PIPE ALIGNMENT SYSTEM AND METHODS OF MAKING AND USING THE SAME
20230003522 · 2023-01-05
Inventors
Cpc classification
International classification
Abstract
The presently disclosed subject matter is generally directed to an alignment device that can be used in a wide variety of situations, such as (but not limited to) the installation of pipes, conduits, and drainage fittings. The disclosed device comprises a housing defined by a central channel. A laser passes through the housing central channel and is configured to emit a beam of light in a straight or angled line, visible to the user. The laser beam can be used to accurately position pipes, drainage fittings, and the like. In some embodiments, the device includes one or more adaptors of various sizes that can releasably attach to the housing. The adaptor functions an adaptor, selected to fit a desired pipe size to allow for proper positioning of the device. Thus, in use, the housing and/or a portion of the adaptor can fit into an open end of a pipe such that the laser beam emits a beam of light indicating a projected location for a connecting pipe or conduit. In this way, the installation of a pipe is more accurate and efficient.
Claims
1. A pipe alignment device comprising: a housing defined by: a first segment comprising a front face, an opposed rear face, and a length therebetween; a second segment comprising a front face, an opposed rear face, and a length therebetween, wherein the second segment front face is in direct contact with the first segment rear face; a channel that spans an interior of the housing from the first segment front face to the second segment rear face; a laser positioned with the channel, the laser comprising a beam output positioned adjacent to the first segment front face; an adaptor defined by: a first section comprising a front face, an opposed rear face, and a length therebetween; a second section comprising a front face, and opposed rear face, and a length therebetween, wherein the second section front face is in direct contact with the first section rear face; a central bore that an interior of the adaptor from the first section front face to the second section rear face; wherein the first segment, second segment, first section, and second section each comprise a diameter, the first segment diameter being greater than the second segment diameter, the first section diameter being greater than the second section diameter.
2. The pipe alignment device of claim 1, further comprising a level.
3. The pipe alignment device of claim 1, wherein the laser is leveled within the housing channel.
4. The pipe alignment device of claim 1, wherein the second section diameter is greater than the second segment diameter.
5. The pipe alignment device of claim 1, wherein the housing first length is about 0.5 to 2 inches and the housing second length is about 0.3 to 2 inches.
6. The pipe alignment device of claim 1, wherein the first segment, second segment, first section, and second section are configured with a cylindrical shape.
7. The pipe alignment device of claim 1, wherein the channel comprises a diameter of about 0.2 to 1 inches and a length of about 0.8-4 inches.
8. The pipe alignment device of claim 1, wherein the channel comprises one or more adjusters configured to adjust the orientation of the laser within the channel.
9. The pipe alignment device of claim 1, wherein the adaptor first length is about 0.1-0.8 inches.
10. The pipe alignment device of claim 1, wherein the adaptor second length is about 0.2-1 inches.
11. The pipe alignment device of claim 1, wherein the adaptor first section has a diameter of about 3-6 inches.
12. The pipe alignment device of claim 1, wherein the adaptor second section has a diameter of about 2-5 inches.
13. The pipe alignment device of claim 1, wherein the central bore comprises a diameter of about 1-4 inches.
14. A method of installing a pipe or tubing, the method comprising: positioning the housing second segment of the pipe alignment device of claim 1 into the open mouth of a first pipe; powering the laser, whereby a laser beam is projected onto a surface in front of the first pipe; positioning a second pipe in line with the laser beam, such that the first and second pipes are in alignment.
15. The method of claim 14, wherein the second segment cooperates with the open mouth of the first pipe to retain the device within the first pipe mouth.
16. The method of claim 14, wherein the second segment comprises an adaptor, the adaptor defined by a second segment that cooperates with the open mouth of the first pipe to retain the device within the first pipe mouth.
17. The method of claim 14, wherein the second section of the adaptor is positioned within the open mouth of the first pipe, and the adaptor is selected.
18. The method of claim 14, wherein the first and second pipes are about horizontal or vertical.
19. The method of claim 14, wherein the first and second pipes are angled relative to each other.
20. A kit comprising: a pipe alignment device including: a housing defined by: a first segment comprising a front face, an opposed rear face, and a length therebetween; a second segment comprising a front face, an opposed rear face, and a length therebetween, wherein the second segment front face is in direct contact with the first segment rear face; a channel that spans an interior of the housing from the first segment front face to the second segment rear face; and a laser positioned with the channel, the laser comprising a beam output positioned adjacent to the first segment front face; a plurality of adaptors, each adaptor defined by: a first section comprising a front face, an opposed rear face, and a length therebetween; a second section comprising a front face, and opposed rear face, and a length therebetween, wherein the second section front face is in direct contact with the first section rear face; wherein the first segment, second segment, first section, and second section each comprise a diameter, the first segment diameter being greater than the second segment diameter, the first section diameter being greater than the second section diameter; and wherein the plurality of adaptors each comprise a second section diameter greater than the housing second section diameter; and wherein the plurality of adaptors comprise a range of second section diameters.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0043] The presently disclosed subject matter is introduced with sufficient details to provide an understanding of one or more particular embodiments of broader inventive subject matters. The descriptions expound upon and exemplify features of those embodiments without limiting the inventive subject matters to the explicitly described embodiments and features. Considerations in view of these descriptions will likely give rise to additional and similar embodiments and features without departing from the scope of the presently disclosed subject matter.
[0044] Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which the presently disclosed subject matter pertains. Although any methods, devices, and materials similar or equivalent to those described herein can be used in the practice or testing of the presently disclosed subject matter, representative methods, devices, and materials are now described.
[0045] Following long-standing patent law convention, the terms “a”, “an”, and “the” refer to “one or more” when used in the subject specification, including the claims. Thus, for example, reference to “a device” can include a plurality of such devices, and so forth. It will be further understood that the terms “comprises,” “comprising,” “includes,” and/or “including” when used herein specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
[0046] Unless otherwise indicated, all numbers expressing quantities of components, conditions, and so forth used in the specification and claims are to be understood as being modified in all instances by the term “about”. Accordingly, unless indicated to the contrary, the numerical parameters set forth in the instant specification and attached claims are approximations that can vary depending upon the desired properties sought to be obtained by the presently disclosed subject matter.
[0047] As used herein, the term “about”, when referring to a value or to an amount of mass, weight, time, volume, concentration, and/or percentage can encompass variations of, in some embodiments+/−20%, in some embodiments+/−10%, in some embodiments+/−5%, in some embodiments+/−1%, in some embodiments+/−0.5%, and in some embodiments +/−0.1%, from the specified amount, as such variations are appropriate in the disclosed packages and methods.
[0048] As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
[0049] Relative terms such as “below” or “above” or “upper” or “lower” or “horizontal” or “vertical” may be used herein to describe a relationship of one element, layer, or region to another element, layer, or region as illustrated in the drawing figures. It will be understood that these terms and those discussed above are intended to encompass different orientations of the device in addition to the orientation depicted in the drawing figures.
[0050] The embodiments set forth below represent the necessary information to enable those skilled in the art to practice the embodiments and illustrate the best mode of practicing the embodiments. Upon reading the following description in light of the accompanying drawing figures, those skilled in the art will understand the concepts of the disclosure and will recognize applications of these concepts not particularly addressed herein. It should be understood that these concepts and applications fall within the scope of the disclosure and the accompanying claims.
[0051] The presently disclosed subject matter is generally directed to an alignment device that can be used in a wide variety of situations, such as (but not limited to) the installation of pipes, conduits, and drainage fittings. As illustrated in
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[0053] In some embodiments, the first and second segments are configured to be cylindrical in shape, allowing the second segment to fit within the interior of a pipe open end, as described below. However, the presently disclosed subject matter is not limited, and first or second segments 30, 35 can have any desired cross-sectional shape, such as (but not limited to) circular, oval, square, rectangular, triangular, octagonal, hexagonal, pentagonal, and the like.
[0054] Further, first length 42 can be greater than second length 47 as shown in
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[0057] Channel 15 further is shaped to accommodate laser 20. For example, in some embodiments, the channel has a circular cross-sectional shape to receive the similarly shaped laser. However, the channel can include any suitable cross-sectional shape.
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[0060] The first and second segments can be permanently or releasably attached together. For example, welding, adhesive, magnets, screws, bolts, fasteners, and the like can be used to attach the first and second segments. Alternatively, the first and second segments can be constructed as a single unit in some embodiments.
[0061] Housing 10 can be constructed from any desired material, such as (but not limited to) metal (e.g., stainless steel, aluminum), rubber, wood, plastic, or combinations thereof.
[0062] Device 5 further includes laser 20 positioned within housing channel 15. The term “laser” refers to any of a variety of devices that emit one or more discrete frequencies of amplified light. For example, laser 20 can emit visible light, which can be in the form of a laser diode or circuit, a light emitting diode (LED), or other optically transmitting devices.
[0063] Laser 20 can have length 70 of about 0.8-4.5 inches (e.g., at least/no more than about 0.8, 1, 1.25, 1.5, 1.75, 2, 2.25, 2.5, 2.75, 3, 3.25, 3.5, 3.75, 4, 4.25, or 4.5 inches). The laser further includes diameter 71 of about 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, or 1 inch. The laser diameter should be smaller than the diameter of channel 15 to retain the laser snugly but securely within the housing. In some embodiments, the similarity in shape and/or size between the laser and channel 15 is sufficient to securely retain the laser within the channel. However, the use of adhesives and the like can be used to ensure that laser 20 does not become dislodged from the housing, such as if device 5 is inadvertently dropped.
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[0065] Laser 20 can be centrally aligned within the channel. In some embodiments, the laser is permanently attached within the interior of the channel in a leveled configuration. In this way, the user is ensured that the laser beam is level during use.
[0066] In use, housing 10 can at least partially fit within the open end of a pipe or fitting (e.g., a 1½ inch PVC fitting), as shown in
[0067] In some embodiments, the output directs a beam of light in the same plane of the direction of the pipe, such as by being self-leveled within channel 15 or including a leveling device 101. However, in some embodiments, the beam of light can be adjusted to account for the angling of pipes in an upward or downward direction. This can be accomplished though manual or automatic adjusters 77 that can move one end of the laser in a desired direction (e.g., up, down, left, right, or angled from center), as shown in
[0068] Any mechanism can be used to releasably retain second segment 35 within the open mouth of a pipe or fitting. For example, snap fit, pressure fit, threading (e.g., the exterior surface of the second segment can cooperate with interior pipe mouth threads), fasteners, set screws, and the like can be used.
[0069] Housing 10 and laser 20 therefore provide a guide for leveling and/or completing construction on piping systems (as well as any other projects). The device visually assists the user in determining a path for assembling the piping system.
[0070] After the user completes the job or no longer needs the laser light, the user can detach the housing from pipe mouth 75 by reversing the steps set forth above (e.g., removing the housing second segment from pipe mouth 75). In some embodiments, screw threads on the pipe mouth and/or housing can be reversed. The housing can then be stored for later use.
[0071] The disclosed device can further include a plurality of adaptors configured to adapt device 5 for use with a wide variety of pipe sizes. In some embodiments, an adapter can be screwed over or otherwise releasably attached to the proximal end of second segment 35 of the main body to adapt the device to fit various types of pipe fittings.
[0072] First section 80 can have diameter 105 of about 3-6 inches (e.g., at least/no more than about 3, 3.25, 3.5, 3.75, 4, 4.25, 4.5, 4.75, 5, 5.25, 5.5, 5.75, or 6 inches). Similarly, the second section can include diameter 100 of about 2-5 inches (e.g., at least/no more than about 2, 2.25, 2.5, 2.75, 3, 3.25, 3.5, 3.75, 4, 4.25, 4.5, 4.75, or 5 inches). However, it should be appreciated that the diameter ranges of adaptor first and second sections 80, 85 are not limited to the ranges given herein.
[0073] In some embodiments, the first and second adaptor sections are configured to be cylindrical in shape. However, the presently disclosed subject matter is not limited, and first or second sections 80, 85 can have any desired cross-sectional shape, such as (but not limited to) circular, oval, square, rectangular, triangular, octagonal, hexagonal, pentagonal, and the like.
[0074] Adaptor 25 includes central bore 110 that passes through the first and second sections, as shown in the top plan view of
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[0076] The first and second adaptor sections can be permanently or releasably attached together. For example, welding, adhesive, magnets, screws, bolts, fasteners, and the like can be used. Alternatively, the first and second adaptor sections can be constructed as a single unit in some embodiments.
[0077] Adaptor 25 can be constructed from any desired material, such as (but not limited to) metal (e.g., stainless steel, aluminum), rubber, wood, plastic, or combinations thereof.
[0078] In some embodiments, the disclosed system includes a kit comprising a variety of differently sized adaptors to allow housing 10 to be used with many different sizes of pipes or fittings. Thus, when pipe mouth is larger than the diameter of the housing second segment, adaptor 25 can be releasably attached to the housing. Particularly, housing section segment 35 can pass through the adaptor central bore (e.g., using threaded attachment or any other conventional mechanism), as shown in
[0079] Adaptor second section 85 can then be inserted into open mouth 75 of pipe 76 (e.g., through mating threads or other releasable attachment). Adaptor first segment 80 has a diameter too large to fit within the pipe mouth, as shown in
[0080] After the user has finished using laser 20, the adaptor and housing can be removed from the pipe or fitting mouth. The adaptor can then be removed from housing 10. In some embodiments, the kit includes a carrying or storage case to accommodate the housing and a plurality of adaptors that have different diameters to accommodate pipes and fittings of various sizes. The different adaptors can be selected as needed for a particular job. In this way, the disclosed kit can accommodate any sized pipe that the user comes into contact with. One embodiment of kit 130 is illustrated in
[0081] The disclosed device and system offer many advantages over the prior art. For example, device 5 acts as a laser alignment tool when inserted into the end of a pipe. In use, the laser will direct a laser point onto the surface that needs to be penetrated (e.g., cutting through walls, roofs, crawl space walls, etc.) or into the center of another pipe that the new pipe needs to be tied into.
[0082] Advantageously, the device removes all of the guesswork for pipe alignment, providing a clear line of sight. In this way, errors are reduced.
[0083] The disclosed device can be used by one person to align a pipe, thereby freeing other workers to be more productive.
[0084] The device is easy to use, allowing novice users to complete a job much more quickly and with fewer mistakes.
[0085] The device further provides speed and convenience for experienced users.
[0086] The disclosed kit can allow a user to employ the disclosed device with virtually any sized pipe, so long as the correct sized adaptor is available.