Method and mechanism for controlling gravitational discharge of material from a railroad hopper car
10407972 ยท 2019-09-10
Assignee
Inventors
- Richard A. Watson (Freedom, PA, US)
- Christopher C. Gaydos (Burlington, WI, US)
- Eric F. Wenzel (Lindenhurst, IL, US)
Cpc classification
E05F17/00
FIXED CONSTRUCTIONS
E01B27/02
FIXED CONSTRUCTIONS
B61D7/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
E05F17/00
FIXED CONSTRUCTIONS
B61D7/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A mechanism for conjointly operating a plurality of gate assemblies mounted on a hopper car having an elongated car body with sides and ends, and a bottom defining a discharge area comprised of a plurality of discharge openings. Each gate assembly includes a slide door arranged in operable association with one of the discharge openings. The mechanism operates the slide door on all the gates conjointly relative to each other. Methods for controlling the gravitational discharge of material from a hopper car are also disclosed.
Claims
1. A hopper railcar having a longitudinal axis, a hopper for receiving and holding materials, with said hopper being mounted on a frame, said railcar comprising: at least three gate assemblies, with one gate assembly being individually arranged in material receiving relation relative to one of a series of openings on said hopper, with two of the gate assemblies being longitudinally aligned relative to each other and disposed to one lateral side of the longitudinal axis of the hopper railcar and with a third gate assembly being disposed to an opposite lateral side of the longitudinal axis of said hopper, with each individual gate assembly having a frame including two side frame members rigidly interconnected to two end frame members, with the side frame members and end frame members of each gate assembly being configured toward their upper end with a mounting flange to facilitate individualized mounting of said gate assembly to the hopper, with the end frame members and side frame members of each gate assembly defining therebetween a discharge outlet arranged in material receiving relation relative to an opening defined by the hopper on the railcar, with each individual gate assembly further including a slide door mounted between the side frame members and end frame members for sliding movement in a direction extending generally normal to the longitudinal axis of said car, and with each gate assembly also including a drive mechanism disposed adjacent one end of said gate assembly frame, a drive apparatus for slidably moving the slide door of each gate assembly anywhere between open and closed positions relative to the respective discharge opening of the respective gate assembly, with said drive apparatus comprising: an operating shaft assembly mounted for rotation about a fixed axis, with the fixed axis of said operating shaft assembly extending generally normal to the longitudinal axis of said hopper railcar, and with at least one end of said operating shaft assembly extending adjacent to one lateral side of the hopper railcar and such that rotation of said operating shaft assembly about the fixed axis thereof forcibly and conjointly moves the slide door of each gate assembly between positions as a function of the direction of rotation of said operating shaft; a first drive shaft extending generally parallel to the longitudinal axis of said railcar and operably coupled to the drive apparatus of each of the two gate assemblies mounted to one lateral side of the longitudinal axis of the hopper railcar; a second drive shaft extending generally parallel to the longitudinal axis of said railcar and operably coupled to the drive apparatus of the third gate assembly mounted to a lateral side of the longitudinal axis of the hopper railcar opposite from at least one of the other two gate assemblies; a first force transfer mechanism operably connected between said operating shaft assembly and said first drive shaft; and a second force transfer mechanism operably connected between said operating shaft assembly and said second drive shaft.
2. The hopper railcar according to claim 1, wherein each force transfer mechanism includes a gear box having an input gear and an output gear arranged in intermeshing relationship relative to each other.
3. The hopper railcar according to claim 2, wherein the input gear and output gears of each gear box have a ratio of about 5:1 therebetween.
4. The hopper railcar according to claim 1, wherein said operating shaft assembly extends between said two longitudinally aligned gate assemblies.
5. The hopper railcar according to claim 1, wherein said operating shaft assembly includes an elongated operating shaft, with at least one end of end of said operating shaft extending adjacent to one lateral side of the hopper railcar.
6. The hopper railcar according to claim wherein the drive mechanism of each gate assembly includes a rack and pinion assembly with a pair of racks provided on each sliding gate and a pair of pinion gears arranged in intermeshing relationship with said racks, with said pinion gears being arranged on a shaft which is supported by the frame of each gate assembly for rotational movement about a fixed axis.
7. The hopper railcar according to claim wherein the operating shaft assembly of said drive apparatus for slidably moving the door of each of said gate assemblies is operably connected to the sliding doors of those gate assemblies arranged to one lateral side of the longitudinal axis of said car body by a first force transfer mechanism, and with the single operating shaft assembly of said mechanism for simultaneously moving each of said sliding doors is operably connected to the sliding door arranged to an opposed lateral side of the longitudinal axis of said car body by a second force transfer mechanism such that that rotation of said operating shaft assembly about the fixed axis thereof forcibly and conjointly moves all the sliding doors conjointly between positions as a function of the direction of rotation of said operating shaft assembly.
8. The hopper railcar according to claim 1, wherein each force transfer mechanism includes a gear box having an input gear and an output gear arranged in intermeshing relationship relative to each other.
9. The hopper railcar according to claim 8, wherein the input gear and output gears of each gear box have a ratio of about 5:1 therebetween.
10. A hopper railcar having a longitudinal axis, said hopper car comprising: four individual gate assemblies mounted to said hopper railcar, with each individual gate assembly being operably associated with one of a series of openings forming part of an enlarged discharge area defined toward a bottom of the hopper railcar, with first and second gate assemblies being generally longitudinally aligned relative to each other and disposed to one lateral side of the longitudinal axis of the hopper railcar, and with third and fourth gate assemblies being generally longitudinally aligned relative to each other on a second lateral side of the longitudinal axis of said hopper railcar, and with said first and third gate assemblies and said second and fourth gate assemblies, respectively, being generally laterally aligned relative to each other, with each individual gate assembly having a frame including two side frame members rigidly joined to two end frame members, with the side frame members and end frame members of each gate assembly being configured toward their upper end with a mounting flange to facilitate individualized mounting of said gate assembly to the railcar, with the frame members of each individual gate assembly defining a discharge outlet arranged in material receiving relation relative to one of said openings defined by a hopper on said railcar, with each individual gate assembly further including a slide door mounted on the slide frame of each gate assembly for movements in a direction extending generally normal to the longitudinal axis of said car, and with the first and second longitudinally aligned gate assemblies mounted to the one lateral side of the longitudinal axis of the hopper railcar each including a drive apparatus for moving the respective slide of said first and second gate assemblies anywhere between open and closed positions relative to the respective discharge opening of the respective gate assembly a mechanism for conjointly controlling operation of the four individual gate assemblies, with said mechanism comprising: an operating shaft assembly mounted for rotation about a fixed axis, with the fixed axis of said operating shaft assembly extending generally normal to the longitudinal axis of said hopper railcar, and with at least one end of said operating shaft assembly extending adjacent to one lateral side of the hopper railcar; a drive shaft extending generally parallel to the longitudinal axis of said railcar and operably coupled to the drive apparatus of each of the first and second gate assemblies mounted to one lateral side of the longitudinal axis of the hopper railcar; a force transfer mechanism operably connected between said operating shaft assembly and said drive shaft; and with the slide doors of the third and fourth gate assemblies being operably coupled to the slide doors of said first and second gates assemblies, respectively, such that rotation of said operating shaft assembly about the fixed axis thereof forcibly and conjointly moves the slide door of each gate assembly anywhere between and to the closed and open positions as a function of the direction of rotation of said operating shaft.
11. The hopper railcar according to claim 10, wherein the force transfer mechanism of said mechanism for conjointly controlling operation of the four individual gate assemblies includes a gear box having an input gear and an output gear arranged in intermeshing relationship relative to each other.
12. The hopper railcar according to claim 11, wherein the input gear and output gears of each gear box of the force transfer mechanism have a ratio of about 5:1 therebetween.
13. The a hopper railcar according to claim 10, wherein said operating shaft assembly of said mechanism for conjointly controlling operation of the four individual gate assemblies extends between said first and second generally longitudinally aligned gate assemblies.
14. A mechanism for conjointly controlling first and second generally aligned gate assemblies adapted to be mounted to a hopper railcar having a longitudinal axis, with each gate assembly being adapted to be operably associated with first and second openings defined toward a bottom of the hopper railcar, with each gate assembly having a frame defining a discharge outlet and a door mounted on the respective frame of each gate assembly for generally horizontal sliding movements, said mechanism comprising: a drive apparatus arranged in operable combination with said first gate assembly for positively moving the slide door of said first gate assembly anywhere between and to a closed position and an open position relative to the discharge outlet of the first gate assembly, said drive apparatus including an operating shaft assembly mounted on the frame of said first gate assembly for rotation about a fixed axis, and a mechanism for converting rotation of said operating shaft assembly into linear sliding movements of the door of said first agate assembly; and an apparatus for operably interconnecting the sliding door of said first gate assembly with the sliding door of the second gate assembly such that linear movements of the door of said first gate assembly anywhere between the closed and open positions is effectively transferred to the door of the second gate assembly and used to linearly and conjointly move the sliding door of the second gate assembly between closed and open positions, and wherein said apparatus for operably interconnecting the slide door of said first gate assembly with the slide door of the second gate assembly includes a series of spaced connectors extending from the slide door of said first gate assembly to the slide door of said second gate assembly, with spacing between said connectors permitting substantially uninterrupted passage of material thereover.
15. The mechanism according to claim 14, wherein the fixed axis of the operating shaft assembly of the drive apparatus arranged in operable combination with said first gate assembly extends generally parallel with the longitudinal axis of said hopper railcar.
16. The mechanism according to claim 14, wherein the operating shaft assembly of said drive apparatus arranged in operable combination with said first gate assembly includes an elongated operating shaft mounted for rotation about the fixed axis of said operating shaft assembly, and wherein said drive apparatus further includes a rack and pinion assembly.
17. The mechanism according to claim 14, wherein the connectors of said apparatus for operably interconnecting the slide door of said first gate assembly with the slide door of the second gate assembly are arranged in generally normal relation relative to the longitudinal axis of said hopper railcar.
18. The mechanism according to claim 14, wherein said apparatus for operably interconnecting the slide door of said first gate assembly with the slide door of the second gate assembly functions to operably push the slide door of the second gate assembly from the closed position toward the open position in response to movement of the slide door of the first gate assembly from the closed position toward the open position.
19. A method for controlling the gravitational discharge of commodity from a railcar hopper car having an elongated body defining a longitudinal axis, with said elongated body having opposed lateral sides along with a bottom defining a discharge area including at least three discharge openings, with two of said discharge openings being arranged to one lateral side of the longitudinal axis and a third discharge opening being arranged to an opposite side of the longitudinal axis, said method comprising the steps of: mounting a gate assembly individually and in general registry with each of said discharge openings to control the gravitational discharge of commodity from said car and such that two gate assemblies are individually mounted to said car and to a common lateral side of the longitudinal axis of said car while another gate assembly is individually mounted to said car on an opposite lateral side of the longitudinal axis of said car, with each gate assembly including two side frame members rigidly interconnected to two end frame members, with the side frame members and end frame members of each gate assembly being configured toward their upper end with a mounting flange to facilitate individualized mounting of said gate assembly to the elongated body of said railcar, with the end frame members and side frame members of each gate assembly defining therebetween a discharge outlet arranged in material receiving relation relative to one of said discharge opening defined by the bottom of said elongated body on said railcar, with each gate assembly further including a slide door mounted between the side frame members and end frame members of each gate assembly for sliding movement in a direction extending generally normal to the elongated axis of said hopper car between closed and open position relative to the respective discharge opening, and a rotatable drive operably coupled to the respective slide door for moving the respective slide door anywhere between and to the closed and open positions; and using a single operating shaft assembly having a fixed axis of rotation to move the slide doors of each gate assembly conjointly relative to each other anywhere between and to said closed and open positions so as to facilitate discharge of materials from said railcar through said discharge area.
20. The method for controlling discharge of commodity from a railcar hopper car according to claim 19, including the further step of: arranging the rotational axis of said single operating shaft assembly such that said rotational axis operably extends between the two gate assemblies mounted to the common lateral side of the longitudinal axis of said hopper car.
21. The method for controlling discharge of commodity from a railcar hopper car according to claim 19, including the further step of: connecting the rotatable drive of the two gate assemblies mounted to a common lateral side of the longitudinal axis of said hopper car with a shaft extending generally parallel to the longitudinal axis of said hopper car.
22. The method for controlling discharge of commodity from a railcar hopper car according to claim 19, including the further step of: providing a first force transfer mechanism for operably connecting the rotatable drive of the two gate assemblies mounted to one common lateral side of the longitudinal axis of said hopper car to said single operating shaft assembly.
23. The method for controlling discharge of commodity from a railcar hopper car according to claim 22, including the further step of: providing a second force transfer mechanism for operably connecting the rotatable drive shaft of the gate assembly mounted to an opposed lateral side of the longitudinal axis of said hopper car to said single operating shaft assembly.
24. A method for controlling the gravitational discharge of commodity from a railroad hopper car having an elongated body defining an elongated axis, with said elongated body having opposed lateral sides along with a bottom defining first and second aligned discharge openings, said method comprising the steps of: arranging a first gate assembly in general registry with said first discharge opening to control the gravitational discharge of commodity from said car, with said first gate assembly including a slide door movable along a generally horizontal and linear path of travel between closed and open position relative to the first discharge opening, a drive apparatus for positively moving the slide door of said first gate assembly between the closed position and the open position relative to the first discharge opening, with said drive apparatus including a rotatable operating shaft assembly, and a mechanism for converting rotation of said operating shaft assembly into linear movements of the gate of said first agate assembly; arranging a second gate assembly in general registry with said second discharge opening to further control the gravitational discharge of commodity from said car, with said second gate assembly including a slide door movable along a generally horizontal and linear path of travel between closed and open position relative to the second discharge opening, and interconnecting the slide door of said first gate assembly with the slide door of said second gate assembly with a series of spaced connectors secured to the slide doors of said first and second gate assemblies, with spacing between said connectors permitting substantially uninterrupted passage of material thereover such that linear movements of the door of said first gate assembly between the closed and open positions are effectively transferred to the door of the second gate assembly and used to linearly and conjointly move the door of the second gate assembly between closed and open positions.
25. The method according to claim 24, wherein the step of arranging the first and second gate assemblies involves generally aligning said first and second gate assemblies longitudinally relative to each other.
26. The method according to claim 24, wherein the mechanism for converting rotation of said operating shaft assembly into linear movements of the gate of said first agate assembly includes a rack and pinion assembly.
27. A method for controlling the gravitational discharge of commodity from a railroad hopper car having an elongated body having opposed lateral sides and defining an elongated axis, with said elongated body having opposed lateral sides along with a bottom defining first and second laterally spaced discharge openings disposed to opposed lateral sides of the elongated axis of said railroad hopper car, said method comprising the steps of: arranging a first gate assembly in general registry with said first discharge opening to control the gravitational discharge of commodity from said car, with said first gate assembly including a slide door movable along a generally horizontal and linear path of travel between closed and open position relative to the first discharge opening, a drive apparatus for positively moving the slide door of said first gate assembly between the closed position and the open position relative to the first discharge opening, with said drive apparatus including a rotatable operating shaft assembly, and a mechanism for converting rotation of said operating shaft assembly into linear movements of the slide door of said first agate assembly; arranging a second gate assembly in general registry with said second discharge opening to further control the gravitational discharge of commodity from said car, with said second gate assembly including a slide door movable along a generally horizontal and linear path of travel between closed and open position relative to the second discharge opening, and interconnecting the slide door of said first gate assembly with the slide door of said second gate assembly with a series of spaced connectors secured to an underside of the slide doors of said first and second gate assemblies, with spacing between said connectors permitting substantially uninterrupted passage of material thereover such that linear movements of the door of said first gate assembly between the closed and open positions are effectively transferred to the door of the second gate assembly and used to linearly and conjointly move both doors of the first and second gate assemblies between closed and open positions.
28. The method according to claim 27, further including the step of: arranging said first and second gate assemblies such that the slide door of each gate assembly moves in a direction extending generally normal to the longitudinal axis of said railroad hopper car.
29. The method according to claim 27, wherein the steps of arranging the first and second gate assemblies involves generally aligning said first and second gate assemblies laterally relative to each other.
30. The method according to claim 27, including the further step of: using a single operating shaft assembly having a fixed axis of rotation to move the slide doors of the first and second gate assemblies conjointly relative to each other between said closed and open positions.
31. The method according to claim 27, wherein the bottom of the elongated body further defines third and fourth discharge openings disposed to opposed lateral side of the elongated axis of the railroad hopper car, with said method further including the steps of: providing third and fourth gate assemblies in generally laterally aligned relative to each other; arranging the third gate assembly in general registry with the third discharge opening on said car to control the gravitational discharge of commodity from the car, with the third gate assembly including a slide door movable along a generally horizontal and linear path of travel anywhere between a closed and an open position relative to the third discharge opening; providing a drive apparatus for positively moving the slide door of the third gate assembly anywhere between the closed position and the open position relative to the third discharge opening, with the drive apparatus including a rotatable operating shaft assembly, and a mechanism for converting rotation of the operating shaft assembly into linear movements of the slide door of the third agate assembly; arranging the fourth gate assembly in general registry with the fourth discharge opening on said car to further control the gravitational discharge of commodity from the car, with the fourth gate assembly including a slide door movable along a generally horizontal and linear path of travel anywhere between a closed and an open positions relative to the fourth discharge opening, and interconnecting the slide door of the third gate assembly with the slide door of the fourth gate assembly with a series of spaced connectors secured to the slide doors of said first and second gate assemblies, with spacing between said connectors permitting substantially uninterrupted passage of material thereover such that linear movements of the slide door of the third gate assembly between the closed and open positions are effectively transferred to the slide door of the fourth gate assembly and used to linearly and conjointly move the slide door of the fourth gate assembly with the slide door of the third gate assembly between closed and open positions.
32. The method according to claim 31, including the further steps of: arranging the third gate assembly in general longitudinal alignment with the first gate assembly; and arranging the fourth gate assembly in general longitudinal alignment with the second gate assembly.
Description
DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(16) While this invention disclosure is susceptible of embodiment in multiple forms, there is shown in the drawings and will hereinafter be described preferred embodiments, with the understanding the present disclosure is to be considered as setting forth exemplifications of the disclosure which are not intended to limit the disclosure to the specific embodiments illustrated and described.
(17) Referring now to the drawings, wherein like reference numerals indicate like parts throughout the several views, there is shown in
(18) In the embodiment illustrated for exemplary purposes in
(19) In the embodiment illustrated in
(20) In the embodiment illustrated by way of example in
(21) It should be appreciated, however, the number of discharge openings comprising each discharge area can be lesser or greater than four without detracting or departing from the novel spirit and scope of this invention disclosure. For example, and given an otherwise configured discharge area, the number of discharge openings could equal greater than four, preferably with an equal number or set of discharge openings arranged to opposed sides of the longitudinal axis 14 and with those openings disposed to either side of the longitudinal axis being generally aligned relative to each other longitudinally. In the embodiment illustrated by way of example in
(22) According to this embodiment of the invention disclosure, an appropriately sized gate or door assembly is arranged in operable combination with each discharge opening comprising the respective discharge area at the bottom of the walled enclosure 12. That is, each discharge area at the bottom 30 of the walled enclosure 12 preferably has four side-by-side individual gate assemblies 52, 54, 56 and 58 (
(23) In the illustrated embodiment, the gate assemblies 52, 54 for each discharge area are preferably disposed in substantially aligned relation longitudinally relative to each other. In the illustrated embodiment, the gate assemblies 56 and 58 for each discharge area are also preferably disposed in substantially aligned relation longitudinally relative to each other. Whereas, the gate assemblies 52 and 56, arranged and disposed to opposite lateral sides of the longitudinal axis 14 of the car 10, are preferably in substantially aligned relation laterally relative to each other. Moreover, the gate assemblies 54 and 58 of each discharge area, arranged and disposed to opposite lateral sides of the longitudinal axis 14 of the car 10, are preferably in substantially aligned relation laterally relative to each other.
(24) In the illustrated embodiment, and since the gate assemblies 52, 54, 56 and 58 are substantially similar to each other, only one gate assembly will be described in detail. As illustrated by way of example in
(25) To facilitate mounting each gate assembly to suitable structure on hopper 12, each frame member 63, 64, 65 and 66 preferably terminates toward an upper end in an apertured and generally horizontal flange 67 extending outward and away from the discharge outlet of the respective gate. The apertured horizontal flanges 67 on the frame members 63, 64, 65 and 66 of each gate assembly are arranged in generally coplanar relationship relative to each other. Although the method of interface of each gate assembly 52, 54, 56 and 58 with hopper 12 is illustrated as being with a generally horizontal flange 67, it will be appreciated the flange 67 can also be slopped or angled to substantially correspond with the downward slope or angle of the depending chute wall of the hopper 12 leading to the respective discharge opening and be suitably secured thereto, as by welding or the like, without detracting or departing from the spirit and scope of this invention disclosure.
(26) Each gate assembly furthermore includes a gate or slide door 70 mounted on the respective frame below the flanges 67 for sliding movement preferably in a generally horizontal path of travel. Notably, in the embodiment illustrated by way of example in
(27) With the arrangement illustrated for exemplary purposes in
(28) Notably, and in the embodiment illustrated by way of example in
(29) As shown by way of example in
(30) In the embodiment illustrated in
(31) In the embodiment shown by way of example in
(32) As will be appreciated by those skilled in the art, providing the openings 42, 44, 46 and 48 in the disclosed arrangement, along with arranging the gate assemblies 52, 54, 56 and 58 such that the respective slide door 70 thereon moves laterally relative to the longitudinal axis 14 of the hopper car 10 (
(33) Turning now to the embodiment illustrated by way of example in
(34) In the embodiment illustrated by way of example in
(35) In a preferred embodiment shown in
(36) As further schematically illustrated in
(37) As shown in
(38) In the embodiment illustrated in
(39) In the embodiment illustrated by way of example in
(40) As illustrated by way of example in
(41) As illustrated in
(42) In the illustrated embodiment, the first and second force transfer mechanisms 130 and 150, respectively, are of the type sold by Miner Enterprises, Inc. under Part No. W42717 and W42718, respectively. As mentioned, and with the exception of their direction of rotational output, the first force transfer mechanism 130 and second force transfer mechanism 150 are substantially similar to each other in design and operation. As such, only the first force transfer mechanism 130 will be discussed in detail.
(43) As illustrated by way of example in
(44) As shown by way of example in
(45) In the embodiment illustrated by way of example in
(46) In the embodiment illustrated by way of example in
(47) In the illustrated embodiment, the input gear 137 and output gear 139 of each right angle gear box 130, 150 preferably have a gear ratio of about 5:1. Of course, other gear ratios can be established between the input gear 137 and output gear 139 of each right angle gear box 130, 150 without detracting or departing from the spirit and scope of this invention disclosure, As will be appreciated by those skilled in the art, the right angle gear boxes 130 and 150 can use any of a combination of worm gears, helical gears, bevel gears, hypoid gears or any other set of gears operable to transfer torque between perpendicular shafts without detracting or departing from the spirit and scope of this invention disclosure.
(48) Although not shown, and rather than extending between the gate assemblies 52, 56 and 54, 58, it is within the spirit and scope of this invention disclosure for the operating shaft 102 to be located to either side of the gate assemblies 52, 56 or 54, 58 and be operably connected to axially conjoined drive shafts 76 of each gate assembly. As with the invention disclosure mentioned above, in this alternative configuration, the single operating shaft 102 would be used to simultaneously and conjointly move the slide door 70 of each assembly 52, 54, 56 and 58 anywhere between and to closed and open positrons.
(49) In operation, the slide door 70 of each gate assembly 52, 54, 56 and 58 is conjointly opened upon rotation of the single operating shaft 102 in an appropriate direction. When the operating shaft 102 is rotated, the input of each force transfer mechanism 130, 150 is positively rotated therewith about the fixed axis 104. Because of the intermeshing relationship between the input and output gears 137 and 139, respectively, of each force transfer mechanism 130, 150 the rotation of operating shaft results in positive rotation of the drive shafts 110 and 120 extending from the first and second force transfer mechanism 130 and 150, respectively (
(50) Returning to
(51)
(52) In the embodiment illustrated by way of example in
(53) According to this embodiment of the invention disclosure, an appropriately sized gate or door assembly is arranged in operable combination with each discharge opening comprising the respective discharge area at the bottom of the walled enclosure 12. That is, each discharge area at the bottom 30 of the walled enclosure 12 preferably has four side-by-side individual gate assemblies 252, 254, 256 and 258 arranged in operable combination therewith. Preferably, the gate assemblies 252, 254, 256 and 258 are disposed to gravitationally discharge commodity or material between the rails 29, 29 (
(54) With the arrangement illustrated for exemplary purposes in
(55) In the illustrated embodiment, and since the gate assemblies 252 and 254 are substantially similar to each other, only one gate assembly will be described in detail. As illustrated by way of example in
(56) Each gate assembly 252 and 254 furthermore includes a gate or slide door 270 mounted on the respective frame for movement preferably in a generally horizontal path of travel. Notably, in the embodiment illustrated by way of example in
(57) As shown by way of example in
(58) In the embodiment illustrated in
(59) In the embodiment illustrated in
(60) Each gate assembly 256 and 258 furthermore includes a gate or slide door 270 mounted on the respective frame for movement preferably in a generally horizontal path of travel. Notably, in the embodiment illustrated by way of example in
(61) In the embodiment illustrated in
(62) In the embodiment illustrated by way of example in
(63) Preferably, each apparatus for operably interconnecting the sliding doors of the gate assemblies are substantially similar relative to each other. Apparatus 272 preferably includes a series of longitudinally spaced and elongated connectors 273 extending between the slide door 270 of the first gate assembly 252 and the slide gate 270 of the third gate assembly 256. The connectors 273 are arranged in generally normal or perpendicular relation relative to the axis 14 of car 10. Similarly, apparatus 272 preferably includes a series of longitudinally spaced and elongated connectors 273 extending between the slide door 270 of the second gate assembly 254 to the slide gate 270 of the third gate assembly 258. The connectors 273 are arranged in generally normal or perpendicular relation relative to the axis 14 of car 10. The spacing between connectors 273, 273 permits uninterrupted passage or flow of material thereover when commodity is to be gravitationally discharged from the hopper 12. In a preferred form, a length of each connector 273, 273 extends at least partially under and is suitably secured to an underside 271 of each slide gate 270. It will be appreciated, other design for operably interconnecting the sliding doors of the gate assemblies will equally suffice without detracting or seriously departing from the spirit and scope of this invention disclosure.
(64) In the embodiment illustrated in
(65) As shown in
(66) In the embodiment shown by way of example in
(67) As further schematically illustrated in
(68) As described above regarding apparatus 100, the operating shaft 302 of apparatus 300 is operably connected through the drive shaft 310 to the elongated drive shaft assembly 275 of each gate assembly 252 and 254. To transfer rotational movements from the single operating shaft 302 to simultaneous linear movements of the slide door of each gate assembly 252, 254, apparatus 300 further includes a force transfer mechanism or first right angle gear box 330 which operates in unison with and in response to rotational movements of the operating shaft 302. The force transfer mechanism 330 is substantially similar in design and operation to the force transfer mechanism 130 described in detail above. As with force transfer mechanism 130, the force transfer mechanism 330 furthermore advantageously serves as a positive lock for inhibiting inadvertent displacement of the slide door of either gate assembly 252, 254.
(69) Although not shown, and rather than extending between the gate assemblies 252, 254 and 256, 258, it is within the spirit and scope of this invention disclosure for the operating shaft 302 to be located to either side of the gate assemblies 252, 256 or 254, 258 and be operably connected to axially conjoined drive shafts 276 of each gate assembly. As with the invention disclosure mentioned above, in this alternative configuration, the single operating shaft 302 would be used to simultaneously and conjointly move the slide door 70 of each assembly 252, 254 anywhere between and to closed and open positrons.
(70) In operation, the slide door 270 of each gate assembly 252, 254, 256 and 258 is conjointly moved upon rotation of the single operating shaft 302 in an appropriate direction. When the operating shaft 302 is rotated, the force transfer mechanism 330 through drive shaft 310 effectively and efficiently operates the drive shaft assembly 275 of each gate assembly 252 and 254 to linearly move the slide door 270 associated therewith. Because the slide gate 270 of gate assembly 252 is operably connected to the slide door 270 of gate assembly 256 and the slide gate 270 of gate assembly 254 is operably connected to the slide door 270 of gate assembly 258, positive rotation of the shaft assembly 302 to move the slide doors will effect simultaneous movements of the multiple slide doors in unison relative to each other and relative to the respective discharge openings on the hopper whereby effecting rapid discharge of materials or commodity from the hopper 12.
(71)
(72) According to this embodiment of the invention disclosure, an appropriately sized door assembly is arranged in operable combination with each discharge opening comprising the respective discharge area at the bottom of the walled enclosure 12. In the embodiment illustrated in
(73) With the arrangement illustrated for exemplary purposes in
(74) Each gate assembly 452 and 454 furthermore includes a slide door 470 mounted on the respective frame for movement preferably in a generally horizontal path of travel. Notably, in the embodiment illustrated in
(75) In the example shown in
(76) In the embodiment illustrated in
(77) To facilitate access thereto, at least one end of the drive apparatus 474 extends adjacent to one lateral side of the hopper railcar 10. In a preferred embodiment, and so as to facilitate operation of apparatus 474 from either side of car 10, opposed ends of apparatus 474 are disposed for access to opposed lateral sides of hopper car 10. Moreover, opposite ends of apparatus 474 are configured to promote rotation of apparatus 474 in either direction.
(78) In the embodiment illustrated in
(79) Preferably, the apparatus 472 for operably interconnecting the sliding doors of the gate assemblies 452 and 454 is substantially similar to apparatus 372 discussed above. It will be appreciated, however, other designs can be used to operably interconnect the sliding doors of the gate assemblies would equally suffice without detracting or seriously departing from the spirit and scope of this invention disclosure.
(80) In operation, the slide door 470 of each gate assembly 452 and 454 is conjointly moved upon rotation of the drive apparatus 474 in an appropriate direction. That is, when the apparatus 474 is rotated, the slide door 470 of gate assembly 452 linearly moves. Because the slide gate 470 of gate assembly 452 is operably connected to the slide door 470 of gate assembly 454, positive rotation of the drive apparatus 474 effects simultaneous movements of the slide doors of both gate assemblies 452 and 454 in unison and relative to each other and relative to the respective discharge openings on the hopper whereby effecting rapid discharge of materials or commodity from the hopper 12.
(81) The present invention disclosure further involves different but related methods for controlling the gravitational discharge of commodity from a railcar hopper car 10 having an elongated body 12 and an elongated axis 14. One methodology includes the steps of: configuring a bottom 30 of the elongated body 12 with a discharge area including multiple side-by-side discharge openings 42, 44, 46 and 48; with two 42, 44 of the openings preferably being arranged to one lateral side of the longitudinal axis 14 of the car 10 and the other openings 46, 48 being disposed on an opposite side of the axis 14 of car 10. Another step involves: arranging a gate assembly 52, 54, 56 and 58 in general registry with each discharge opening 42, 44, 46 and 48 to control the gravitational discharge of commodity from the car 10. Each gate assembly includes a slide door 70 movable anywhere between and to closed and open positions relative to the respective discharge opening and a rotatable drive 74 operably coupled to the respective gate 70. Another step involves: using a single operating shaft assembly 102 having a fixed axis of rotation 104 to move the slide door of each gate assembly conjointly relative to each other between closed and open positions.
(82) Preferably, the method for controlling discharge of commodity from the railcar hopper car 10 includes the further step of: arranging the rotational axis 104 of the operating shaft assembly 102 such that the axis 104 operably extends between the two gate assemblies mounted 56, and 58 to the common lateral side of the longitudinal axis 14 of the hopper car 10.
(83) In one form, the method for controlling discharge of commodity from the railcar hopper car preferably includes the further step of: connecting the rotatable drives 74 of the two gate assemblies 52, 54 disposed to a common lateral side of the axis 14 of car 10 with a shaft 110 extending generally parallel to the axis 14 of car 10. In one embodiment, the method for controlling discharge of commodity from the railcar hopper car includes the further step of: providing a force transfer mechanism 130 for operably connecting the shaft 110 used to operably connect the rotatable drives 74 of the two gate assemblies 52, 54 disposed to a common lateral side of car to the single operating shaft assembly 102.
(84) In one form, the method for controlling discharge of commodity from the railcar hopper car preferably includes the further step of: connecting the rotatable drives 74 of the two gate assemblies 56, 58 disposed to a common lateral side of the longitudinal axis 14 of the hopper car with a shaft 120 extending generally parallel to the axis 14 of the car 10. In one embodiment, the method for controlling discharge of commodity from the railcar hopper car includes the further step of: providing a force transfer mechanism 150 for operably connecting the shaft 120 used to operably connect the rotatable drives 74 of the two gate assemblies 56, 58 disposed to a common lateral side of car to the single operating shaft assembly 102.
(85) In one embodiment, the method for controlling discharge of commodity from the railcar hopper car includes the further step of: providing a second force transfer mechanism 130 for operably connecting the shaft 110 used to connect the rotatable drive 74 of the gate assembly mounted to an opposite lateral side of car to the single operating shaft assembly 14. Since the first and second force transfer mechanisms 130 and 140, respectively, each operates in response to rotation of the single operating shaft assembly 102, it will be appreciated, rotation of the shaft assembly 102 about axis 104 will result in simultaneous linear movements of the slide door 70 of each gate assembly 52, 54, 56 and 58 between closed and open positions depending upon the directional rotation of the shaft assembly 102 about axis 104.
(86) Another disclosed methodology includes the steps of: configuring a bottom 30 of the elongated body 12 with a discharge area including two discharge openings 42 and 46 disposed to opposed lateral sides of axis 14 of car 10. Another step involves: arranging a gate assembly 252 in general registry with the discharge opening 42 to control the gravitational discharge of commodity from car 10. Gate assembly 252 includes a slide door 270 movable along a generally horizontal path of travel and a drive apparatus 274 for positively moving the slide door of the gate assembly anywhere between and to closed and open positions relative to the respective discharge opening. According to this aspect of the invention disclosure, the drive apparatus 274 preferably includes a rotatable operating shaft assembly 275 and a mechanism 277 for converting rotation of the operating shaft assembly into linear movements of the door of gate assembly 252.
(87) According to this aspect of the invention disclosure, the methodology includes the further step of: arranging another gate assembly 256 in general registry with the other discharge opening 46 to further control the gravitational discharge of commodity from the railcar. According to this aspect of the invention disclosure, gate assembly 256 includes a slide door 270 movable along a generally horizontal and linear path of travel.
(88) According to this aspect of the invention disclosure, the methodology includes the further step of: interconnecting the slide door 270 of gate assembly 252 with the slide door 270 of gate assembly 256 such that linear movements of the door 270 of the first gate assembly 252 anywhere between the closed and open positions are effectively transferred to the door 270 of the gate assembly 256 and used to linearly and conjointly move the door 270 of gate assembly 256 relative to the door 270 of the first gate assembly 252.
(89) Preferably, the method according to this aspect of the invention disclosure furthermore involves the step of: arranging the gate assemblies 252 and 256, respectively, such that the slide door 270 of each gate assembly 252, 256 moves in a direction extending generally normal to the longitudinal axis 14 of the car 10. According to this aspect of the invention disclosure, the step of arranging the gate assemblies 252, and 256, respectively, involves generally aligning the gate assemblies 252 and 256, respectively, laterally relative to each other.
(90) Preferably, the mechanism 277 for converting rotation of the operating shaft assembly into linear movements of the slide door of the gate assembly 252 includes a rack and pinion assembly. The methodology according to this aspect of the invention disclosure furthermore includes the step of: using a single operating shaft 302 having a fixed rotational axis 304 to move the slide doors 270 of the gate assemblies 252 and 256, respectively, conjointly relative to each other anywhere between their closed and open positions. According to this aspect of the invention disclosure, the slide doors 270 of the gate assemblies 252 and 256, respectively, are interconnected with connectors 273 extending between and secured to each slide door 270. The connectors 273 are preferably configured as to not interfere with the gravitational flow of material from the first and second discharge openings.
(91) The methodology according to this aspect of the invention disclosure includes the further step of: configuring the bottom of the elongated body with two additional discharge openings disposed to opposed lateral sides of the axis 14 of car 10. These additional discharge openings are generally laterally aligned relative to each other. The methodology according to this aspect of the invention disclosure includes the further step of: arranging another gate assembly 254 in general registry with one of the additional discharge opening 44 to control the gravitational discharge of commodity from the railcar. Gate assembly 254 includes a slide door 270 movable along a generally horizontal and linear path of travel and a drive apparatus 274 for positively moving the slide door 270 of gate assembly 254 anywhere between and to the closed position and the open position relative to the third discharge opening. According to this aspect, the drive apparatus 274 of gate assembly includes a rotatable operating shaft assembly 275, and a mechanism 277 for converting rotation of the operating shaft assembly into linear movements of the slide door of gate assembly 254.
(92) According to this aspect, the methodology also involves: still another gate assembly 258 is arranged in general registry with the discharge opening 48 to further control the gravitational discharge of commodity from the railcar 10. According to this aspect, gate assembly 258 includes a slide door 270 movable along a generally horizontal and linear path of travel anywhere between and to closed and open positions relative to the discharge opening 48. Preferably, the gate assemblies 252 and 254 are generally aligned longitudinally relative to each other.
(93) Another step involved with this aspect of the invention disclosure includes: interconnecting the slide door 270 of gate assembly 254 with the slide door of gate assembly 258 such that linear movements of the slide door 270 of gate assembly 254 are effectively transferred to the slide door 270 of gate assembly 258 and used to linearly and conjointly move the slide door 270 of gate assembly 258. Preferably, the slide doors 270 of gate assemblies 254 and 258 are interconnected with connectors extending between and secured to an underside of each door. In one form, the connectors are each configured as to not interfere with the gravitational flow of material from the respective discharge openings.
(94) The methodology according to this aspect of the invention disclosure includes the further step of: using the single operating shaft assembly to move the slide doors 270 of the gate assemblies 252, 256, 254 and 258, respectively, conjointly relative to each other anywhere between their closed and open positions. According to this aspect of the invention disclosure, the methodology further includes the step of: arranging the rotational axis 304 of the single operating shaft assembly 302 such that the rotational axis 304 operably extends between the first and second gate assemblies 252 and 254, respectively, mounted to the common lateral side of the longitudinal axis 14 of car 10. Preferably, and according to this aspect of the invention disclosure, the methodology further includes the step of: connecting the drive apparatus 274 of the gate assemblies, 252 and 254, respectively, mounted to a common lateral side of the axis 14 of car 10 with a shaft 310 extending generally parallel to the axis 14 of car 10.
(95) Another disclosed methodology for controlling the gravitational discharge of commodity from a railroad hopper car having an elongated car body defining an elongated axis with opposed lateral sides involves the steps of: configuring a bottom 30 of the car body 12 with first and second discharge openings 442 and 444, respectively. The method further includes the step of arranging a first gate assembly 452 in general registry with the first discharge opening 442 to control the gravitational discharge of commodity from the railcar. The first gate assembly 452 includes a slide door 470 movable along a generally horizontal and linear path of travel. The first gate assembly 452 also includes a drive apparatus 474 for positively moving the slide door 470 of the first gate assembly 452 anywhere between closed and open positions relative to the first discharge opening 442. The drive apparatus 474 of the first gate assembly 452 includes a rotatable operating shaft assembly 476 and a mechanism 477 for converting rotation of the operating shaft assembly 476 into linear movements of the slide door 470 of the first gate assembly 452.
(96) According to this aspect of the invention disclosure, the method also includes the step of: arranging a second gate assembly 454 in general registry with the second discharge opening 444 to further control the gravitational discharge of commodity from the railcar. The second gate assembly 454 includes a slide door 470 movable along a generally horizontal and linear path of travel. The method also includes the step of: interconnecting the slide door 470 of the first gate assembly 452 with the slide door 470 of the second gate assembly 454 such that linear movements of the door 470 of the first gate assembly 452 anywhere between the closed and open positions are effectively transferred to the door 470 of the second gate assembly 454 and used to linearly and conjointly move the door 470 of the second gate assembly 454.
(97) Preferably, the method according to this aspect of the invention disclosure furthermore involves the step of: arranging the first and second gate assemblies 452 and 454, respectively, in generally aligned relation longitudinally relative to each other. According to this aspect of the invention disclosure, the mechanism 477 for converting rotation of the operating shaft assembly into linear movements of the slide door 470 of the first agate assembly 452 preferably includes a rack and pinion assembly. In a preferred form, the first and second gate assemblies 452 and 454, respectively, are interconnected with a series of laterally spaced connectors 473 extending between and secured to the slide door 470 of each gate assembly 452 and 454. The connectors 473 are arranged in generally parallel relation relative to the axis 14 of car 10. Each connector 473 is preferably configured as to not interfere with the gravitational flow of material from the first and second discharge openings 442 and 44, respectively. In a preferred form, a length of each connector 473 extends at least partially under and is suitably secured to an underside 471 of each slide gate 470. It will be appreciated, other designs for operably interconnecting the sliding doors of the gate assemblies will equally suffice without detracting or seriously departing from the spirit and scope of this invention disclosure.
(98) From the forgoing, it will be observed numerous modifications and variations can be made and effected without departing or detracting from the true spirit and novel concept of this invention disclosure. Moreover, it will be appreciated, the present disclosure is intended to set forth exemplifications which are not intended to limit the disclosure to the specific embodiments illustrated and discussed. Rather, this disclosure is intended to cover by the appended claims all such modifications and variations as fall within the spirit and scope of the claims.