Motor vehicle headlight for emitting a long-range light distribution
10408407 · 2019-09-10
Assignee
Inventors
- Martin Stein (Zarsdorf, AT)
- Christian BEMMER (Klein-Poechlarn, AT)
- Thomas EDLETZBERGER (Loosdorf, AT)
- Martin SCHRAGL (Zarnsdorf, AT)
- Peter Schadenhofer (Roggendorf, AT)
- Jürgen Ganzberger (St. Georgen am Steinfelde, AT)
- Johann Altmann (Gmünd, AT)
- Jürgen Zorn (Rossatz, AT)
Cpc classification
F21S41/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/663
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/176
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/19
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21S41/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/663
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/143
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/19
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S45/49
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a light module for a motor vehicle headlight for emitting light to form a light pattern in an area in front of the light module, the light module comprising two or more primary light sources (PLQ1, PLQ2) that produce light to form a main light pattern (HLV), and at least one secondary light source (SLQ1) that produces light to form an additional light pattern (ZLV), the additional light pattern overlapping the main light pattern to form an entire light pattern, the primary light sources (PLQ1, PLQ2) being associated with at least one primary reflector (PR1, PR2) and being set up to bundle the light emitted the from the primary light sources (PLQ1, PLQ2) and to direct it in the form of the main light pattern (HLV) into an area in front of the light module, the at least one secondary light source (SLQ1) being associated with an optical imaging system (AS) and being set up to project the light emitted from the at least one secondary light source (SLQ1) in the form of the additional light pattern (ZLV) into an area in front of the light module, wherein the main light pattern (HLV) is in the form of a short-range light pattern and the additional light pattern (ZLV) is in the form of a long-range light pattern and the entire light pattern (LFL) is in the form of a long-range light pattern.
Claims
1. A lighting device for a motor vehicle headlight for emitting light to form a light pattern in an area in front of the lighting device, the lighting device comprising: a supporting frame (TR); a main support (HT); an additional support (ZT); and a light module, which comprises: two or more primary light sources (PLQ1, PLQ2) configured to produce light to form a main light pattern (HLV); and at least one secondary light source (SLQ1) configured to produce light to form an additional light pattern (ZLV), the additional light pattern overlapping the main light pattern to form an entire light pattern, wherein the two or more primary light sources (PLQ1, PLQ2) are associated with at least one primary reflector (PR1, PR2) and are set up to bundle the light emitted the from the primary light sources (PLQ1, PLQ2), wherein an optical imaging system (AS) is associated with the at least one secondary light source (SLQ1) and is set up to project the light emitted from the at least one secondary light source (SLQ1) in the form of the additional light pattern (ZLV) into an area in front of the light module, wherein the main light pattern (HLV) is in the form of a short-range light pattern and the additional light pattern (ZLV) is in the form of a long-range light pattern and the entire light pattern (LFL) is in the form of a long-range light pattern, wherein the at least one primary reflector (PR1, PR2) is set up to direct the light emitted the from the primary light sources (PLQ1, PLQ2) in the form of the main light pattern (HLV) into an area in front of the light module, and the optical imaging system (AS) has at least one hyperboloid reflector (SR1), the hyperboloid reflector having a collimator lens (KL1) in front of it, the at least one secondary light source (SLQ1) being arranged at a real focal point (BP1) of the hyperboloid reflector (SR1), and the focal point (KLB) of the collimator lens (KL1) coinciding with the virtual focal point (BP2) of the hyperboloid reflector (SR1), wherein the supporting frame (TR) is set up to receive the main support (HT) and the additional support (ZT), wherein the main support (HT) is set up to receive the primary light sources (PLQ1, PLQ2) and the at least one primary reflector (PR1, PR2), and wherein the additional support (ZT) is set up to receive the at least one secondary light source (SLQ1) and the optical imaging system (AS), and wherein the secondary light source (SLQ1) is in the form of light conversion means of a laser light unit, and the laser light unit is arranged in a laser light unit housing (HM), this laser light unit housing (HM) being elongated and being arranged in and guidable through a receiving opening (AO) in the supporting frame (TR), this receiving opening being configured to receive the laser light unit housing.
2. The lighting device of claim 1, wherein the at least one primary reflector (PR1, PR2) is in the form of a paraboloidal reflector.
3. The lighting device of claim 1, wherein the two or more primary light sources (PLQ1, PLQ2) are in the form of LEDs.
4. The lighting device of claim 1, wherein every primary light source (PLQ1, PLQ2) is associated with exactly one primary reflector (PR1, PR2).
5. The lighting device of claim 1, wherein if there are two or more primary reflectors (PR1, PR2), all primary reflectors are made together in a single piece.
6. The lighting device of claim 1, wherein if there are two or more primary reflectors (PR1, PR2), all primary reflectors are separate from one another.
7. The lighting device of claim 1, wherein every primary light source (PLQ1, PLQ2) is arranged at a focal point (PB1, PB2) of the at least one primary reflector (PR1, PR2).
8. The lighting device of claim 1, wherein the at least one secondary light source (SLQ1) is in the form of light conversion means of a laser light unit.
9. The lighting device of claim 1, wherein the primary light sources (PLQ1, PLQ2) are in the form of light sources of one type, preferably in the form of LEDs, and that the at least one secondary light source (SLQ1) is in the form of a light source of another type, preferably in the form of light conversion means of a laser light unit.
10. The lighting device of claim 1, wherein the optical imaging system (AS) has at least one secondary reflector, preferably a freeform reflector.
11. The lighting device of claim 1, wherein the hyperboloid reflector (SR1) has auxiliary optics (KL1) in front of it.
12. The lighting device of claim 1, wherein a secondary reflector focal length (HBW1) is equal to the at least one primary reflector focal length (PBW1, PBW2).
13. The lighting device of claim 12, wherein if there are two or more primary reflectors, the primary reflector focal lengths (PBW1, PBW2) are the same.
14. The lighting device of claim 1, wherein an optical axis of the imaging system (SO1) and an optical axis of the at least one primary reflector (PO1, PO2) are oriented essentially parallel to one another.
15. The lighting device of claim 14, wherein if there are two or more primary reflectors, all their optical axes (PO1, PO2) are oriented parallel to one another and the optical axis of the imaging system (SO1) is oriented essentially parallel to the optical axes of the primary reflectors.
16. The lighting device of claim 1, wherein the primary light sources (PLQ1, PLQ2) are arranged so that the at least one secondary light source (SLQ1) is surround by the primary light sources (PLQ1, PLQ2)/arranged between the primary light sources (PLQ1, PLQ2).
17. The lighting device of claim 1, wherein the main support (HT) and/or the additional support (ZT) are/is each in the form of a heat sink.
18. The lighting device of claim 1, wherein the main support (HT) and the supporting frame (TR) are associated with at least one first adjustment triangle system (EDS1) to adjust the main support (HT) with respect to the supporting frame (TR).
19. The lighting device of claim 1, wherein the additional support (ZT) and the supporting frame (TR) are associated with at least one second adjustment triangle system (EDS2) to adjust the additional support (ZT) with respect to the supporting frame (TR).
20. The lighting device of claim 1, wherein the supporting frame (TR) is pivotable about at least one axis (TA).
21. The lighting device of claim 1, wherein the supporting frame (TR) is arranged between the additional support (ZT) and the main support (HT).
22. The lighting device of claim 1, wherein the supporting frame (TR) is arranged behind the main support (HT) and the additional support (ZT) is arranged behind the supporting frame (TR).
23. The lighting device of claim 1, wherein the supporting frame (TR) has at least three passages and the main support (HT) has at least three receiving sockets, every receiving socket of the main support corresponding to one passage of the supporting frame.
24. The lighting device of claim 1, wherein the additional support (ZT) has at least three passages and the supporting frame (TR) has at least three receiving sockets, every receiving socket of the supporting frame (TR) corresponding to one passage of the additional support (ZT).
25. A motor vehicle headlight with at least one lighting device according to claim 1.
26. A motor vehicle with at least one motor vehicle headlight according to claim 25.
27. A lighting device for a motor vehicle headlight for emitting light to form a light pattern in an area in front of the lighting device, the lighting device comprising: a supporting frame (TR); a main support (HT); an additional support (ZT); and a light module, which comprises: two or more primary light sources (PLQ1, PLQ2) configured to produce light to form a main light pattern (HLV); and at least one secondary light source (SLQ1) configured to produce light to form an additional light pattern (ZLV), the additional light pattern overlapping the main light pattern to form an entire light pattern, wherein the two or more primary light sources (PLQ1, PLQ2) are associated with at least one primary reflector (PR1, PR2) and are set up to bundle the light emitted the from the primary light sources (PLQ1, PLQ2), wherein an optical imaging system (AS) is associated with the at least one secondary light source (SLQ1) and is set up to project the light emitted from the at least one secondary light source (SLQ1) in the form of the additional light pattern (ZLV) into an area in front of the light module, wherein the main light pattern (HLV) is in the form of a short-range light pattern and the additional light pattern (ZLV) is in the form of a long-range light pattern and the entire light pattern (LFL) is in the form of a long-range light pattern, wherein the at least one primary reflector (PR1, PR2) is set up to direct the light emitted the from the primary light sources (PLQ1, PLQ2) in the form of the main light pattern (HLV) into an area in front of the light module, and the optical imaging system (AS) has at least one hyperboloid reflector (SR1), the hyperboloid reflector having a collimator lens (KL1) in front of it, the at least one secondary light source (SLQ1) being arranged at a real focal point (BP1) of the hyperboloid reflector (SR1), and the focal point (KLB) of the collimator lens (KL1) coinciding with the virtual focal point (BP2) of the hyperboloid reflector (SR1), wherein the supporting frame (TR) is set up to receive the main support (HT) and the additional support (ZT), wherein the main support (HT) is set up to receive the primary light sources (PLQ1, PLQ2) and the at least one primary reflector (PR1, PR2), and wherein the additional support (ZT) is set up to receive the at least one secondary light source (SLQ1) and the optical imaging system (AS), and wherein the supporting frame (TR) has at least three passages and the main support (HT) has at least three receiving sockets, every receiving socket of the main support corresponding to one passage of the supporting frame.
28. A lighting device for a motor vehicle headlight for emitting light to form a light pattern in an area in front of the lighting device, the lighting device comprising: a supporting frame (TR); a main support (HT); an additional support (ZT); and a light module, which comprises: two or more primary light sources (PLQ1, PLQ2) configured to produce light to form a main light pattern (HLV); and at least one secondary light source (SLQ1) configured to produce light to form an additional light pattern (ZLV), the additional light pattern overlapping the main light pattern to form an entire light pattern, wherein the two or more primary light sources (PLQ1, PLQ2) are associated with at least one primary reflector (PR1, PR2) and are set up to bundle the light emitted the from the primary light sources (PLQ1, PLQ2), wherein an optical imaging system (AS) is associated with the at least one secondary light source (SLQ1) and is set up to project the light emitted from the at least one secondary light source (SLQ1) in the form of the additional light pattern (ZLV) into an area in front of the light module, wherein the main light pattern (HLV) is in the form of a short-range light pattern and the additional light pattern (ZLV) is in the form of a long-range light pattern and the entire light pattern (LFL) is in the form of a long-range light pattern, wherein the at least one primary reflector (PR1, PR2) is set up to direct the light emitted the from the primary light sources (PLQ1, PLQ2) in the form of the main light pattern (HLV) into an area in front of the light module, and the optical imaging system (AS) has at least one hyperboloid reflector (SR1), the hyperboloid reflector having a collimator lens (KL1) in front of it, the at least one secondary light source (SLQ1) being arranged at a real focal point (BP1) of the hyperboloid reflector (SR1), and the focal point (KLB) of the collimator lens (KL1) coinciding with the virtual focal point (BP2) of the hyperboloid reflector (SR1), wherein the supporting frame (TR) is set up to receive the main support (HT) and the additional support (ZT), wherein the main support (HT) is set up to receive the primary light sources (PLQ1, PLQ2) and the at least one primary reflector (PR1, PR2), and wherein the additional support (ZT) is set up to receive the at least one secondary light source (SLQ1) and the optical imaging system (AS), and wherein the additional support (ZT) has at least three passages and the supporting frame (TR) has at least three receiving sockets, every receiving socket of the supporting frame (TR) corresponding to one passage of the additional support (ZT).
Description
(1) The invention along with other advantages is explained in detail below using preferred, non-restrictive sample embodiments, which are illustrated in a drawing. The figures are as follows:
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(9) First, please refer to
(10) It is also preferred that all real focal lengths (i.e., the distance between the principal plane and the focal point, in the case of the hyperboloid reflector the real focal point at which the secondary light source is arranged) PBW1, PBW2, HBW1 of all reflectors used in this invention be essentially the same. This can minimize the installation depth of the light module and thereby take into account the design freedom and compactness that are more and more frequently emphasized in today's headlights.
(11) Moreover, the primary reflectors and the secondary reflector are arranged so that their optical axes PO1, PO2, SO1 run parallel to one another. This is especially relevant for the quality of the emitted light pattern.
(12) The arrangement of the essential components of the invention shown in
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(14) In the context of this invention, the term angle error is understood to be an optical aberration that can occur when a motor vehicle headlight has modules consisting of at least one light source and at least one reflector associated with the at least one light source, these modules being separate from one another and being set up to form a common light pattern. The light patterns produced by the respective light modules are measured on a plotting screen set up transverse to the light's main direction of propagation at a distance (typically 25 meters), and the optical axes of the respective modules are adjusted so that the light pattern on the plotting screen essentially meets the requirements, preferably the legally prescribed standards (for example, the ECE regulations). An orientation of the optical axes of the modules that is inexactly parallel to a substantial extent can result in distortions in the desired light pattern after the plotting screen and in front of the plotting screen.
(15) A side view of the inventive light module presented in
(16) Since the preferred sample embodiments of the light module have been illustrated, the discussion will now refer to the arrangement of the light module in a lighting device.
(17) Each of the supports has an adjustment triangle system to connect it to the supporting frame and to adjust it with respect to the supporting frame, the preferred embodiment shown in
(18) In the context of this invention, the term adjustment triangle system is generally understood to mean an adjustment system that adjusts the support with respect to the supporting frame through three actuating elements (e.g., adjusting screws), which are pivotably connected with the corresponding support and with the supporting frame. The adjustment is normally done by means of mechanical and/or electric motor actuation means, which are associated with the lighting device. Such adjustment systems are known in the prior art (see, e.g., the applicant's application A 50329/2013).
(19) In a preferred further development of the invention, the laser light unit has, as is shown in
(20) Moreover,
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(22) When the supporting frame is connected with the main support, the thread sections of the (three) adjusting screws HES1, HES2, HES3 are arranged in the (three) passages provided for them in the supporting frame TR in such a way that the thread sections of the adjusting screws engage into the corresponding counter thread sections of the supporting frame. When this happens, the spherical head of each adjusting screw engages into the corresponding receiving socket of the main support, this receiving socket being set up to receive a spherical head, as is shown in
(23) Furthermore, when the supporting frame TR is connected with the additional support ZT, the thread sections of the (three) adjusting screws ZES1, ZES2, ZES3 are arranged in the (three) passages provided for them in the additional support ZT so that the thread sections of the adjusting screws engage into the corresponding counter thread sections of the additional support ZT, the spherical head of each adjusting screw engaging into the corresponding receiving socket of the supporting frame, this receiving socket being set up to receive a spherical head, as is shown in