JOINING DEVICE AND METHOD FOR JOINING STRIPS TO FORM A TIRE COMPONENT
20190270265 ยท 2019-09-05
Inventors
- Gerrit Roy Nijland (Epe, NL)
- Jeroen Van Tienhoven (Epe, NL)
- Hugo Bart Zandbergen (Epe, NL)
- Cornelis-Jan Otto (Epe, NL)
- Karel Johannes Van Assenbergh (Epe, NL)
- Otte Haitsma (Epe, NL)
- Pieter Cornelis Meijers (Epe, NL)
Cpc classification
B29C66/8324
PERFORMING OPERATIONS; TRANSPORTING
B29D30/42
PERFORMING OPERATIONS; TRANSPORTING
B29C66/7212
PERFORMING OPERATIONS; TRANSPORTING
B29C66/1162
PERFORMING OPERATIONS; TRANSPORTING
B29K2305/00
PERFORMING OPERATIONS; TRANSPORTING
B29C65/7847
PERFORMING OPERATIONS; TRANSPORTING
B29C65/7841
PERFORMING OPERATIONS; TRANSPORTING
B29C66/71
PERFORMING OPERATIONS; TRANSPORTING
B29C66/71
PERFORMING OPERATIONS; TRANSPORTING
B29D2030/426
PERFORMING OPERATIONS; TRANSPORTING
B29C66/7212
PERFORMING OPERATIONS; TRANSPORTING
B29C65/7802
PERFORMING OPERATIONS; TRANSPORTING
B29C66/8322
PERFORMING OPERATIONS; TRANSPORTING
B29C66/14
PERFORMING OPERATIONS; TRANSPORTING
B29K2021/00
PERFORMING OPERATIONS; TRANSPORTING
B29C66/72141
PERFORMING OPERATIONS; TRANSPORTING
B29D2030/427
PERFORMING OPERATIONS; TRANSPORTING
B29K2021/00
PERFORMING OPERATIONS; TRANSPORTING
B29K2305/00
PERFORMING OPERATIONS; TRANSPORTING
B29C66/73752
PERFORMING OPERATIONS; TRANSPORTING
B29D2030/424
PERFORMING OPERATIONS; TRANSPORTING
B29C66/8161
PERFORMING OPERATIONS; TRANSPORTING
B29C66/435
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29D30/42
PERFORMING OPERATIONS; TRANSPORTING
B29C65/00
PERFORMING OPERATIONS; TRANSPORTING
B29C65/78
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Disclosed is joining device for joining a trailing end of a first strip to a leading end of a second strip to form a tire component. The joining device includes a support member with a support surface and a retaining member with a retaining surface for retaining the second strip. The joining device is arranged for positioning the leading end of the second strip in a joining orientation in which said leading end is closer to the support plane than the rest. The joining device also includes a control unit for controlling a relative movement between the support member and the retaining member with a first component in a placement direction to place the leading end of the second strip and a second component in a joining direction to bring the leading end of the second strip into contact with the trailing end of the first strip.
Claims
1-25. (canceled)
26. A joining device for joining a trailing end of a first strip to a leading end of a second strip to form a tire component, wherein the joining device comprises a support member with a support surface for supporting the first strip and the second strip in a support plane (S) in a first strip position (P1) and a second strip position (P2), respectively, on opposite sides of a joining line (L) and a retaining member with a retaining surface for retaining the second strip in a retaining plane (R) extending above the support plane (S) at the second strip position (P1), wherein the retaining member is arranged for retaining the second strip to the retaining surface (R) with the leading end projecting from the retaining member towards the first strip position (P1) over a first projecting distance (D1) in a projecting direction (E) parallel to the retaining plane (R), wherein the joining device is arranged for positioning the leading end of the second strip in a joining orientation in which said leading end is closer to the support plane (S) than the rest of the second strip, wherein the joining device comprises a control unit for controlling a relative movement (M) between the support member and the retaining member, and wherein the relative movement (M) comprises a first component (M1) in a placement direction (K) perpendicular to the support plane (S) to place the leading end of the second strip in the joining orientation in contact with the support plane (S) and a second component (M2) in a joining direction (J) transverse to the joining line (L) and parallel to the support plane (S) to bring the leading end of the second strip in the joining orientation into contact with the trailing end of the first strip.
27. The joining device according to claim 26, wherein the joining device comprises a deflection member for deflecting the leading end of the second strip towards the support member with respect to the rest of the second strip.
28. The joining device according to claim 27, wherein the deflection member is movable in a deflection direction (F) transverse or perpendicular to the retaining plane (R) into a deflection position in which the deflection member at least partially protrudes from the retaining plane (R) towards the support plane (S).
29. The joining device according to claim 27, wherein the deflection member is biased to move into the deflection position, wherein the deflection member is movable against a bias in a retraction direction opposite to the deflection direction (F) into a flush position in which the deflection member lies flush with the retaining plane (R).
30. The joining device according to claim 28, wherein the joining device comprises a deflection actuator that is operationally coupled to the deflection member for actively driving the movement of the deflection member in the deflection direction (F).
31. The joining device according to claim 26, wherein the retaining plane (R) is arranged to extend parallel to the support plane (S) when the leading end of the second strip is in the joining orientation.
32. The joining device according to claim 26, wherein the retaining member is positionable in an oblique joining position in which the retaining plane (R) extends at an oblique joining angle (A) relative to the support plane (S) and declines towards the joining line (L).
33. The joining device according to claim 26, wherein the control unit is arranged for first controlling the relative movement (M) in the placement direction (K) to place the leading end of the second strip in the joining orientation in contact with the support plane (S) and subsequently controlling the relative movement (M) in the joining direction (J) to bring the leading end of the second strip in the joining orientation into contact with the trailing end of the first strip.
34. The joining device according to claim 32, wherein the control unit is arranged for simultaneously controlling the relative movement (M) in the placement direction (K) and the joining direction (J) to move the retaining member along an oblique joining path at the oblique joining angle (A).
35. The joining device according to claim 32, wherein the joining angle (A) is in a range selected from the group consisting of two to six degrees, two to five degrees, and three to four degrees.
36. The joining device according to claim 32, wherein the retaining member in the joining position is spaced apart from the support plane (S) over a minimal height (H) that is chosen such that the second strip contacts the support surface (S).
37. The joining device according to claim 32, wherein the retaining member is movable from the joining position into a placement position, wherein the retaining plane (R) extends parallel to the support plane (S) in the placement position.
38. The joining device according to claim 37, wherein the control unit is arranged for moving the retaining member from the joining position to the placement position only after the leading end of the second strip is in contact with the trailing end of the first strip.
39. The joining device according to claim 26, wherein the trailing end of the first strip and the leading end of the second strip comprise complementary bevel end surfaces extending under the same bevel angle (B1, B2) with respect to the support plane (S) and the retaining plane (R), respectively, wherein the relative movement (M) between the retaining member and the support member is arranged for deflecting the leading end with respect to the support surface over the first projecting distance (D1) into the joining orientation in which the bevel end surfaces of the first strip and the second strip are parallel.
40. The joining device according to claim 39, wherein the second strip comprises a top surface, wherein the bevel end surface meets with the top surface to form a leading edge, wherein the retaining member is arranged for retaining the second strip with the leading edge thereof projecting from the retaining member in the projecting direction (E) over the first projection distance (D1).
41. The joining device according to claim 40, wherein the second strip comprises a bottom surface, wherein the bevel end surface meets with the bottom surface to form a recessed edge, wherein the retaining member is arranged for retaining the second strip with the recessed edge thereof projecting from the retaining member in the projecting direction (E) over a second projection distance (D2).
42. The joining device according to claim 26, wherein the first projecting distance (D1) is selected from the group consisting of at least two millimeters, at least five millimeters and at least ten millimeters.
43. The joining device according to claim 41, wherein the second projection distance (D2) is selected from the group consisting of at least one millimeter, at least three millimeters and at least seven millimeters.
44. The joining device according to claim 26, wherein the support member is movable in the joining direction (J) with respect to the retaining member or wherein the retaining member is movable in the joining direction (J) with respect to the support member.
45. A method for joining a trailing end of a first strip to a leading end of a second strip to form a tire component, the method comprising the steps of: providing a support member with a support surface and supporting the first strip in a support plane (S) on the support surface in a first strip position (P1) on one side of a joining line (L); providing a retaining member with a retaining surface and retaining the second strip to said retaining surface in a retaining plane (R) extending above a second strip position (P2) at the support plane (S) on an opposite side of the joining line (L), wherein the second strip is retained to the retaining surface with the leading end projecting from the retaining member towards the first strip position (P1) over a first projecting distance (D1) in a projecting direction (E) parallel to the retaining plane (R); positioning the leading end of the second strip in a joining orientation in which said leading end is closer to the support plane (S) than the rest of the second strip; and controlling a relative movement (M) between the support member and the retaining member, wherein the relative movement (M) comprises a first component (M1) in a placement direction (K) perpendicular to the support plane (S) to place the leading end of the second strip in the joining orientation in contact with the support plane (S) and a second component (M2) in a joining direction (J) transverse to the joining line (L) and parallel to the support plane (S) to bring the leading end of the second strip in the joining orientation into contact with the trailing end of the first strip.
46. The method according to claim 45, wherein the method comprises the step of deflecting the leading end of the second strip towards the support member with respect to the rest of the second strip.
47. The method according to claim 45, wherein the retaining plane (R) extends parallel to the support plane (S) when the leading end of the second strip is in the joining orientation.
48. The method according to claim 45, wherein the retaining member is positioned in an oblique joining position in which the retaining plane (R) extends at an oblique joining angle (A) relative to the support plane (S) and declines towards the joining line (L).
49. The method according to claim 45, wherein the relative movement (M) is first controlled in the placement direction (K) to place the leading end of the second strip in the joining orientation in contact with the support plane (S) and is subsequently controlled in the joining direction (J) to bring the leading end of the second strip in the joining orientation into contact with the trailing end of the first strip.
50. The method according to claim 48, wherein the relative movement (M) is simultaneously controlled in the placement direction (K) and the joining direction (J) to move the retaining member along an oblique joining path at the oblique joining angle (A).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] The invention will be elucidated on the basis of an exemplary embodiment shown in the attached schematic drawings, in which:
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
DETAILED DESCRIPTION OF THE INVENTION
[0046]
[0047] The tire component is preferably a breaker ply or a body ply for building a green or unvulcanized tire. The first strip 1 comprises a strip body 10 with a top surface 11, a bottom surface 12, a trailing end 13 and a bevel end surface 14 that meets with the bottom surface 12 at a first bevel angle B1 to form a trailing edge 15. The second strip 2 comprises a strip body 20, a top surface 21, a bottom surface 22, a leading end 23 and a bevel end surface 24 that meets with the top surface 21 and the bottom surface 22 at a second bevel angle B2 to form a leading edge 25 and a recessed edge 26 respectively. The bevel angles B1, B2 of the respective strips 1, 2 are the same or substantially the same. The strip bodies 10, 20 are typically manufactured from unvulcanized, green and/or sticky elastomeric material which adheres easily. In the case of a breaker ply, the strips 1, 2 comprise embedded reinforcement cords, preferably steel reinforcement cords. The joining device 3 is arranged for joining, pressing or splicing the trailing end 13 of the first strip 1 to the leading end 23 of the second strip 2 at their respective bevel end surfaces 14, 24 to form a so-called beveled splice.
[0048] As shown in
[0049] The retaining member 5 is positioned relative to the support member 4 via one or a chain of mechanical components (not shown), e.g. the segments of a mechanical guide, a mechanical arm, a robotic manipulator or the like. These mechanical components inevitably cause a tolerance buildup in the positioning of the retaining member 5 relative to the support member 4. Said tolerance buildup is shown schematically in
[0050] To cancel out the tolerance buildup T, the joining device 3 is provided with a deflection member 7 for deflecting the leading end 23 of the second strip 2 towards the support member 4 with respect to the rest of the second strip 2. The deflection member is movable in a deflection direction F transverse or perpendicular to the retaining plane R into a deflection position, as shown in
[0051] By deflecting the leading end 23 of the second strip 2, said leading end 23 is closer to the support plane S than the rest of the second strip 2. When the deflected leading end 23 of the second strip 2 is subsequently laid down onto the support surface 40 at the support plane S, as shown in
[0052] As shown in
[0053] The joining device 3 is arranged for providing a relative movement M between the support member 4 and the retaining member 5. The relative movement M comprises a first component M1 in a placement direction K perpendicular to the support plane S to place the leading end 23 of the second strip 2 in the joining orientation in contact with the support plane S and a second component M2 in a joining direction J oblique or transverse to the joining line L to bring the leading end 23 of the second strip 2 in the joining orientation into contact with the trailing end 13 of the first strip 1.
[0054] In this exemplary embodiment, the joining direction J is parallel or substantially parallel to the support plane S. The placement direction K is perpendicular to the support plane S. The first component M1 and the second component M2 of the relative movement M can for example be provided by moving the support member 4 relative to the retaining member 5 or by moving the retaining member 5 relative to the support member 4.
[0055] The joining device 3 is further provided with a control unit 6 that is operationally and/or electronically connected to the support member 4 and/or the retaining member 5 for controlling the components M1, M2 of the aforementioned relative movement M in the joining direction J and the placement direction K.
[0056] The method for joining the trailing end 13 of the first strip 1 to the leading end 23 of the second strip 2 with the use of the aforementioned joining device 3 is elucidated below with reference to
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064] It can be further observed in
[0065]
[0066]
[0067] The first projecting distance D1, measured from the leading edge 25 to the alternative retaining member 205, is preferably at least two millimeters, more preferably at least five millimeters and most preferably at least ten millimeters. The freely extending part of the second strip 2 can be deformed with respect to the rest of the second strip 2 that is retained to the alternative retaining member 205 over said first projecting distance D1.
[0068] As shown in
[0069]
[0070] Preferably, the minimal height H is equal to or substantially equal to the height of the strips 1, 2. Said height may be obtained by automatic measurement of the thickness of one of the strips 1, 2 or by manual input in the control unit 6. At said minimal height H, the freely projecting leading end 23 of the second strip 2 projects under the oblique joining angle A towards, onto and/or along the support surface 40. In particular, the contact of the second strip 2 with the support surface 40 causes said leading end 23 can be deflected with respect to the support surface 40 over the first projecting distance D1 into an orientation in which the bevel end surfaces 14, 24 of the first strip 1 and the second strip 2 are parallel or substantially parallel.
[0071] In other words, the alternative retaining member 205 is arranged for holding the projected leading end 23 under the oblique joining angle A in such a way that the recessed edge 26 at the bottom surface 22 of the second strip 2 contacts the support surface 40 at the second projecting distance D2 from the alternative retaining member 205. Because of said contact, the freely projecting leading end 23 of the second strip 2 is deformed and/or deflected on said support surface 40 into alignment with the first strip 1 and/or towards the top surface 11 of the first strip 1. Hence, the leading edge 25 of the second strip 2 is aligned with, lies closer to or lies flush with the top surface 11 of the first strip 1, independently from the minimum height H as defined by the alternative retaining member 205. Consequently, the freely projecting leading end 23 of the second strip 2 is no longer subject to any tolerance T in the minimum height H of the alternative retaining member 205.
[0072] The first projecting distance D1 and/or the second projecting distance D2 may be preset or manually entered into the control unit 6 such that movements of the alternative retaining member 205 may be configured taking into account said preset first projecting distance D1 and/or the second projecting distance D2.
[0073]
[0074] Due to the deformation of the freely projecting leading end 23 at the leading end 23 of the second strip 2, as shown in
[0075]
[0076] Alternatively, the second strip 2 may simply be released from the alternative retaining member 205 in the joining position as shown in
[0077]
[0078] The method according to the fourth embodiment of the invention differs from the previously discussed method only in that the relative movement between the support member 4 and the alternative retaining member 205 is achieved by moving the alternative retaining member 205 in a relative movement M along a joining path G at the oblique joining angle A with respect to the support plane S towards the first strip position P1. Hence, the alternative retaining member 205 is simultaneously moved with a first component M1 in the joining direction J and a second component M2 in the placement direction K. As shown in
[0079]
[0080] The method according to the fifth embodiment of the invention differs from the previously discussed methods only in that the further alternative joining device 203 is used for joining, pressing or splicing a first strip 101 and a second strip 102 having straight end surfaces 114, 124 extending in a direction perpendicular to the respective top surfaces 111, 121 and/or bottom surfaces 112, 122. Hence, instead of forming a so-called beveled splice as in
[0081] Hence, the same advantageous effects can be achieved when using the joining devices 3, 103, 203 of
[0082] It is to be understood that the above description is included to illustrate the operation of the preferred embodiments and is not meant to limit the scope of the invention. From the above discussion, many variations will be apparent to one skilled in the art that would yet be encompassed by the scope of the present invention.
[0083] In summary the invention relates to a joining device for joining a trailing end of a first strip to a leading end of a second strip to form a tire component, wherein the joining device comprises a support member with a support surface and a retaining member with a retaining surface for retaining the second strip, wherein the joining device is arranged for positioning the leading end of the second strip in a joining orientation in which said leading end is closer to the support plane than the rest, wherein the joining device comprises a control unit for controlling a relative movement between the support member and the retaining member with a first component in a placement direction to place the leading end of the second strip and a second component in a joining direction to bring the leading end of the second strip into contact with the trailing end of the first strip.