Measurement guide and method for selecting shrink tubing for installation on hand tools
10408595 ยท 2019-09-10
Assignee
Inventors
- Darrell A. Moreau (Portsmouth, NH, US)
- Andre W. Moreau (Deerfield, NH, US)
- Mathew A. Moreau (Deefield, NH, US)
Cpc classification
F16B4/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01B3/1003
PHYSICS
International classification
F16B4/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A shrink-tubing measurement guide has a flexible strip with a measuring surface and a measurement indicator. Bands on the measuring surface form a tubing size indicator gauge, with each band having a band-specific indicium different from any adjacent band and associating a specific size of shrink tubing. The tubing size indicator gauge has a measuring surface layout based on a circumferential difference between a hand tool body and a hand tool end being compared to a predefined value, where the bands are either aligned end to end along the measuring surface or progressively-staggered with at least one end of each band extending beyond an adjacent band. The flexible strip is configured to be wrapped around a hand tool body of the hand tool with the measurement indicator aligning with at least one of the plurality of bands, where each band-specific indicium identifies a specific shrink tubing size.
Claims
1. A measurement guide to assist in selecting a shrink tubing for installation of a tether attaching structure on a hand tool, the measurement guide comprising: a flexible strip having an intermediate portion interconnecting a first strip end and a second strip end and having a measuring surface, the first strip end including an enlarged portion with a slot; a measurement indicator on the flexible strip and proximate the first strip end immediately next to the slot; a plurality of bands disposed on the measuring surface forming a tubing size indicator gauge, each of the plurality of bands having a band specific indicia different from any adjacent band of the plurality of bands wherein the band specific indicia associates a specific size of shrink tubing with one of the plurality of bands, each of the plurality of bands having a length wherein the lengths include different lengths; the tubing size indicator gauge selected from the group consisting of a first measuring surface layout wherein each band of the plurality of bands is aligned end to end along the measuring surface and wherein each band has a predefined length, which measuring surface layout is selected when a circumferential difference between a hand tool body and a hand tool end is less than a predefined absolute value, and a second measuring surface layout wherein each band of the plurality of bands is laterally spaced from each other, wherein each band has a predefined length and wherein at least one end of each band longitudinally extends beyond and overlaps with an adjacent band, each of the plurality of bands having a predefined length and being progressively staggered relative to each other along the measuring surface, which measuring surface layout is selected when a circumferential difference between a hand tool body and a hand tool end is greater than or equal to the predefined absolute value; wherein each band specific indicia identifies a specific shrink tubing size; and wherein the flexible strip is configured to be wrapped around a hand tool body of the hand tool and the slot is configured and arranged to slidably receive the second strip end and the intermediate portion with the measurement indicator aligning with at least one of the plurality of bands.
2. The measurement guide of claim 1, wherein the predefined absolute value is from 10% to about 60%.
3. The measurement guide of claim 1, wherein the predefined absolute value is from about 40% to about 50%.
4. The measurement guide of claim 1 further comprising a first ruler on the flexible strip, the first ruler having a first scale.
5. The measurement guide of claim 4 further comprising a second ruler on the flexible strip, the second ruler having a second scale that relates to the first scale by a predetermined ratio of the first circumference to the second circumference.
6. The measurement guide of claim 5, wherein the first ruler is on a first side of the flexible strip and the second ruler is on a second side of the flexible strip.
7. The measurement guide of claim 1, wherein the measurement indicator is adjacent a side of the slot proximate a distal end of the first strip end.
8. The measurement guide of claim 1, wherein the measurement indicator is adjacent a first side of the slot and the intermediate portion extends over a second side of the slot when wrapped around the hand tool body of the hand tool.
9. The measurement guide of claim 1, wherein the first strip end, the intermediate portion, and the second strip end are integral.
10. The measurement guide of claim 1, wherein the measurement indicator is positioned between the slot and a distal end of the first strip end.
11. A measurement guide to assist in selecting a shrink tubing for installation of a tether attaching structure on a hand tool, the measurement guide comprising: a flexible strip having an intermediate portion interconnecting a first strip end and a second strip end and having a measuring surface, the first strip end including an enlarged portion with a slot having a first side and a second side; a measurement indicator immediately next to the first side of the slot; a plurality of bands disposed on the measuring surface forming a tubing size indicator gauge, each of the plurality of bands having a band specific indicia different from any adjacent band of the plurality of bands wherein the band specific indicia associates a specific size of shrink tubing with one of the plurality of bands, each of the plurality of bands having a length wherein the lengths include different lengths; the tubing size indicator gauge selected from the group consisting of a first measuring surface layout wherein each band of the plurality of bands is aligned end to end along the measuring surface and wherein each band has a predefined length, which measuring surface layout is selected when a circumferential difference between a hand tool body and a hand tool end is less than a predefined absolute value, and a second measuring surface layout wherein each band of the plurality of bands is laterally spaced from each other, wherein each band has a predefined length and wherein at least one end of each band longitudinally extends beyond and overlaps with an adjacent band, each of the plurality of bands having a predefined length and being progressively staggered relative to each other along the measuring surface, which measuring surface layout is selected when a circumferential difference between a hand tool body and a hand tool end is greater than or equal to the predefined absolute value; wherein each band specific indicia identifies a specific shrink tubing size; and wherein the flexible strip is configured and arranged to be wrapped around a hand tool body of the hand tool and the slot is configured and arranged to slidably receive the second strip end and the intermediate portion, the measurement indicator is configured and arranged to align with at least one of the plurality of bands and the intermediate portion is configured and arranged to extend over the second side of the slot when the flexible strip is wrapped around the hand tool body of the hand tool.
12. The measurement guide of claim 11, wherein the predefined absolute value is from 10% to about 60%.
13. The measurement guide of claim 11, wherein the predefined absolute value is from about 40% to about 50%.
14. The measurement guide of claim 11 further comprising a first ruler on the flexible strip, the first ruler having a first scale.
15. The measurement guide of claim 14 further comprising a second ruler on the flexible strip, the second ruler having a second scale that relates to the first scale by a predetermined ratio of the first circumference to the second circumference.
16. The measurement guide of claim 15, wherein the first ruler is on a first side of the flexible strip and the second ruler is on a second side of the flexible strip.
17. The measurement guide of claim 11, wherein the first strip end, the intermediate portion, and the second strip end are integral.
18. The measurement guide of claim 11, wherein the measurement indicator is positioned between the slot and a distal end of the first strip end.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(22) Embodiments of the present invention are illustrated in
(23) Shrink tubing 20 has a tubing inner diameter ID and a tubing outer diameter OD. Shrink tubing 20 in one embodiment is cold-shrink tubing. Cold-shrink tubing is typically supplied with a removable support structure inside the tubing that maintains the shrink tubing 20 in an expanded or stretched state. The support structure is unwound from shrink tubing 20 to remove it and allow shrink tubing 20 to resume a smaller, more relaxed state. In other embodiments, shrink tubing 20 is cold-shrink tubing supplied in a smaller, resting state. The user then stretches the cold-shrink tubing using a mandrel or the like and then installs the stretched shrink tubing 20 on hand tool 5. For cold-shrink tubing, the gripping strength increases with the amount of expansion from the relaxed, smaller state due to elastic forces scaling with the amount of expansion from the relaxed state. Thus, for two tools of the same weight but with handles of different sizes, a length of cold-shrink tubing in some cases will adequately hold the tool with the larger handle, but will lack sufficient grip on the smaller handle due to the reduced holding strength of the cold-shrink tubing when allowed to relax to the smaller size of the smaller handle.
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(25) Based on the presence or lack of abrupt geometry 7 on hand tool 5, the tubing ID of shrink tubing 20 may be chosen to fit over the abrupt geometry 7, but also to have a shrink ratio sufficient to snugly engage installation portion 6 of hand tool 5 (and web tail 10 (shown in
(26) Referring now to
(27) Each band 108 relates to shrink tubing 20 of a pre-determined tubing size (e.g., tubing ID in the expanded state, tubing OD in the relaxed state) and pre-determined maximum load, where the pre-determined tubing size is adapted to snugly engage a range 110 of tool first circumferences C1 when shrink tubing 20 converts to a smaller, more constricted size. For example, band 108a shows a usable range 110a of first circumferences C1 defined by the distance from measurement indicator 106 (here, first strip end 102) to any line 106a parallel to measurement indicator 106 and passing through band 108a. First circumference C1 of hand tool 5 is determined, for example, by wrapping measurement guide 100 around installation portion 6 and viewing where measurement indicator is positioned along flexible strip 101 when flexible strip 101 wraps completely one time around installation portion 6 of hand tool 5. When measurement indicator 106 is aligned within the range of one or more band 108, each such band 108 indicates an appropriate size(s) of shrink tubing 20 for installation portion 6. Other indicia such as, for example, labels, color coding, shading, codes, or other structure on bands 108 or flexible strip 101 communicate the maximum weight of hand tool 5 for shrink tubing 20 corresponding to each band 108. In the embodiment of
(28) Referring to
(29) An example of abrupt geometry is an open box wrench compared to the handle of the wrench as shown, for example, in
(30) In one embodiment, the predefined value is the ratio C2/C1. If the ratio C2/C1 is greater than or equal to the predefined cutoff value, such as 1.5, then measurement guide 100 for tools with abrupt geometry 7 may be used. If the ratio C2/C1 is less than the predefined cutoff value, then measurement guide 100 for tools without abrupt geometry 7 is used (shown in
(31) Other values for the ratio are also acceptable for cold-shrink tubing, including values from about 1.1 to about 1.7 such as 1.1, 1.2, 1.3, 1.4, 1.6, 1.7 and others. As abrupt geometry 7 nears the tubing ID of cold-shrink tubing in its expanded state, a ratio of C2/C1 as low as 1.1 is acceptable since elastic forces of the cold-shrink tubing are much stronger in the expanded state on a removable support. In other words, the necessary increase in diameter from first circumference C1 to second circumference C2 becomes smaller as abrupt geometry 7 nears the tubing ID of the cold-shrink tubing in the expanded state as provided on a removable support. Still other cutoff values may be used as appropriate for a particular group of tools or particular shrink tubing 20. Differences in tubing sizes, tubing materials, shrink type, wall thickness, shrink ratio, and other properties of shrink tubing 20 as well as the types, sizes, geometry, materials, and other properties of hand tool 5 may dictate the best value for the ratio C2/C1 or other relationship between C2 and C1.
(32) For heat-shrink tubing, the ratio C2/C1 equal to about 1.15 has been found experimentally to be a useful value (i.e., an increase of about 15% from C1 to C2.) Of course, other values of the ratio C2/C1 for heat-shrink tubing are acceptable, such as values from about 1.10 to about 1.20.
(33) Calculated another way, the predefined cutoff value may be the percentage of increase from C1 to C2 calculated using the formula: % increase=(C2C1)/C1100. The predefined cutoff value is then expressed as a percent increase in circumference or size from C1 to C2.
(34) Referring now to
(35) Referring now to
(36) Table 1 below provides an example of shrink tubing 20 and corresponding bands 108 for embodiments of measurement guide 100 for hand tool 5 without abrupt geometry (such as in
(37) The maximum tool weight in Tables 1-6 discussed below was determined by drop-test experiments with a tether four feet in length attached to tethering device 24 (shown in
(38) TABLE-US-00001 TABLE 1 cold-shrink tubing C1 C1 Tubing size Max tool Band Color Minimum Maximum ID length weight Blue 1.15 1.7 1 2 1.5 lbs. Green 1.7 2.8 1.4 2.25 1.5 lbs. Orange 2.8 3.6 1.5 2.5 3.0 lbs. Purple 3.6 5.2 2.1 2.75 3.0 lbs. Red 5.2 7.35 2.75 3 4.0 lbs. Yellow 7.35 10.75 4.1 3.5 .sup.4 lbs.
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(40) Table 2 below provides another example of shrink tubing 20 and corresponding bands 108 for embodiments of measurement guide 100 for hand tool 5 without abrupt geometry, where measurement guide 100 is adapted for EPDM cold-shrink tubing. Tubing sizes listed in Table 2 are the sizes of cold-shrink tubing as supplied in the expanded state on a removable core. For example in Table 2, the blue band is 0.55 inches long, the green band is 1.05 inches long, the orange band is 0.8 inches long, the purple band is 1.55 inches long, the red band is 2.25 inches long, and the yellow band is 3.4 inches long.
(41) TABLE-US-00002 TABLE 2 cold-shrink tubing C1 C1 Tubing size Max tool Band Color Minimum Maximum ID length weight Blue 1.2 1.75 1 2 1.5 lbs. Green 1.75 2.8 1.4 2.25 1.5 lbs. Orange 2.8 3.6 1.5 2.5 3.0 lbs. Purple 3.6 5.15 2.1 2.75 3.0 lbs. Red 5.15 7.4 2.75 3 4.0 lbs. Yellow 7.4 10.8 4.1 3.5 .sup.4 lbs.
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(43) Table 3 below provides an example of shrink tubing 20 and corresponding bands 108 of first circumferences C1 for one embodiment of measurement guide 100 for hand tool 5 with abrupt geometry with the ratio of C2/C1 greater than or equal to 1.5, where measurement guide 100 is adapted for cold-shrink tubing. Tubing sizes listed in Table 3 are sizes of EPDM cold-shrink tubing as supplied in the expanded state on a removable core. The band lengths on measurement guide 100 are equal to the difference between C1 maximum and C1 minimum. For example in Table 3, the blue band is 0.8 inches long, the green band is 1.8 inches long, the orange band is 2 inches long, the purple band is 2.85 inches long, the red band is 4.65 inches long, and the yellow band is 5.8 inches long.
(44) TABLE-US-00003 TABLE 3 cold-shrink tubing C1 C1 Tubing size Max tool Band Color minimum maximum ID length weight Blue 1.2 2 1 2 1.5 lbs. Green 1.4 3.2 1.4 2.25 2.0 lbs. Orange 1.7 3.7 1.6 2.5 3.0 lbs. Purple 2.35 5.2 2.1 2.75 4.0 lbs. Red 3.15 7.8 2.75 3 8.0 lbs. Yellow 5.2 11.0 4.1 3.5 10 lbs.
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(46) Table 4 below provides an example of shrink tubing 20 and corresponding bands 108 of first circumferences C1 for one embodiment of measurement guide 100 for hand tool 5 with abrupt geometry with the ratio of C2/C1 greater than or equal to 1.5, where measurement guide 100 is adapted for cold-shrink tubing. Tubing sizes listed in Table 4 are sizes of EPDM cold-shrink tubing as supplied in the expanded state on a removable core. The band lengths on measurement guide 100 are equal to the difference between C1 maximum and C1 minimum. For example in Table 4, the blue band is 0.24 inches long, the green band is 0.57 inches long, the orange band is 0.63 inches long, the purple band is 0.90 inches long, the red band is 1.48 inches long, and the yellow band is 1.85 inches long.
(47) TABLE-US-00004 TABLE 4 cold-shrink tubing C1 C1 Tubing size Max tool Band Color minimum maximum ID length weight Blue 0.39 0.63 1 2 1.5 lbs. Green 0.45 1.02 1.4 2.25 1.5 lbs. Orange 0.55 1.18 1.6 2.5 3.0 lbs. Purple 0.75 1.65 2.1 2.75 4.0 lbs. Red 1.00 2.48 2.75 3 8.0 lbs. Yellow 1.65 3.50 4.1 3.5 10 lbs.
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(49) Table 5 below provides an example of shrink tubing 20 and corresponding bands 108 for embodiments of measurement guide 100 for hand tool 5 with abrupt geometry, but with a measuring surface layout with bands arranged end-to-end as shown in
(50) TABLE-US-00005 TABLE 5 heat-shrink tubing Max tool Max tool Band C1 C1 Tubing size weight, weight, Color minimum maximum ID length 12 tether 48 tether Blue 0.36 0.65 1 1.75 4 lbs. .sup.2 lbs. Green 0.66 1.05 1.5 2.0 4 lbs. .sup.2 lbs. Orange 1.06 1.45 2.0 2.0 6 lbs. 2.5 lbs. Purple 1.46 2.05 2.75 2.0 6 lbs. 2.5 lbs.
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(52) Table 6 below provides an example of shrink tubing 20 and corresponding bands 108 for embodiments of measurement guide 100 for hand tool 5 with abrupt geometry. Measurement guide 100 in this example has a measuring surface layout with staggered bands with overlapping ranges as shown in
(53) TABLE-US-00006 TABLE 6 heat-shrink tubing C1 C1 Tubing size Max tool Band Color minimum maximum ID length weight Blue 0.25 0.50 .34 1.75 4 lbs. Green 0.36 0.75 1.0 1.75 5 lbs. Orange 0.55 1.25 1.5 2.0 10 lbs. Purple 0.75 1.75 2.0 2.0 15 lbs. Red 1.5 2.5 2.75 2.0 20 lbs. Yellow 2.25 3.5 4.0 4.0 25 lbs.
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(55) Referring now to
(56) Measuring surface 101a of measurement guide 100 is used to measure first circumference C1 of installation portion 6. Front side 101a of flexible strip 101 includes first ruler 112 with first measurement scale 112a and a plurality of bands 108 corresponding to shrink tubing 20 of predefined sizes. Second strip end 104 has been passed through slot 114 and flexible strip 101 pulled taught against installation portion 6. Measurement indicator 106 aligns with first ruler 112, indicating that first circumference C1 is about 2.45 inches on first scale 112a.
(57) Since scaled second circumference C2 (2.75) is greater than first circumference C1 (2.45) using second scale 113a, the user determines that open box end 8a is abrupt geometry 7 without having to do any calculation of ratios of the circumferences because the use of second ruler 113 having second scale 113a with the predefined ratio of C2/C1 of 1.5 relative to first scale 112 inherently has the calculation built into second scale 113. Consequently, a user need only compare the measured number on second scale 113 to the measured number on first scale 112. If the second scale number is less than the first scale number, then the user selects the flexible strip 100 for geometries that are not considered abrupt. If the second scale number is equal to or greater than the first scale number, then the user selects the flexible strip 100 for geometries that are considered abrupt. Accordingly in the example shown in
(58) After measuring first circumference C1, the user also may note that measurement indicator 106 extends across band 108a and band 108b. Band 108a is visibly coded with color, a label, hatching, or other indicia to communicate a maximum tool weight of 1.2 lbs. Band 108b is visibly coded to communicate a maximum tool weight of 3.0 lbs. Knowing that hand tool 5 has a hand tool weight of 2.0 lbs., the user then selects shrink tubing 20 (shown in
(59) Referring now to
(60) Referring now to
(61) Referring now to
(62) Referring now to
(63) Optionally in step 210, one determines whether hand tool 5 has abrupt geometry 7 with an increase in circumference C of at least a predetermined value compared to the installation portion 6 of hand tool 5 proposed for installation of shrink tubing 20. For example, the circumference from first circumference C1 to second circumference C2 increases by 50% for cold-shrink tubing or 15% for heat-shrink tubing. In one embodiment, step 210 includes determining whether each of two ends 8 of hand tool 5 have abrupt geometry 7. In some cases, hand tool 5 or one similar to it has previously been evaluated for abrupt geometry 7. In such a case, one may determine by visual inspection that it lacks abrupt geometry 7, that any geometry either lacks the desired minimum increase in circumference of the predetermined value (e.g., 50%) or that the increase from first circumference C1 to second circumference C2 is at least as great as the predefined value (e.g., 50% increase, 1.5 times C1, etc.) When this decision is made, for example, by visual inspection or when the answer is already known, the user then provides a measuring guide 100 as appropriate for the geometry of hand tool 5 as discussed below in more detail.
(64) If the user is not sure whether hand tool 5 has abrupt geometry 7 with an increase from first circumference C1 to second circumference C2 of the minimum predefined value (e.g., at least 50%), the increase in circumference can be determined by measurement and calculation steps. In step 215, the user measures a first circumference C1 of installation portion 6 of hand tool 5 proposed for installation of shrink tubing 20. In step 220, the user measures a second circumference C2 of abrupt geometry 7 adjacent installation portion 6. An example of abrupt geometry is an open box wrench compared to the handle of the wrench. The closed box of the wrench is also an example of abrupt geometry 7. In step 225, first and second circumferences C1, C2 are used in a calculation or comparison with reference to a predefined cutoff value.
(65) In one embodiment, step 225 is performed by calculating the ratio C2/C1 and comparing the ratio to a predefined cutoff value. If the ratio C2/C1 is greater than or equal to the predefined cutoff value, such as, for example, 1.5, then the user proceeds to step 230. If the ratio C2/C1 is less than the predefined cutoff value, then the user proceeds to step 232. For an open box wrench, the ratio C2/C1 is typically about 2.0. A ratio of 1.5 has found to be a useful cutoff value for cold-shrink tubing installed on hand tools 5 commonly used in the material-exclusion industries, such as box-end wrenches, ratchet wrenches, alignment bars, and the like.
(66) As discussed above, other values for the ratio are also acceptable for cold-shrink tubing, including values from about 1.1 to about 1.7 such as 1.1, 1.2, 1.3, 1.4, 1.6, 1.7 and others. The C2/C1 ratio of 1.5 has also shown to be a useful cutoff value for cold-shrink tubing commonly available, such as EPDM rubber cold-shrink tubing made by 3M Corporation and sold as Cold Shrink Connector Insulators 8420 Series or equivalent. For heat-shrink tubing, the ratio C2/C1 equal to about 1.15 has been found experimentally to be a useful value. One example of heat-shrink tubing is heat shrinkable polymeric tubing made of polyethylene and olefin copolymers, sold as DUNBAR-CATV by Dunbar of Carrollton, Tex., and suitable for electrical insulation, EMI/RFI shielding, and cable jacketing. Of course, other values of the ratio C2/C1 for heat-shrink tubing are acceptable, such as values from about 1.05 to about 1.20. However, any other cutoff values may be used as appropriate for a particular group of tools or particular shrink tubing 20. Differences in tubing sizes, materials, shrink type, wall thickness, shrink ratio, and other properties of shrink tubing 20 as well as the types, sizes, geometry, materials, and other properties of hand tool 5 may dictate the best value for the ratio C2/C1 or other relationship between C2 and C1.
(67) In another embodiment, the percentage of increase from C1 to C2 is calculated using the formula % increase=(C2C1)/C1100. The predetermined cutoff value is then expressed as a percent increase in circumference or size from C1 to C2. For example, if the percent increase is greater than or equal to 50%, then method 200 continues with step 230; else, method 200 continues with 232 for tools without abrupt geometry 7 meeting the minimum percentage increase.
(68) In yet another embodiment, step 215 is performed using a first measurement scale to determine first circumference C1; step 220 is performed using a second measurement scale modified in relation to the first measurement scale by the predefined cutoff value to get a scaled or modified second circumference C2. Thus, in step 225, if adjusted second circumference C2 is greater than or equal to first circumference C1, the method 200 continues with step 230. If adjusted second circumference C2 is less than first circumference C1, then method 200 continues with step 232. For example, first circumference C1 is determined using a ruler 112 on measurement guide 100 with a first scale 112a where one unit equals one inch (or one centimeter, if metric). Scaled/modified second circumference C2 is determined by measuring with a second ruler 113 with a second scale 113a where one unit equals 1.5 units of first scale 112a. Here, the predefined cutoff value is 1.5 in terms of the ratio C2/C1 or 50% in terms the percent increase from C1 to C2. Accordingly one unit on second scale 113a is 1.5 or 50% greater than one unit on first scale 112a.
(69) Having determined in step 210, steps 210-225, or by other method that hand tool 5 has the desired abrupt geometry 7, method 200 continues with step 230 as shown on the left side of
(70) In step 230, measuring guide 100 is provided for hand tool 5 having abrupt geometry 7 as determined in steps 215 through 225, by other method, or as already known. For example, measuring guide 100 is an embodiment as described above with reference to
(71) In step 235, measuring guide 100 is wrapped around installation portion 6 of hand tool 5. Installation portion 6 is typically a non-working, longitudinal section of hand tool 5, such as a handle, neck, throat, or section between working ends 8 of hand tool 5. For example, installation portion 6 for a wrench with two box ends is the handle or longitudinal portion between the box ends.
(72) In step 240, after wrapping measuring guide 100 snugly around installation portion 6, the user views the position of measurement indicator 106 with respect to one or more band 108. Measurement indicator 106 may align with one or more bands 108 to identify one or more corresponding shrink tubing 20 with a circumference range 110 appropriate for installation portion 6 of hand tool 5.
(73) In step 245, the user compares the maximum weight for each acceptable shrink tubing 20 identified in step 240 and selects one or more shrink tubing 20 with a maximum weight capacity that is at least as great as the weight of hand tool 5. In some cases, zero, one, or more than one shrink tubing 20 will satisfy both the range 110 and maximum weight for hand tool 5. For cold-shrink tubing, where more than one shrink tubing 20 is determined to be acceptable, it is generally preferable to select shrink tubing 20 with a smaller range 110 since the gripping strength of cold-shrink tubing decreases as shrink tubing 20 is allowed to constrict toward its relaxed state.
(74) In optional step 250, shrink tubing 20 selected in step 245 is installed on hand tool 5 by sliding over end 8 and positioning along installation portion 6. Abrupt geometry 7 often includes end 8 as noted above. For example, shrink tubing 20 is slid over a box end of a wrench and positioned along the longitudinal portion between ends 8 of the wrench. In some embodiments, step 250 includes selecting shrink tubing 20 with a web tail 10, length of webbing, or other tethering device 24 installed through shrink tubing 20. In other embodiments, step 250 includes inserting such a tethering device 24 through shrink tubing 20 either before or after positioning on installation portion 6 of hand tool 5. For cold-shrink tubing, tethering device 24 may be installed between the releasable core and the tubing during manufacture.
(75) In step 255 shrink tubing 20 is converted to a smaller size, thereby allowing it to constrict against and grip installation portion 6 of hand tool 5. When shrink tubing 20 is cold-shrink tubing, the coiled support structure is unraveled from within shrink tubing, thereby allowing cold-shrink tubing 20 to collapse around installation portion 6 of hand tool 5. When shrink tubing 20 is heat-shrink tubing, shrink tubing 20 is heated to convert it to a smaller state.
(76) Referring to the right side of
(77) In step 232, measuring guide 100 is provided for hand tool 5 without abrupt geometry as determined in steps 215 through 225, by other method, or as already known. For example, measuring guide 100 is as described above with reference to
(78) In step 237, measuring guide 100 is wrapped around installation portion 6 of hand tool 5 proposed for shrink tubing 20 installation. Installation portion 6 is typically a non-working, longitudinal section of hand tool 5, such as a handle 9, neck, throat, or section between working ends 8 of hand tool 5. For example, installation portion 6 of an alignment bar is a middle section of the alignment bar. Installation portion 6 of a pipe wrench may be a section of the handle.
(79) In step 242, after wrapping measuring guide 100 around installation portion 6, the user views the position of measurement indicator 106 with respect to one or more band 108. Measurement indicator 106 may align with one band 108 to identify a corresponding shrink tubing 20 with size range 110 that includes first circumference C1 of installation portion 6 of hand tool 5.
(80) In step 247, the user compares the maximum weight for shrink tubing 20 identified in step 242 and confirms that the maximum weight rating is at least as great as the weight of hand tool 5. In some cases, no shrink tubing 20 will satisfy both the range 110 and maximum weight for hand tool 5.
(81) In step 249, which is optional for cold-shrink tubing and for heat-shrink tubing installed on hand tools 5 with abrupt geometry 7, tape 30 (shown in
(82) In one embodiment, tape 30 is self-amalgamating or self-fusing tape made of silicone rubber, EPDM, ethylene propylene rubber (EPR), amalgamating butyl rubber, or polyisobutylene (FIB) amalgamating tape. For example, tape 30 is MOL reinforced 136 0.045 molecular sealing tape made by Proto and sold as part no. MOL3645VO. Another example of self-amalgamating tape is a mil spec reinforced silicone rubber tape meeting MIL-I-22444 specification as available, for example, from AB Thermal Technologies. The mil spec reinforced silicone rubber tape has a sinusoidal reinforcement fiberglass substrate for added strength and a tape width of about one inch. Other embodiments of self-amalgamating silicone rubber tape are non-reinforced. Another example of self-amalgamating tape is made by Arlon Silicone Technologies of Baer, Del., who makes a fully cured fusible silicone rubber tape with a 25% sinusoidal fiberglass substrate, a width of one inch, a thickness of about 1/32 inch, a tensile strength of 70 PSI, an elongation of 38%, a durometer of 50, an adhesion strength of 6 lb./inch, and meeting MIL-I-22444-C.
(83) After completing step 249, steps 250 and 255 are optionally performed as discussed above. Here, step 250 includes positioning shrink tubing 20 over tape 30, where tape 30 is approximately centered lengthwise along shrink tubing 20. When step 255 is performed, shrink tubing 20 constricts around installation portion 6 and tape 30 (shown in
(84) The present invention provides several advantages. Embodiments of measurement guide 100 and methods of selecting shrink tubing for installation on a hand tool advantageously simplify selecting the proper shrink tubing 20 for hand tool 5. Measurement guides 100 and methods 200 of the present invention are employed to reduce costs, reduce waste of tethering supplies, and improve safety by facilitating proper selection of shrink tubing 20 according to size, weight capacity, and the presence or lack of abrupt geometry 7.
(85) Although the preferred embodiments of the present invention have been described herein, the above description is merely illustrative. Further modification of the invention herein disclosed will occur to those skilled in the respective arts and all such modifications are deemed to be within the scope of the invention as defined by the appended claims.