Aqueous energy storage devices with organic electrode materials
10411262 ยท 2019-09-10
Assignee
Inventors
Cpc classification
H01M10/36
ELECTRICITY
Y10T29/49108
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
An aqueous metal-ion battery and a method for constructing same. In one embodiment, the battery includes an aqueous electrolyte and at least one electrode comprising at least one organic electrode material. A method comprises incorporating an organic electrode material into the electrode of an aqueous metal-ion battery. The organic electrode material further comprises at least one material chosen from carbonyl compounds.
Claims
1. An aqueous metal-ion battery comprising: an electrolyte formed of an aqueous solution having a pH ranging from 2 to 12; an anode comprising at least one organic carbonyl compound as a redox active material for metal-ion (de)intercalation/(un-)coordination; a cathode comprising a compound for metal-ion (de)intercalation/(un-)coordination; and wherein ionic charge carriers are metal ions that move from the anode to the cathode during discharge and back when charging, wherein the organic carbonyl compound comprises a structural formula chosen from the group consisting of (I), (II), and (III): ##STR00001## wherein Core has at least one structural formula chosen from the group consisting of (h) and (i): ##STR00002## Chain has at least one structural formula chosen from the group consisting of (l), (m), (n) and (o): ##STR00003## L is a moiety chosen from the group consisting of dicarbonyl, NH, O, S, CH.sub.2, (CH.sub.2).sub.2, (CH.sub.2).sub.3, (CH.sub.2).sub.4, (CH.sub.2).sub.6, 5/6 membered aryl/heteroaryl groups, and combinations thereof, n is at least 2, Al.sup.1 is at least one moiety chosen from the group consisting of naphthalene, perylene, and 5/6 membered aryl/heteroaryl groups.
2. The battery of claim 1, wherein the core is coupled to at least one chemical group chosen from the group consisting of a polymer chain, an oligomer chain, dicarbonyl, NH, O, S, CH.sub.2, (CH.sub.2).sub.2, (CH.sub.2).sub.3, (CH.sub.2).sub.4, (CH.sub.2).sub.6, optionally substituted 5-6 membered aryl/heteroaryl groups, and another core.
3. The battery of claim 1, wherein the core comprises at least one chemical group chosen from the group consisting of naphthalene, perylene, optionally substituted 5-6 membered aryl/heteroaryl groups, biaryls having optionally substituted 5-6 membered aryl/heteroaryl groups, H, CH.sub.3, and C.sub.2H.sub.5.
4. The battery of claim 1, wherein the carbonyls in the core are reduced and coordinated to metal-ions.
5. The battery of claim 1, comprising the cathode consisting of at least one organic or inorganic electrode material.
6. The battery of claim 5, wherein the cathode comprises at least one organic electrode material chosen from the group consisting of carbonyl compounds, organosulfur compounds, radical compounds, non-conjugated polymers, and combinations thereof.
7. The battery of claim 1, wherein the cathode is capable of intercalation by/coordination to at least one metal-ion chosen from the group consisting of lithium (Li), sodium (Na), magnesium (Mg), calcium (Ca), and aluminum (Al), and combinations thereof.
8. The battery of claim 1, wherein the aqueous solution comprises at least one metal salt as solute and an aqueous solvent which comprises at least 90 wt. % of water.
9. The battery of claim 1, where the at least one organic carbonyl compound is not p-doped or n-doped and contains electrochemically reducible carbonyl groups.
10. A method of constructing an aqueous battery comprising: preparing an anode comprising at least one organic carbonyl compound as a redox active material for metal-ion (de)intercalation/(un-)coordination; preparing a cathode comprising a compound for metal-ion (de)intercalation/(un-) coordination; and contacting the anode and the cathode with an electrolyte formed of an aqueous solution having a pH ranging from 2 to 12; wherein ionic charge carriers are metal ions that move from the anode to the cathode during discharge and back when charging, wherein the organic carbonyl compound comprises a structural formula chosen from the group consisting of (I), (II), and (III): ##STR00004## wherein Core has at least one structural formula chosen from the group consisting of (h) and (i): ##STR00005## Chain has at least one structural formula chosen from the group consisting of (l), (m), (n) and (o): ##STR00006## L is a moiety chosen from the group consisting of dicarbonyl, NH, O, S, CH.sub.2, (CH.sub.2).sub.2, (CH.sub.2).sub.3, (CH.sub.2).sub.4, (CH.sub.2).sub.6, 5/6 membered aryl/heteroaryl groups, and combinations thereof, n is at least 2, Al.sup.1 is at least one moiety chosen from the group consisting of naphthalene, perylene, and 5/6 membered aryl/heteroaryl groups.
11. The method of claim 10, wherein the cathode comprises an inorganic or organic compound capable of intercalation by/coordination to at least one metal-ion chosen from the group consisting of lithium (Li), sodium (Na), magnesium (Mg), calcium (Ca), and aluminum (Al), and combinations thereof.
12. The method of claim 10, wherein the aqueous solution comprises at least one metal salt as solute and-an aqueous solvent which comprises at least 90 wt. % of water.
13. The method of claim 10, where the at least one organic carbonyl compound is not p-doped or n-doped and contains electrochemically reducible carbonyl groups.
14. The method of claim 10, wherein the core is coupled to at least one chemical group chosen from the group consisting of a polymer chain, an oligomer chain, dicarbonyl, NH, O, S, CH.sub.2, (CH.sub.2).sub.2, (CH.sub.2).sub.3, (CH.sub.2).sub.4, (CH.sub.2).sub.6, optionally substituted 5-6 membered aryl/heteroaryl groups, and another core.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a detailed description of the disclosed embodiments, reference will now be made to the accompanying drawings in which:
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DETAILED DESCRIPTION
(30) OVERVIEW: Generally, electrical energy storage devices include capacitors and batteries. While both have various applications, batteries are preferred in the computer and electric vehicle industries for their cyclability and energy/power density. Batteries and particularly secondary or rechargeable batteries are configured as one or more electrochemical cells capable of converting electrical energy into chemical energy during charging and converting chemical energy into electric energy during discharging. In operation of most conventional batteries, the cathode and anode undergo compositional changes during discharging that are restored during charging. The medium through which the electrodes are electrically coupled is the electrolyte. Currently, solutions of salts, bases, and acids in aqueous/non-aqueous solvents are used as electrolytes in secondary batteries.
(31) The present disclosure relates to configurations of aqueous electrolyte batteries. Aqueous electrolyte batteries may provide design options that are not available in organic electrolyte-based battery configurations, such as but not limited to LIBs. More specifically, AMIBs have improved safety and flexibility in vehicle design at reduced system costs compared to LIBs because AMIBs including aqueous lithium-ion batteries (ALIB) use the highly reversible ion-intercalation principle of conventional LIBs but with lower-cost, nonflammable aqueous electrolytes.
(32) Further, the present disclosure relates to battery configurations including at least one electrode comprising OEMs including but not limited to, OCCs. The OEMs of the present disclosure are configurable to operate as both the anode and cathode or to couple with existing cathodic and anodic materials, including but not limited to lithium mixed oxides. In these configurations, the OEM applications in AMIBs demonstrate inorganic and organic hybrid redox couples. As disclosed herein, these redox couples appear to satisfy certain technical performance targets for energy density both in weight and in volume. Further, these properties are maintained in AMIB configurations comprising at least one organic electrode. Thus, organic electrode AMIB configurations disclosed herein represent an additional reduction in the cost of producing a battery, without reduction in cyclability and energy/power density.
(33) ORGANIC ELECTRODE MATERIALS:
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(35) These OCCs are generally insoluble even at the reduced state and show stable capacity retention in both organic and aqueous electrolytes. The employed electroactive moieties without limitation include 1,4-benzoquinone, 1,2-benzoquinone, 1,2-bicarbonyl, diimide, and their derivatives. Aromatic rings can be incorporated to fine-tune the properties of the OCCs. Without limitation by any particular theory, the structural variety and design strategy of organic compounds permit predictable tuning of their redox potential in a wide range in order to fulfill specific device requirements. The reduced form of these structures coordinated to metal-ions, which are prepared via (electro)chemical reduction or formed in situ during charge-discharge, are also within the scope of the disclosure. The disclosed OCCs can demonstrate the characteristics for implementation as electrode materials for ALIBs. As noted hereinabove, these OEMs are merely representative and related configurations of the OEMs are considered within the scope of the present disclosure.
(36) ORGANIC ELECTRODE POTENTIALS: Referring now to
(37) The electrochemical characteristics of the OCCs illustrated in
(38) TABLE-US-00001 TABLE 1 OCC Electrochemical Characteristics Theoretical Observed Average Number Specific Specific Reduction of Capacity Capacity Potential (V vs. Name MW carbonyls (mAh/g) (mAh/g) Li/Li.sup.+) AQ 208.2 2 257 239 2.27 BFFD 188.1 2 285 257 2.45 DMBQ 168.2 2 319 312 2.60 PDBS 170.1 2 315 228 2.05 PI 257.2 4 417 237 2.08 PT 338.3 4 319 300 2.10 PTO 262.2 4 409 360 2.59
(39) Referring still to
(40) TABLE-US-00002 TABLE 2 OEM Electrochemical Characteristics Number Average Reduction of Active Theoretical Specific Potential Name MW Carbonyls Capacity (mAh/g) (V vs. Ag/AgCl) PAQS 238 2 225 0.80 PBDTD 218 2 246 0.45 PBDTDS 250 2 214 0.42 PBFFD 186 2 288 0.38 PBFFDS 218 2 246 0.34 PPQ 206 2 260 0.45 PPTO 260 4 412 0.46 PNDI 264 2 203 0.44 PNDIE 292 2 183 0.56 PNDIB 340 2 158 0.55 PPDIE 242 2 221 0.79
(41) ELECTRODE AND CELL FABRICATION: The OEM electrodes are fabricated by coating a support with a mixture containing at least one OEM. Generally, the mixture is coated onto a support and pressed and/or dried to form the electrode. Alternatively, the mixture may be compressed in contact with a foil, foam, or mesh. More specifically, the mixture comprises a dispersion of at least one OEM, conductive carbon, and at least one fluoropolymer. In certain configurations, the mixture comprises a polar solvent such as but not limited to N-methyl-2-pyrrolidone (NMP), ethanol, and isopropanol. The electrochemical characteristics of some exemplary OEMs are summarized in TABLE 2.
(42) The mixture comprises a dispersion of OEM, conductive carbon, and a fluoropolymer. The concentration of the OEM is between about 20 wt. % and about 90 wt. %, and in certain configurations between about 30 wt. % and about 80 wt. %. The conductive carbon concentration is between about 5 wt. % and about 75 wt. %, and in certain configurations between about 10 wt. % and about 60 wt. %. The fluorpolymer concentration is between about 1 wt. % and about 30 wt. % and in certain configurations between about 5 wt. % and about 25 wt. %. The fluoropolymer may comprise at least one chosen from polyvinylidene fluoride (PVDF) and polytetrafluoroethylene (PTFE).
(43) The support is configured to be a current collector. Non-limiting examples of current collectors comprise a metallic foam, foil, or mesh. The metal of the foam, foil, or mesh comprises at least one transition metal, including Group VIB, VIIB, VIII, IB, IIB, and IIIA metals. In configurations, the foam, foil, or mesh comprises a Group VIII metal, such as but not limited to nickel (Ni); alternatively, the foam, foil, or mesh comprises a Group IIIA metal such as but not limited to aluminum (Al). Further, the foam, foil, or mesh may be coated by a second metal chosen from the transition metal groups listed hereinabove. Likewise, the second metal is a Group VIII metal, such as but not limited to nickel (Ni). In alternative configurations, the foam, foil, or mesh may comprise stainless steel.
(44) Generally, the mixture coats the support and is pressed and/or dried to form the OEM electrode. Alternatively, the mixture may be forced into the support prior to drying. Occasionally, pressure is used to force the mixture into the foam or mesh supports. In certain instances, the pressure comprises mixture injections, compression of the mesh or foam, and the compression of mesh or foam loaded with the (dried) mixture. Pressure may include 0.3-2.0 MPa without limitation.
(45) ORGANIC-METAL ION HYBRIDS BATTERIES: In some configurations, the disclosed electrode materials are configurable for implementation in AMIBs. In these configurations, the batteries comprise an electrode capable of intercalation by/coordination to at least one metal-ion chosen from the group comprising lithium (Li), sodium (Na), magnesium (Mg), calcium (Ca), and in certain instances aluminum (Al). Again, without limitation by any particular theory, the batteries configured thusly use a group of electrochemical redox couples that leverage metal-ion battery electrode chemistry characteristics to potentially provide a reliable and high capacity electrode material to meet certain technical performance parameters for AMIBs in commercial applications.
(46) COUNTER ELECTRODE FABRICATION: Counter electrodes containing compounds capable of metal-ion (de)intercalation/(un-)coordination may be utilized. Generally, the counter electrodes comprise between about 50 wt. % and about 100 wt. % of compounds capable of metal-ion (de)intercalation/(un-)coordination; alternatively the counter electrodes comprise between about 60 wt. % and about 95 wt. % metal-containing compounds. For the fabrication of aqueous lithium-ion batteries, non-limiting exemplary compounds capable of metal-ion (de)intercalation/(un-)coordination include LiCoO.sub.2, LiMn.sub.2O.sub.4, LiNi.sub.1/3Co.sub.1/3Mn.sub.1/3O.sub.2, LiNi.sub.0.8Co.sub.0.15Al.sub.0.05O.sub.2, lithium-rich mixed oxides, LiNi.sub.0.5Mn.sub.1.5O.sub.4 Ni(OH).sub.2, MnO.sub.2, carbonyl compounds, organosulfur compounds, radical compounds, non-conjugated polymers, and combinations thereof. In instances, the counter-electrodes are fabricated in a mixture method as described hereinabove. Additionally, aqueous solutions of one or a mixture of lithium salts such as but not limited to LiNO.sub.3, Li.sub.2SO.sub.4, LiCl, and LiOH ([Li.sup.+]=0.5-14.0 M) are used as the electrolyte.
(47) In certain configurations, the disclosed batteries uses a group of electrochemical redox couples that leverage lithium-ion battery cathode chemistry characteristics to potentially provide a reliable and high capacity anode material to meet certain technical performance parameters for ALIBs in commercial applications. Certain exemplary OEMs that are sustainable, low-cost, and high-energy are illustrated in
C.sub.14H.sub.6O.sub.2S(PAQS)+xLi.sup.++xe.sup.C.sub.14H.sub.6O.sub.2SLi.sub.x(0.8 V vs. Ag/AgCl) [EQ 1] Anode:
LiMn.sub.2O.sub.4Li.sub.1-xMn.sub.2O.sub.4+xLi.sup.++xe.sup.(1.0 V vs. Ag/AgCl) [EQ 2] Cathode:
(48) Specifically, the aqueous electrolytes are composed of at least one metal salt as solute and an aqueous solvent which comprises at least 90 wt. % of water. The aqueous electrolytes may have a pH between about pH 2 and about pH 15. Alternatively, the aqueous electrolytes may have a pH between about pH 6 and about pH 14. In further configurations, the electrolytes may be chosen to most stably support the operation of the electrodes, including a cathode capable of metal-ion (de)intercalation/(un-)coordination and an OEM electrode.
(49) Further, manipulation of the chemical structure, molecular weight, and degree of crystallinity of the OEMs provides increased stability and robustness, particularly in the instances of mechanical trauma or thermal runaway. Thus, the disclosed OEMs may be incorporated into an AMIB such that special protection is unneeded in commercial applications, including vehicular and industrial applications. Additionally, in the present disclosure, the battery configurations are multifunctional. Relating to the stability of the OEMs and the tunability of the electrolytes in the secondary or rechargeable, aqueous, metal-ion battery, the battery may be configurable as a structural member. Exemplary structural members may comprise frames, supports, trusses, chassis, or other components of electrical and mechanical equipment.
(50) To further illustrate various illustrative embodiments of the present invention, the following examples are provided.
EXAMPLES
Example 1
PAQS (see FIG. 3a)
(51) A mixture of PAQS (70 wt. %), Super-P carbon (20 wt. %), and polytetrafluoroethylene (10 wt. %) was pressed into a stainless steel mesh to form the working electrode. A glass fiber paper wet with an aqueous solution of Li.sub.2SO.sub.4 (2.0 M) and LiOH (1.0 M) is placed between the working electrode and a piece of activated carbon cloth serving as the counter electrode. Three-electrode coin cells are fabricated to demonstrate an average reduction potential of 0.80 V vs Ag/AgCl (
Example 2
PBDTD (see FIG. 3b)
(52) A mixture of PBDTD (30 wt. %), Super-P carbon (60 wt. %), and polytetrafluoroethylene (10 wt. %) was pressed into a stainless steel mesh to form the working electrode. A glass fiber paper wet with an aqueous solution of Li.sub.2SO.sub.4 (2.5 M) is placed between the working electrode and a piece of activated carbon cloth serving as the counter electrode. Three-electrode coin cells are fabricated to demonstrate an average reduction potential of 0.45 V vs Ag/AgCl (
Example 3
PBDTDS (see FIG. 3c)
(53) PBDTDS was synthesized with a similar method as that for PAQS. A mixture of PBDTDS (30 wt. %), Super-P carbon (60 wt. %), and polytetrafluoroethylene (10 wt. %) was pressed into a stainless steel mesh to form the working electrode. A glass fiber paper wet with an aqueous solution of Li.sub.2SO.sub.4 (2.5 M) and LiOH (0.1 M) is placed between the working electrode and a piece of activated carbon cloth serving as the counter electrode. Three-electrode coin cells are fabricated to demonstrate an average reduction potential of 0.42 V vs Ag/AgCl (
Example 4
PBFFD (see FIG. 3d)
(54) PBFFD was synthesized with a similar method as that for PBDTD. A mixture of PBFFD (30 wt. %), Super-P carbon (60 wt. %), and polytetrafluoroethylene (10 wt. %) was pressed into a stainless steel mesh to form the working electrode. A glass fiber paper wet with an aqueous solution of Li.sub.2SO.sub.4 (2.5 M) is placed between the working electrode and a piece of activated carbon cloth serving as the counter electrode. Three-electrode coin cells are fabricated to demonstrate an average reduction potential of 0.38 V vs Ag/AgCl (
Example 5
PBFFDS (see FIG. 3e)
(55) PBFFDS was synthesized with a similar method as that for PAQS. A mixture of PBFFDS (30 wt. %), Super-P carbon (60 wt. %), and polytetrafluoroethylene (10 wt. %) was pressed into a stainless steel mesh to form the working electrode. A glass fiber paper wet with an aqueous solution of Li.sub.2SO.sub.4 (2.5 M) is placed between the working electrode and a piece of activated carbon cloth serving as the counter electrode. Three-electrode coin cells are fabricated to demonstrate an average reduction potential of 0.34 V vs Ag/AgCl (
Example 6
PPQ (see FIG. 31)
(56) PPQ was synthesized with a similar method as that for PBDTD. A mixture of PPQ (30 wt. %), Super-P carbon (60 wt. %), and polytetrafluoroethylene (10 wt. %) was pressed into a stainless steel mesh to form the working electrode. A glass fiber paper wet with an aqueous solution of Li.sub.2SO.sub.4 (2.5 M) of LiOH (0.1 M) is placed between the working electrode and a piece of activated carbon cloth serving as the counter electrode. Three-electrode coin cells are fabricated to demonstrate an average reduction potential of 0.45 V vs Ag/AgCl (
Example 7
PPTO (see FIG. 3g)
(57) PPTO was synthesized with a similar method as that for PBDTD. A mixture of PPTO (30 wt. %), Super-P carbon (60 wt. %), and polytetrafluoroethylene (10 wt. %) was pressed into a stainless steel mesh to form the working electrode. A glass fiber paper wet with an aqueous solution of Li.sub.2SO.sub.4 (2.5 M) is placed between the working electrode and a piece of activated carbon cloth serving as the counter electrode. Three-electrode coin cells are fabricated to demonstrate an average reduction potential of 0.46 V vs Ag/AgCl (
Example 8
PNDI (see FIG. 3h)
(58) A mixture of PNDI (30 wt. %), Super-P carbon (60 wt. %), and polytetrafluoroethylene (10 wt. %) was pressed into a stainless steel mesh to form the working electrode. A glass fiber paper wet with an aqueous solution of Li.sub.2SO.sub.4 (2.5 M) is placed between the working electrode and a piece of activated carbon cloth serving as the counter electrode. Three-electrode coin cells are fabricated to demonstrate an average reduction potential of 0.44 V vs Ag/AgCl (
Example 9
PNDIE (see FIG. 3i)
(59) A mixture of PNDIE (60 wt. %), Super-P carbon (30 wt. %), and polytetrafluoroethylene (10 wt. %) was pressed into a stainless steel mesh to form the working electrode. A glass fiber paper wet with an aqueous solution of Li.sub.2SO.sub.4 (2.5 M) is placed between the working electrode and a piece of activated carbon cloth serving as the counter electrode. Three-electrode coin cells are fabricated to demonstrate an average reduction potential of 0.56 V vs Ag/AgCl (
Example 10
PNDIB (see FIG. 3j)
(60) A mixture of PNDIB (60 wt. %), Super-P carbon (30 wt. %), and polytetrafluoroethylene (10 wt. %) was pressed into a stainless steel mesh to form the working electrode. A glass fiber paper wet with an aqueous solution of Li.sub.2SO.sub.4 (2.5 M) is placed between the working electrode and a piece of activated carbon cloth serving as the counter electrode. Three-electrode coin cells are fabricated to demonstrate an average reduction potential of 0.55 V vs Ag/AgCl (
Example 11
PPDIE (see FIG. 3k)
(61) A mixture of PPDIE (60 wt. %), Super-P carbon (30 wt. %), and polytetrafluoroethylene (10 wt. %) was pressed into a stainless steel mesh to form the working electrode. A glass fiber paper wet with an aqueous solution of Li.sub.2SO.sub.4 (2.5 M) is placed between the working electrode and a piece of activated carbon cloth serving as the counter electrode. Three-electrode coin cells are fabricated to demonstrate an average reduction potential of 0.79 V vs Ag/AgCl (
(62) Variations, combinations, and/or modifications of the embodiment(s) and/or features of the embodiment(s) disclosed herein made by a person having ordinary skill in the art are within the scope of the disclosure. Alternative embodiments that result from combining, integrating, and/or omitting features of the embodiment(s) are also within the scope of the disclosure. Where numerical ranges or limitations are expressly stated, such express ranges or limitations should be understood to include ranges or limitations of like magnitude falling within the expressly stated ranges or limitations (e.g., from about 1 to about 10 includes, 2, 3, 4, etc.; greater than 0.10 includes 0.11, 0.12, 0.13, etc.). For example, whenever a numerical range with a lower limit, R.sub.l, and an upper limit, R.sub.u, is disclosed, any number falling within the range is specifically disclosed. In particular, the following numbers within the range are specifically disclosed: R=R.sub.1+k*(R.sub.uR.sub.l), wherein k is a variable ranging from 1 percent to 100 percent with a 1 percent increment, i.e., k is 1 percent, 2 percent, 3 percent, 4 percent, 5 percent, . . . 50 percent, 51 percent, 52 percent . . . 95 percent, 96 percent, 97 percent, 98 percent, 99 percent, or 100 percent. Moreover, any numerical range defined by two R numbers as defined in the above is also specifically disclosed. Use of the term optionally with respect to any element of a claim means that the element is required, or alternatively, the element is not required, both alternatives being within the scope of the claim. Use of broader terms such as comprises, includes, and having means including but not limited to and should be understood to also provide support for narrower terms such as consisting of, consisting essentially of, and comprised substantially of. Accordingly, the scope of protection is not limited by the description set out above but is defined by the claims that follow, that scope including all equivalents of the subject matter of the claims. Each and every claim is incorporated as further disclosure into the specification and the claims are exemplary embodiment(s) of the present invention. The discussion of a reference in the disclosure is not an admission that it is prior art, especially any reference that has a publication date after the priority date of this application. The disclosure of all patents, patent applications, and publications cited in the disclosure are hereby incorporated by reference, to the extent that they provide exemplary, procedural or other details supplementary to the disclosure.