Connection module
10410769 ยท 2019-09-10
Assignee
- Autonetworks Technologies, Ltd. (Mie, JP)
- Sumitomo Wiring Systems, Ltd. (Mie, JP)
- Sumitomo Electric Industries, Ltd. (Osaka, JP)
Inventors
- Naoki FUKUSHIMA (Mie, JP)
- Osamu NAKAYAMA (Mie, JP)
- Katsushi Miyazaki (Mie, JP)
- Seishi Kimura (Mie, JP)
- Tetsuya Fujita (Mie, JP)
Cpc classification
H01M50/24
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M50/507
ELECTRICITY
H01M2220/20
ELECTRICITY
H02J7/0045
ELECTRICITY
H01M50/204
ELECTRICITY
H01M50/588
ELECTRICITY
H01B17/16
ELECTRICITY
International classification
H01B17/16
ELECTRICITY
Abstract
The present invention provides a connection module that allows miniaturization of a coupling structure for insulating protectors. A connection module includes a plurality of bus bars and a plurality of insulating protectors that insulate and hold the plurality of bus bars. Each of the insulating protectors includes at least one of a lock portion that includes a lock protrusion and that is provided for coupling with an adjacent insulating protector and a guide portion that guides the lock protrusion of the lock portion provided in the adjacent insulating protector such that the lock protrusion is engaged with the guide portion. The lock portion includes a guide receiving portion into which the guide portion is to be inserted, and the guide portion includes a lock engagement portion with which the lock protrusion is to be engaged.
Claims
1. A connection module to be attached to a power storage element group composed of a plurality of power storage elements having positive and negative electrode terminals, the connection module comprising: a plurality of bus bars connecting the positive electrode terminals and the negative electrode terminals of the power storage elements that are adjacent to each other, and a plurality of insulating protectors that insulate and hold the plurality of bus bars, wherein each of the insulating protectors includes at least one of a lock portion that includes a lock protrusion and is configured for coupling with an adjacent insulating protector and a guide portion configured to guide the lock protrusion of the lock portion provided on the adjacent insulating protector such that the lock protrusion is engaged with the guide portion, the lock portion includes a guide receiving portion into which the guide portion is to be inserted, and the guide portion includes a lock engagement portion with which the lock protrusion is to be engaged.
2. The connection module according to claim 1, wherein the guide portion includes a guide protruding part that protrudes and is to be inserted into the guide receiving portion, and the guide protruding part includes a narrow portion that has a narrow protruding part width and that prevents the lock protrusion and the guide protruding part from interfering with each other before the guide protruding part reaches the guide receiving portion.
3. The connection module according to claim 2, wherein the lock protrusion has a first contact surface to be in contact with the narrow portion, and the narrow portion has a first positioning end face that comes into contact with the first contact surface when the guide protruding part is inserted into the guide receiving portion, thereby performing positioning in one direction perpendicular to a protruding direction of the guide protruding part.
4. The connection module according to claim 3, wherein the guide receiving portion includes a second contact surface, and the narrow portion has a second positioning end face that comes into contact with the second contact surface after the first positioning end face comes into contact with the first contact surface when the guide protruding part is inserted into the guide receiving portion, thereby performing positioning in a direction opposite to the one direction perpendicular to the protruding direction of the guide protruding part.
5. The connection module according to claim 2, wherein the lock portion includes a lock arm that constitutes part of the guide receiving portion, the lock protrusion is formed on one end portion in a width direction of the lock arm on a leading end portion of the lock arm, and the lock engagement portion is disposed on a rear side of the guide protruding part, which is a side opposite to a side toward which the guide protruding part protrudes.
6. The connection module according to claim 2, wherein the lock portion includes: a wall portion that surrounds the guide receiving portion; three or more die-cut holes formed in the wall portion; three or more parts of the wall portion located at positions opposing the respective die-cut holes; and rotation restricting portions that are constituted by the three or more parts of the wall portion and restrict, in a condition in which the guide portion is inserted into the guide receiving portion, rotation of the guide portion with a thickness direction of the guide protruding part serving as an axial direction of rotation.
7. The connection module according to claim 1, wherein each of the insulating protectors includes module outer walls that extend along an alignment direction of the bus bars and that constitute an outer wall of the connection module, and the lock portion and the guide portion are formed on the module outer walls.
8. The connection module according to claim 7, wherein each of the insulating protectors has bus bar housing portions that surround and house the bus bars separately, the bus bar housing portions include housing portion outer walls that extend along the alignment direction of the bus bars and constitute the module outer wall, and the lock portion and the guide portion are provided on the housing portion outer walls of the bus bar housing portions that are to be in an adjacent condition when two insulating protectors are coupled with each other.
9. The connection module according to claim 8, wherein each of the insulating protectors includes an intermediate coupling portion, the bus bar housing portions include a first bus bar housing portion and a second bus bar housing portion that are coupled with each other by the intermediate coupling portion in a direction perpendicular to the alignment direction of the bus bars, and in each of the insulating protectors, at least one of the lock portion and the guide portion is provided on both the housing portion outer wall of the first bus bar housing portion to be in the adjacent condition and the housing portion outer wall of the second bus bar housing portion to be in the adjacent condition.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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EMBODIMENTS OF THE INVENTION
(17) Embodiment
(18) An embodiment of the present invention will be described with reference to
(19) A power storage module 100 shown in the present embodiment is mounted in a vehicle (not shown) such as an electric automobile or a hybrid automobile, and is used as a power source for driving the vehicle.
(20) 1. Configuration of Power Storage Module
(21) As shown in
(22) 1-1. Power Storage Element Group and Power Storage Elements
(23) The power storage element 61 according to the present embodiment is a secondary battery, for example. As shown in
(24) The power storage elements 61 have flat cuboid-shaped outer shapes, and as shown in
(25) The multiple power storage elements 61 are aligned such that electrode terminals 63 with different polarities are adjacent to each other on two adjacent power storage elements 61 (i.e., such that a positive electrode terminal 63A of one power storage element 61 and a negative electrode terminal 63B of another power storage element 61 adjacent thereto are adjacent to each other). Also, as shown in
(26) 2. Configuration of Connection Module
(27) As shown in
(28) Each bus bar 80 connects an electrode terminal of a positive electrode (positive electrode terminal) 63A and an electrode terminal of a negative electrode (negative electrode terminal) 63B of adjacent power storage elements 61. The bus bars 80 are formed by punching out metal plates, and as shown in
(29) The insulating protectors 11 are made of synthetic resin, and include multiple (four in the present embodiment) bus bar housing portions 20 that surround the bus bars 80 separately to house them in an insulated state. The insulating protectors 11 include module outer walls 25 that extend along the alignment direction of the bus bars (the direction of arrow X in
(30) The bus bar housing portion 20 includes a housing portion outer wall (24) that extends along the alignment direction of the bus bars (the direction of arrow X in
(31) Furthermore, as shown in
(32) In the present embodiment, in the first insulating protector 11A, the lock portion 40 is provided on the housing portion outer wall 24 of the first bus bar housing portion 20A adjacent to the second insulating protector 11B, and the guide portion 50 is provided on the housing portion outer wall 24 of the second bus bar housing portion 20B adjacent to the second insulating protector 11B. On the other hand, in the second insulating protector 11B, contrary to the case of the first insulating protector 11A, the guide portion 50 is provided on the housing portion outer wall 24 of the first bus bar housing portion 20A, and the lock portion 40 is provided on the housing portion outer wall 24 of the second bus bar housing portion 20B.
(33) It is to be noted that there is no limitation thereto. For example, in the first insulating protector 11A, the lock portions 40 may be provided on the housing portion outer walls 24 of the first bus bar housing portion 20A and the second bus bar housing portion 20B, and in the second insulating protector 11B, the guide portions 50 may be provided in the housing portion outer walls 24 of the first bus bar housing portion 20A and the second bus bar housing portion 20B. That is, in each insulating protector (11A, 11B), at least one of the lock portion 40 and the guide portion 50 may be provided on both the housing portion outer walls 24 of the first bus bar housing portion 20A and the second bus bar housing portion 20B to be adjacent to each other.
(34) 3. Configuration of Coupling Portion
(35) Next, the lock portion 40 and the guide portion 50, which form a coupling portion for coupling adjacent insulating protectors 11, will be described. In
(36) As shown in
(37)
(38) 3-1. Lock Portion
(39) As shown in
(40) The lock protrusion 41 is engaged with a lock engagement portion 51 (to be described below) of the guide portion 50 and thus couples the first insulating protector 11A and the second insulating protector 11B that are adjacent to each other. As shown in
(41) The lock protrusion 41 has a lower surface (corresponding to first contact surface) 41D to be in contact with an upper surface 52U of a narrow portion 52N of a guide protruding part 52 to be described below. The shape of the lock protrusion 41 and the position at which the lock protrusion 41 is disposed are not limited to those shown in
(42) The lock arm 42 has an elongated thin plate-like shape, and constitutes part of a guide receiving portion 43 into which the guide portion 50 is inserted.
(43) The guide receiving portion 43 has a contact surface (corresponding to second contact surface) 43D to be in contact with a lower surface 52D of a narrow portion 52N of the guide protruding part 52 to be described below. The guide receiving portion 43 also includes a space into which the guide protruding part 52 is inserted.
(44) As shown in
(45) According to this configuration, in the case where the lock portion 40 is formed by injection molding using two molds that are combined from two directions, e.g., upward and downward directions (the directions of arrows Z1 and Z2 in
(46) In other words, the rotation restricting portions (44A-44D) restrict large movement of the guide protruding part 52 in the vertical direction in
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(48) On the other hand,
(49) 3-2. Guide Portion
(50) The guide portion 50 guides the lock protrusion 41 of the lock portion 40 provided in an adjacent insulating protector 11 such that the lock protrusion 41 is engaged with the guide portion 50.
(51) As shown in
(52) The lock engagement portion 51 is disposed on a rear side of the guide protruding part 52, which is a side opposite to a side toward which the guide protruding part protrudes (the direction of arrow X1 in
(53) The guide protruding part 52 is inserted into the guide receiving portion 43 of the lock portion 40 and is engaged with the lock portion 40. As shown in
(54) The guide protruding part 52 includes a wide portion 52B whose protruding part width, which is a width in the direction (the direction of arrow Z in
(55) An upper surface (corresponding to first positioning end face) 52U of the narrow portion 52N performs positioning in one direction (upward direction: direction of arrow Z1 in
(56) A lower surface (corresponding to second positioning end face) 52D of the narrow portion 52N performs positioning in a direction (downward direction: direction of arrow Z2 in
(57) The guide protruding part 52 has a length such that, when the guide protruding part 52 is inserted into the guide receiving portion 43, the guide protruding part 52 (in particular, a leading end portion 52A thereof) reaches the guide receiving portion 43 before the lock protrusion 41 is engaged with the lock engagement portion 51. According to this configuration, the lock protrusion 41 can be engaged with the lock engagement portion 51 with the guide protruding part 52 being held in the guide receiving portion 52. Therefore, an operation of engaging the lock protrusion 41 with the lock engagement portion 51 can be performed stably. In other words, it is possible to improve the guide function of the guide portion 50.
(58) 4. Joining Actions of Lock Portion and Guide Portion
(59) Hereinafter, the joining actions of the lock portion 40 and the guide portion 50 will be described with reference to
(60) When the lock portion 40 and the guide portion 50 are joined to each other, first, the leading end portion 52A of the guide protruding part 52 of the guide portion 50 reaches an entrance of the guide receiving portion 43 of the lock portion 40. At this time, the upper surface (first positioning end face) 52U of the narrow portion 52N comes into contact with the lower surface (first contact surface) 41D of the lock protrusion 41, whereby positioning in one direction (upward direction: direction of arrow Z1 in
(61) Next, when the guide protruding part 52 is inserted in the direction indicated with arrow X1 in
(62) At this time, the lock protrusion 41 moves in a direction opposite to the direction of arrow X1 along the upper surface 52U of the guide protruding part 52, and the tapered surface 41A of the lock protrusion 41 abuts against the wide portion 52B of the guide protruding part 52. This state is shown in
(63) Next, when the guide protruding part 52 is further inserted into the guide receiving portion 43 in the direction indicated with arrow X in
(64) Next, when the guide protruding part 52 is further inserted into the guide receiving portion 43 in the direction indicated with arrow X in
(65) 5. Effects of Embodiment
(66) In the above embodiment, in the coupling structure for the insulating protectors, including the lock portion 40 and the guide portion 50 that guides the lock portion 40, the lock portion 40 includes the lock protrusion 41 and the guide receiving portion 43 into which the guide portion 50 is to be inserted, and the guide portion 50 includes the lock engagement portion 51 with which the lock protrusion is to be engaged. Thus, the coupling structure for the insulating protectors 11 can be composed of only two separate components, namely, the lock portion 40 and the guide portion 50. This allows miniaturization of the coupling structure for the insulating protectors 11.
(67) In the above-described embodiment, the lock arm 42 and the guide protruding part 52 have elongated thin plate shapes. Accordingly, when the guide protruding part 52 is inserted into the guide receiving portion 43, the insertion section of the guide protruding part 52, or in other words, the joint section between the lock portion 40 and the guide portion 50 can be made long. Therefore, as compared with a configuration in which the joint section is short, the stability of the joining between the lock portion 40 and the guide portion 50, or in other words, the strength of the joining can be improved. Accordingly, at the time of attaching the connection module 10 to the power storage element group 60, it is possible to reduce fluctuation of the coupling portion (the lock portion 40 and the guide portion 50) of the insulating protectors 11, and more specifically, wobbling, flexure, etc. in the directions of arrows Y and Z in
(68) In the above embodiment, in the state where the guide portion 50 is inserted into the guide receiving portion 43, i.e., in the state where the insulating protectors (11A, 11B) are coupled with each other by the lock portion 40 and the guide portion 50, rotation of the guide portion 50 with the thickness direction of the guide protruding part 52 serving as the axial direction of rotation is restricted by the rotation restricting portions 44. Accordingly, during movement, an operation of attaching, etc. of the coupled insulating protectors (11A, 11B), even if a force causing flexure of the insulating protectors (11A, 11B), or in other words, a rotating force is applied to the coupling portion (the lock portion 40 and the guide portion 50), rotation of the coupling portions is restricted. Accordingly, the flexure of the coupled insulating protectors (11A, 11B) is suppressed, and it becomes possible to automate an operation of attaching the connection module 10 to the electric storage element group 60. As a result, the efficiency in the attaching operation can be improved.
(69) Other Embodiments
(70) The technology disclosed in the present specification is not intended to be limited to the embodiment described using the above descriptions and drawings, and the technical scope of the present invention also encompasses various embodiments such as the following, for example.
(71) (1) Although the above embodiment is directed to an example where the lock portion 40 and the guide portion 50 are formed integrally with the housing portion outer walls 24, which constitute the module outer wall 25 of the insulating protectors 11 and the outer walls of the bus bar housing portions 20, there is no limitation thereto. For example, the lock portion 40 and the guide portion 50 need not be formed integrally with the housing portion outer walls 24, and the lock portion 40 and the guide portion 50 may be provided on a module outer wall 25 that is provided separately from the housing portion outer walls 24. Furthermore, the lock portion 40 and the guide portion 50 may be provided at positions other than the module outer wall 25. In short, the insulating protectors 11 need only be configured so as to include at least one of the lock portion 40 and the guide portion 50.
(72) (2) Although the lock arm 42 and the guide protruding part 52 have elongated thin plate shapes in the above embodiment, the shapes of the lock arm 42 and the guide protruding part 52 are not limited thereto. For example, the lock arm 42 and the guide protruding part 52 may have thin plate shapes but need not be elongated.
(73) (3) Although the above embodiment is directed to a configuration in which the lock portion 40 includes four die-cut holes (45A-45D) formed in the wall portion 44 and four parts (44A-44D) of the wall portion located at positions opposing the respective die-cut holes (45A-45D) serving as the rotation restricting portions, there is no limitation thereto. For example, the lock portion 40 may include three die-cut holes (45B-45D) and three parts (44B-44D) of the wall portions opposing the die-cut holes. In this case, in
LIST OF REFERENCE NUMERALS
(74) 10: Connection module
(75) 11A: First insulating protector (insulating protector)
(76) 11B: Second insulating protector (insulating protector)
(77) 20: Bus bar housing portion
(78) 20A: First bus bar housing portion
(79) 20B: Second bus bar housing portion
(80) 24: Housing portion outer wall (module outer wall)
(81) 25: Module outer wall
(82) 40: Lock portion
(83) 41: Lock protrusion
(84) 41D: Lower surface (first contact surface) of lock protrusion
(85) 42: Lock arm
(86) 43: Guide receiving portion
(87) 43S: Second contact surface
(88) 44: Wall portion
(89) 44A, 44B, 44C, 44D: Part of wall portion (rotation restricting portion)
(90) 45A, 45B, 45C, 45D: Die-cut hole
(91) 50: Guide portion
(92) 51: Lock engagement portion
(93) 52: Guide protruding part
(94) 52N: Narrow portion of guide protruding part
(95) 52D: Lower surface (second positioning end face) of narrow portion
(96) 52U: Upper surface (first positioning end face) of narrow portion
(97) 60: Power storage element group
(98) 61: Power storage element
(99) 63: Electrode terminal
(100) 63A: Positive electrode terminal
(101) 63B: Negative electrode terminal
(102) 80: Bus bar