Sheet product dispenser
10405705 · 2019-09-10
Assignee
Inventors
- John S. Formon (Oxford, PA, US)
- Joseph Wieser (Hartford, CT, US)
- Jeffrey J. Brickl (Lodi, WI, US)
- Matthew T. Woerpel (Lodi, WI, US)
Cpc classification
A47K10/44
HUMAN NECESSITIES
A47K10/425
HUMAN NECESSITIES
B65B25/14
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B25/14
PERFORMING OPERATIONS; TRANSPORTING
A47K10/44
HUMAN NECESSITIES
Abstract
A dispenser is disclosed that includes a housing defining an interior volume for receiving a stack of sheet products, an actuator, a dispensing member, a roller, and a support structure for engaging a front face of the stack including opposed shelves for supporting opposed sides of the front face. The actuator is operable by a user to activate a dispensing member to dispense a desired number of sheet products. The actuator includes two or more user interfaces that a user can actuate to transmit to the dispensing member an amount of movement corresponding to different numbers of sheet products being dispensed depending upon which of the user interfaces is actuated. The roller is located between the opposed shelves and engages and grips on the front face of the stack. The actuator imparts a predetermined amount of rotation to the roller depending upon which of the user interface ledges is actuated, which causes the roller to separate one or more sheet products at the front face of the stack in a one-at-a-time fashion.
Claims
1. A dispenser comprising: a housing defining an interior volume for supporting a stack of sheet products of a certain maximum depth in the stacking direction of the stack and a certain maximum area perpendicular to the stacking direction; a dispensing opening; a stack support structure around the dispensing opening for engaging a front face of the stack having said maximum area, the stack support structure for engaging the front face on one side of the front face and on another side of the front face; and dispensing means for releasing a sheet product from the stack support structure at said one side of the front face of the stack to extend through the dispensing opening while the sheet product remains supported by the support structure at said another side of the front face of the stack, wherein the dispensing means is for peeling the engaged sheet product from the support structure at said one side and into the dispensing opening to clear the sheet product from the dispensing means so that the dispensing means engages an underlying sheet product, and wherein the dispensing means is configured to release a plurality of sheet products from the stack support structure at said one side of the front face of the stack while the plurality of sheet products simultaneously remain held by the stack support structure at said another side of the front face of the stack so that a plurality of sheet products extend through the dispensing opening at the same time.
2. A method comprising loading a stack of sheet products into the housing of the dispenser according to claim 1.
3. The dispenser according to claim 1, wherein said one side and said another side are opposed sides of the stack.
4. The dispenser according to claim 1, wherein the maximum area is defined by a maximum x and a maximum y dimension, wherein said one side and said another side are opposed in the y direction and the dispensing opening takes on the maximum x dimension for at least part of the way between said one side and said another side.
5. The dispenser according to claim 1, wherein the dispensing means is provided by a roller that is arranged to engage the front face of the stack and to rotate to move the sheet product relative to the support structure on said one side to release said one side and to position the sheet product in the dispensing opening.
6. The dispenser according to claim 1, wherein the dispensing means is configured to release the sheet products in a one at a time fashion.
7. The dispenser according to claim 1, wherein the dispensing means includes a moveable dispensing member that moves relative to stack in order to dispense the sheet product into the dispensing opening.
8. The dispenser according to claim 1, further comprising an actuator that operates on the dispensing means to cause the sheet product to be dispensed upon actuation by a user.
9. The dispenser according to claim 1, wherein the dispensing means is configured to grip the sheet product and the dispensing means is operable to release the sheet product from the dispensing means to allow the sheet product to extend through the dispensing opening while being held at said another side.
10. The dispenser according to claim 1, wherein the dispenser is configured so that the stack is pressed against the support structure by way of gravitational force when the dispenser is a gravity feed dispenser and/or by way of spring force.
11. The dispenser according to claim 1, wherein the support structure and the interior volume are arranged such that said another side of the sheet product is pinched between the support structure and the remainder of the stack.
12. The dispenser according to claim 1, wherein the support structure comprises proximal, relative to a user, and distal support shelves for engaging the front face of the stack of sheet products at said one side and said another side, wherein said one side and said another side are proximal and distal margin portions of the front face of the stack.
13. The dispenser according to claim 1, wherein the dispensing means is provided by a roller that rotates so that an outer surface thereof moves in a direction away from said one side and towards said another side at the location of engagement with the front face of the stack such that the sheet product moves away from said one side and towards said another side so that the sheet product does not move off the stack support structure on said another side and so that said one side of the sheet product moves into/through the dispensing opening, while a margin of said another side of the sheet product remains supported by said another side of the stack support structure, pinched between the remainder of the stack of sheet products and said another side of the stack support structure.
14. The dispenser according to claim 1, wherein the dispenser is a gravity feed dispenser in which the interior volume is adapted to be positioned above the dispensing opening.
15. The dispenser according to claim 14, wherein the interior volume is adapted to be positioned above the dispensing opening such that the released sheet product hangs with said another side suspended at the support structure.
16. The dispenser according to claim 14, further comprising a sheet product support means for supporting a hanging part of the sheet product beneath the dispensing opening.
17. The dispenser according to claim 16, wherein the sheet product support means includes a peripheral cut-out or recess to allow a user to grasp at least one hanging sheet product from opposing faces.
18. The dispenser according to claim 1, wherein the support structure is such that the part engaging said one side and the part engaging said another side are spaced apart and a dispensing opening is defined in the space.
19. The dispenser according to claim 18, wherein a moving dispensing member of the dispensing means is situated in the space closer to said one side than said another side.
20. A dispenser comprising: a housing defining an interior volume for supporting a stack of sheet products of a certain maximum depth in the stacking direction of the stack and a certain maximum area perpendicular to the stacking direction; a dispensing opening; a stack support structure around the dispensing opening for engaging a front face of the stack having said maximum area, the stack support structure for engaging the front face on one side of the front face and on another side of the front face; and dispensing means for releasing a sheet product from the stack support structure at said one side of the front face of the stack to extend through the dispensing opening while the sheet product remains supported by the support structure at said another side of the front face of the stack, wherein the dispensing means is configured to peel the engaged sheet product from the support structure at said one side and into the dispensing opening to clear the sheet product from the dispensing means so that the dispensing means engages an underlying sheet product while the engaged sheet remains held at said another side so that the underlying sheet product can be peeled by the dispensing means from the support structure at said one side and into the dispensing opening so that a plurality of sheet products extend through the dispensing opening at the same time, wherein the dispensing means is arranged to engage and operate on the front face of the stack to move said one side of the sheet product off the support structure while the stack support structure engages the one side of the front face and the another side of the front face.
21. The dispenser according to claim 20, wherein said one side and said another side are opposed sides of the stack.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION OF PARTICULAR EMBODIMENTS
(14)
(15) The dispenser 1 includes a housing 40 defining an interior volume for containing a stack of sheet products 10. The sheet products may be interfolded and may be napkins. More generally, the sheet products have a wiping function. The housing 40 is provided atop a stand 5 having feet for positioning on a horizontal surface such as a counter top. The housing 40 includes a distal wall defining supporting surface for the stack 10, sidewalls for laterally containing the stack 10, and a proximal wall 8 for preventing the stack 10 from spilling toward a user. The front wall 8 in the illustrated embodiment includes a door that opens about hinges 7 in order to allow the stack 10 to be loaded. In an alternative embodiment, instead of a door, the front wall may alternatively include a passage extending in the stacking direction to allow a user to reach into the interior volume defined by the housing 40. The housing 40 is open at the top (or the rear in the stacking direction) in order to allow the housing 40 to be top-loaded from above. When the feet of the stand 5 are positioned on a horizontal surface, the surface of the distal wall of housing 40 that supports the edges or folds in the stack is, in this exemplary embodiment, inclined backwards relative to vertical.
(16) The housing 40 and the stand 5 in this shown embodiment are structured to define a gravity feed dispenser. The aspects and embodiments described above, and which are explained in further detail below, are broadly applicable to different types of dispensers, such as, and without limitation, tabletop napkin dispensers, folded bath tissue dispensers, hand towel folded or interfolded dispensers, countertop napkin dispensers, or in-counter napkin dispensers. As stated above, the sheet products are generally used for wiping, and may be folded and/or interfolded and may be tissue-based sheet products.
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(19) A support structure 12 mounts at a front end or at a bottom end of the housing 40. The support structure 12 defines shelves 21, 22 (see also
(20) In the illustrated gravity feed dispenser embodiment, the front face of the stack rests on the shelves 21, 22 and supports a majority of the weight of the stack 10. The rear surface of the housing 40 in this embodiment takes up a relatively minor component of the weight of the stack 10. The shelves 21, 22 contact opposed margins of the front face of the stack of sheet products and define a dispensing opening 41 in the space between the shelves 21, 22. The support structure 12 further includes walls surrounding the shelves 21, 22 for supporting fold or edge faces of a front portion of the stack 10.
(21) A roller 15 of the dispensing member 3 is rotatably mounted to the support structure 12 in a position adjacent a proximal shelf 22 (see
(22)
(23) The dispensing member 3 further includes a circular gear 23 and a one-way clutch 24 mounted to the central shaft 14 of the roller 15. The circular gear 23 serves as a pinion component that interacts with a rack component 25 of the actuator 2 described in further detail below. The one-way clutch 24 ensures that the roller 15 is only able to be rotated by actuation of the actuator 2 in the dispensing direction, since reverse rotation may be detrimental to the dispensing operation in the illustrated embodiment.
(24) The actuator 2 can be further understood with reference to
(25) The actuator 2 includes a moveable actuator part 19 and a stationary actuator part 18. The stationary actuator part 18 is mounted to a side of the housing 40 and a side of the support structure 21, while the moveable actuator part 19 is mounted to the stationary actuator part 18 for moving linearly, relative thereto. The moveable actuator part 19 includes the rack component 25, in the form of a gear in the illustrated embodiment that meshes with the circular gear 23 of the dispensing member 3 to form a rack and pinion arrangement. This rack and pinion arrangement converts linear movement of the moveable actuator part 19 into rotational movement of the roller 15.
(26) The moveable actuator part 19 includes a plurality of user interface ledges 27, 28 that are proximally positioned on the dispenser 1 and which are sized for contact by the user's forefinger and middle finger. A user is able to push down on the ledges, in order to impart linear movement to the moveable actuator part 19 and thus to impart rotational motion to the roller 15. A stroke length of the moveable actuator part 19 defines the degree to which the roller 15 is moved and consequently the number of sheet products that are dispensed.
(27) The stationary actuator part 18 of the actuator 2 includes a finger stop 29 against which the user's fingers will abut when pushing on one of the user interface ledges 27, 28. In that regard, the finger stop 29 defines a stopping point for the stroke of the moveable actuator part 19. The lower user interface ledge 27 has a shorter distance to move, before aligning with the finger stop 29, than does the upper user interface ledge 28. The two distances thereby respectively define shorter and longer linear movements for the rack component 25, which in turn correspond respectively to smaller and larger amounts of rotation of the roller 15. The user interface ledges 27, 28 respectively define a first number of sheet products for dispensing and a second, larger, number of sheet products for dispensing. For example, the first user interface ledge 27 may correspond to dispensing of one individual sheet product or it may correspond to dispensing of one fold of interfolded sheet products, which would for example thus yield/dispense two individual sheet products. The second user interface ledge 28 may dispense twice this number, so it may dispense two individual sheet products or two folds of interfolded sheet products, specifically four individual sheet products.
(28) The moveable actuator part 19 abuts against an abutment portion 42 that defines a rest position of the moveable actuator part 19 relative to the stationary actuator part 18. Although not shown, the moveable actuator part 19 is biased to return to the starting position defined by the moveable actuator part 19 abutting against the abutment portion 42 of the stationary actuator part 18, such as by way of a spring. The one-way clutch 24 allows rotation of the circular gear 23 to be transferred to the central shaft 14 of roller 15 when the user imparts linear motion to the rack component 25 by moving the moveable actuator part 19. However, when the spring returns the moveable actuator part 19 back to its rest position with the abutment portion 42, the one-way clutch 24 causes the circular gear 23 to disengage so as not to impart further rotational movement to the central shaft 14 or any other portion of roller 15.
(29)
(30) Referring to
(31) The roller 15 functions to grip a major surface of part of a sheet product at the front of the stack, and to move it off the proximal shelf 22 by sliding same relative to an underlying sheet in the stack. The roller 15 then passes the sheet product into the dispensing opening 41 once the fold or edge of the gripped sheet product is moved beyond the roller 15. Once a particular sheet product has been moved into/through the dispensing opening 41, the succeeding sheet in the stack will rest against the roller 15.
(32) The roller 15 in this embodiment has a circular cross-section. The outer surface of the roller 15 is required to grip the material of the sheet product. Accordingly, the outer surface of the roller 15 may include sandpaper, may be textured, or may include dimples or ribs, or may be made of a material that has a high frictional relationship with the material defining the sheet product, such as an elastomeric material. The outer surface may additionally or alternatively include a grooved or raised pattern such as a hatching pattern to increase grip. In other grip-enhancing alternatives, the outer surface of the roller 15 may be provided by axially or radially extending teeth, with the teeth being angled toward or against the direction of rotation when dispensing a sheet product, or they may have a rectangular or sharp profile.
(33) The roller 15 rotates so that the outer surface thereof moves in the direction away from the proximal shelf 22 and towards the distal shelf 21 at the location of engagement with the front face of the stack 10. This causes the sheet product to move away from the proximal shelf 22 and toward the distal shelf 21. The roller 15 thus does not cause the sheet product to move off the distal shelf 21, so that the proximal part of the sheet product moves into/through the dispensing opening 41, while a distal margin of the sheet product remains supported on the distal shelf 21, pinched between the remainder of the stack and the distal shelf 21. As such, the sheet product gripped by the roller 15 will be released into/through the dispensing opening 41 to hang suspended from a distal margin at the distal shelf 21.
(34) Referring to
(35) It is not just the degree of grip between the roller 15 and the sheet product, but also the height of the proximal shelf 22 and the angle of inclination of the housing 40 relative to the vertical that serves to control pressure between the front-most sheet in the stack 10 and the roller 15 in this embodiment. The height of the proximal shelf 22 in the stacking direction may be adjusted, for example by a user operable adjuster, in order to relieve or increase this pressure so that the configuration of the support structure 12 is optimized to ensure that the correct number of sheet products is dispensed according to a user's choice at the actuator 2.
(36) The extent to which the housing 40 is filled by the stack of sheet products may influence the resulting pressure on the roller 15. In one embodiment, a fill line 6 (
(37) Referring to
(38) Referring to
(39) In order to dispense a desired number of sheet products, such as napkins, a user presses on the user interface ledge 27 or on the user interface ledge 28 with fingers, depending on whether a smaller or larger number of sheet products is required. For example, if the dispenser 1 is located at a drive-through window, the user interface ledge 27 could be associated with a small food order and the user interface ledge 28 could be associated with a large food order. Of course, further user interfaces could be provided to provide a greater range of numbers of sheet products that can be dispensed. The moveable actuator part 19 moves linearly under direction of the user pressing on one of the user interface ledges 27, 28. Linear motion of the moveable actuator part 19 is converted to rotational motion of the roller 15 by way of the rack and pinion device.
(40) The stack 10 is disposed in the housing 40 and rests against the distal and proximal shelves 21, 22. A front face of the stack 10 curves partially around the roller 15 as a result of the relative positioning of the distal and proximal shelves 21, 22. The roller 15 is pressed into the front face of the stack of sheet products to engage a front-most sheet product, rather than edges or folds which would be the case with engagement of the side faces of the stack. Rotation of the roller 15 causes the front-most sheet product of the stack 10 in engagement therewith to retract relative to the proximal shelf 22 in a manner that involves sliding against an underlying sheet in the stack. The grip between the outer surface of roller 15 and the front-most sheet product is greater than a corresponding frictional force between the front sheet product and the underlying sheet product in the stack 10 so that it is able to be slid or moved relative thereto. Once the front-most sheet product is moved off the proximal shelf 22, continued rotation of the roller 15 results in an edge of the gripped sheet product moving beyond the roller 15 and into the dispensing opening 41.
(41) Once the sheet product has been released by the roller 15, the sheet product will, in the illustrated gravity feed embodiment, fall from the proximal edge or fold into a hanging position extending through the dispensing opening 41. A distal margin of the sheet product is not acted on by the roller 15 and thus remains pinched between the proximal shelf 21 and the remainder of the stack 10 to provide a suspension point allowing the sheet product to hang.
(42) Depending upon which of the user interface ledges 27, 28 is pressed, the above-described dispensing process will be repeated by rotation of the dispensing roller 15 by a different amount so that one or a plurality of sheet products is/are hanging through the dispensing opening 41, suspended at the distal shelf 21. The hanging sheet products will lay to some extent on the underlying support chute 4, ready to be grasped by a user. A user may then reach in and grasp from both sides of the hanging sheet products, by making use of the cut-out 30 in the support chute 4, and pull them to release the hanging sheet products from the pinch at the distal shelf 21. The sheet products can then be bagged or immediately used for wiping.
(43) Referring to
(44) A number of alternatives or additions could be provided by the skilled person to the above embodiment.
(45) In the above embodiments, the cross-section of the roller 15 is generally circular, as shown in, for example,
(46) An indexing system may be applied in association with non-circular alternatives of the roller, to promote an intended starting position for a particular fin, paddle or lobe thereby ensuring that the dispensing process selected by the user at the actuator 2 is properly implemented. The non-symmetrical configuration of the roller designs of
(47) In
(48) Referring to
(49) In one modification, a catch chute 50 is provided that is located between feet of the stand 5 and positioned so as to catch any sheet products that fall from the dispensing opening 41 and the support chute 4. The catch chute 50 provides a sloped surface as a downward slide for any sheet products that have fallen, and also includes tabs 53 to stop movement of the fallen sheet products so as to hold them supported on the slide surface. The catch chute 50 further includes a recessed portion 51 that is generally centrally located and recessed relative to the slide surface of the catch chute 50 and which provides an opening at the tabs 53 to allow a user to grasp the sheet products from both faces.
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(51) Referring to
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(53) A yet further alternative embodiment of the actuator is shown in
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(55) In particular, different sheet properties (such as calliper, embossing depth and/or material) of the sheet products may cause a slight variation in the relationship between amount of rotation of the roller and the number of sheet products dispensed. Accordingly, the actuator or the dispensing device may include an adjuster in order to compensate for changes in that relationship for different types of sheet product. In the embodiment of
(56) In another alternative embodiment, the actuator could be electronic. In particular, an electric motor could be provided to turn the dispensing roller. Further, one or more actuation buttons could be utilized to dispense the desired number of sheet products. In one particular form of the electronic implementation of the actuator, respective control buttons could be provided that cause the electric motor to rotate the dispensing roller by a different amount in order to respectively dispense different numbers of sheet products.
(57) Referring to
(58) In another alternative embodiment, and with reference to
(59) Embodiments described herein also contemplate an alternative dispensing process that obviates the user operating the actuator. Turning to
(60) In another alternative embodiment, a dispenser includes more than one dispensing roller. Referring to