 13, the final rinse pumps 14.1, 14.2, the drainage pump and the detergent solution pump (not shown) in a manner dependent on the cleaning programme respectively selected by an operator by way of the programme control device. At least one cleaning programme is provided; it is preferable for multiple selectable cleaning programmes to be provided.
(44) From the hydraulic diagrams illustrated in the drawings, it can be seen that, in each case, the final rinse pumps 14.1, 14.2 are connected by way of their suction sides to an outlet of a boiler 22. The boiler 22 furthermore has an inlet which is connected to a fresh water supply line 30, via which either fresh water, or fresh water with dosed final rinse agent, is supplied to the boiler 22. In the boiler 22, the liquid (pure fresh water or fresh water with dosed final rinse agent) supplied via the inlet is heated up in accordance with a process sequence. By way of the final rinse pumps 14.1, 14.2, which are connected by way of their suction sides to the boiler outlet, the final rinse liquid that is heated up in the boiler 22 can be supplied, for example during a fresh water final rinse phase, via one of the final rinse line systems 17.1, 17.2 to the final rinse nozzles 15.1 and 15.2. The final rinse nozzles 15.1 and 15.2 are arranged in the treatment zones 6, 7 of the treatment chamber 2 in order to spray the final rinse liquid, which has been heated up in the boiler 22, onto the items of washware in the corresponding treatment zone 6, 7 of the treatment chamber 2.
(45) It is self-evidently also conceivable for the boiler 22 to be supplied with pure fresh water via the inlet into the fresh water supply line 30, which pure fresh water has a final rinse agent dosed into it after the heating process in the boiler 22.
(46) Also, in this context, it is conceivable for the final rinse system to have a preferably electrically operated steam generator, which may for example be integrated into the boiler 22. In this case, at the upper region of the boiler 22, there may be formed a corresponding steam outlet of the steam generator (not illustrated in the drawings). Via a steam line, the steam outlet of the steam generator may be connected, at a position situated above the wash tank, to the treatment chamber in order to introduce steam, which has been generated in the steam generator, into said treatment chamber as required. Other positions are however self-evidently also possible.
(47) In the boiler 22, which according to some embodiments of the invention serves not only for heating the final rinse liquid but also for the generation of steam as required, there is situated a heater 47. Furthermore, in or at the boiler 22, there may be arranged a level sensor which, for example, controls a valve 49 of the fresh water line 30.
(48) The control device 100 that is merely schematically indicated in
(49) Furthermore, in the exemplary embodiments of the dishwasher 1 according to the invention illustrated in the drawings, the control device 100 is furthermore designed to control the preferably common wash pump 13 such that wash liquid is always sprayed simultaneously in the first and in the second treatment zone 6, 7.
(50) With regard to the final rinse system of the dishwasher 1, the control device 100 is designed to control the two final rinse pumps 14.1, 14.2 such that a final rinse cycle in the second treatment zone 7 always takes place simultaneously, or at least with a time overlap, with respect to a final rinse cycle in the first treatment zone 6.
(51) Here, it is advantageous if the control device 100 is furthermore designed to control the preferably common wash pump 13 such that the time duration of a wash cycle of a single treatment cycle in the second treatment zone 7 corresponds to the total time duration of the wash cycles of a multiplicity of treatment cycles in the first treatment zone 6. In particular, in this context, it is conceivable that, by way of the control device 100, the preferably common wash pump 13 is controlled such that the time duration of a wash cycle of a single treatment cycle in the second treatment zone 7 is an integer multiple of the time duration of a wash cycle in the first treatment zone 6.
(52) In the embodiments of the dishwasher 1 according to the invention illustrated in the drawings, provision is basically made for the control device 100 to be designed to control the at least one wash system and/or the at least one final rinse system such that a wash cycle in the second treatment zone 7 is automatically, preferably selectively automatically, interrupted if at least one of the following conditions is met: a final rinse cycle is taking place in the first treatment zone 6; and/or the first treatment zone 6 is opened or is not closed, which can be detected for example by way of a corresponding sensor; and/or the second treatment zone 7 is opened or is not closed, which can likewise be detected for example by way of a corresponding sensor.
(53) The control of the wash system and/or final rinse system is preferably performed automatically. In other words, the control of the at least one wash and/or final rinse system is preferably performed in accordance with a preset programme sequence, wherein, in the control device 100, there is stored at least one preset programme sequence for the first treatment zone 6 and/or the at least one second treatment zone 7. It is preferable for a multiplicity of preset programme sequences for the first treatment zone 6 and/or the at least one second treatment zone 7 to be stored in the control device 100.
(54) In this context, it is conceivable that, in the control device 100, there is stored at least one programme sequence group with a fixed programme sequence for the first treatment zone 6 and a fixed programme sequence for the at least one second treatment zone 7. Here, the operator of the dishwasher 1 can optionally select one programme sequence from the multiplicity of preset programme sequences for the first treatment zone 6 and, independently of this, can select one programme sequence from the multiplicity of preset programme sequences for the at least one second treatment zone 7, or can select a preset programme sequence group.
(55) It is advantageously the case that, in the control device 100, there is stored at least one programme sequence group with a fixed programme sequence for the first treatment zone 6 and a fixed programme sequence for the at least one second treatment zone 7, and wherein the programme sequences of the programme sequence group are selected in a manner dependent on at least one of the following factors: a quantity of items of washware that is primarily encountered, per unit of time, in a standard situation; and/or the different types of items of washware that are primarily encountered, per unit of time, in a standard situation; and/or a level of soiling of the items of washware that is primarily encountered in a standard situation.
(56) It is furthermore preferable if, in the control device 100, there is stored at least one programme sequence group with a fixed programme sequence for the first treatment zone 6 and a fixed programme sequence for the at least one second treatment zone 7, wherein the programme sequence group has, for the first treatment zone 6, a programme sequence in which the time duration for a wash cycle of the first treatment zone amounts to 40 to 70 seconds, 70 to 120 seconds or 2 to 5 minutes, and wherein the programme sequence group has, for the at least one second treatment zone 7, a programme sequence in which the time duration for a wash cycle in the second treatment zone 7 is identical to the time duration for a wash cycle in the first treatment zone 6.
(57) On the other hand, it is preferable if, in the control device 100, there is stored at least one programme sequence group with a fixed programme sequence for the first treatment zone 6 and a fixed programme sequence for the at least one second treatment zone 7, wherein the programme sequence group has, for the first treatment zone 6, a programme sequence in which the time duration for a wash cycle of the first treatment zone amounts to 40 to 70 seconds, 70 to 120 seconds or 2 to 5 minutes, and wherein the programme sequence group has, for the at least one second treatment zone 7, a programme sequence in which the time duration for a wash cycle in the second treatment zone amounts to 40 to 70 seconds, 70 to 120 seconds or 4 to 10 minutes.
(58) Below, with reference to the illustration in
(59) Specifically, the embodiment of the user interface 110 illustrated in
(60) The present invention is self-evidently not restricted to embodiments in which a common user interface 110 is used for all treatment zones 6, 7 of the dishwasher 1. In particular, it is conceivable for in each case one user interface to be provided for the first and at least one second treatment zones 6, 7.
(61) As indicated in
(62) Furthermore, the user interface 110 is equipped with an input panel 111 in order to enable the user to manually intervene in a treatment cycle of the first treatment zone 6 and/or in a treatment cycle of the at least one second treatment zone 7.
(63) In particular, the user interface 110 schematically illustrated in
(64) In summary, it is accordingly evident that the solution according to the invention provides at least one additional treatment zone 7, specifically in particular for items of washware, such as cutlery or GN containers, which are generally relatively heavily soiled and which thus require a relatively long washing duration. In this way, the washing performance can be improved by virtue of the programme duration of the additional treatment zone 7 being lengthened, specifically to the extent required for the type of washware to be treated in said treatment zone 7 in order to ensure a flawless washing result. In addition to this, despite the use of the intensive programme in the additional treatment zone 7, the capacity of the main wash zone 6 is not adversely affected, that is to say is not reduced.
(65) For example, by way of the main treatment zone 6, it is possible for five racks to be treated using a standard treatment programme while, furthermore, in the lower or additional treatment zone 7, one rack is treated simultaneously, that is to say in parallel therewith, using an intensive treatment program.
(66) It is thus possible for the existing treatment zone 6 to be operated without capacity losses for the normally soiled items of washware in relation to current machines, specifically with a simultaneous improvement of the washing result for relatively heavily soiled items of washware, because these can be cleaned in parallel therewith in the additional treatment zone 7, for example using a special intensive treatment program.
(67) The invention is not restricted to the exemplary embodiments that are illustrated purely by way of example in the drawings, but rather emerges from an overall view of all of the features and aspects disclosed herein.