BOILER
20190270094 · 2019-09-05
Assignee
Inventors
- Ari LAITINEN (Tampere, FI)
- Mika RÄIHÄ (Mikkeli, FI)
- Seppo PAAVILAINEN (Mikkeli, FI)
- Jorma Keskinen (Tampere, FI)
Cpc classification
F23J2217/102
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23J15/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B03C3/361
PERFORMING OPERATIONS; TRANSPORTING
B03C3/06
PERFORMING OPERATIONS; TRANSPORTING
B03C3/12
PERFORMING OPERATIONS; TRANSPORTING
B03C2201/06
PERFORMING OPERATIONS; TRANSPORTING
B03C3/38
PERFORMING OPERATIONS; TRANSPORTING
B03C3/743
PERFORMING OPERATIONS; TRANSPORTING
International classification
B03C3/12
PERFORMING OPERATIONS; TRANSPORTING
B03C3/06
PERFORMING OPERATIONS; TRANSPORTING
F23J15/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A boiler includes a flow channel having a selected chamber delimited by walls made at least partly of conductive material and being grounded, and a device arranged at least partially inside the selected chamber. The device includes an ion source comprising a corona electrode and an electrically passive body having an opening for corona discharge. The corona electrode is located inside the electrically passive body. A fan/shielding-gas connection is in the electrically passive body. The shielding gas exits the electrically passive body through the opening. The device also includes a high-voltage source for the corona electrode. The walls of the selected chamber of the boiler form a ground potential for the corona electrode to collect the fine particles of flue gases on the walls of the selected chamber.
Claims
1. A boiler, comprising: a flow channel for flue gases having a selected chamber delimited by walls made at least partly of conductive material, the selected chamber being grounded; and a device arranged at least partially inside the selected chamber for forming a first electric field to collect fine particles of flue gases on the walls of the selected chamber, the device comprising: an ion source for creating gas ions with aid of a corona discharge, the ion source comprising a corona electrode for creating the corona discharge, an electrically passive body having an opening for corona discharge, the corona electrode being located inside the electrically passive body and a fan/shielding-gas connection in the electrically passive body for feeding shielding gas inside the electrically passive body in contact with the corona electrode to prevent dirtying of the ion source, the shielding gas exiting the electrically passive body through the opening; and a high-voltage source for the corona electrode; wherein the walls of the selected chamber of the boiler form a ground potential for the corona electrode to collect the fine particles of flue gases on the walls of the selected chamber.
2. The boiler according to claim 1, wherein the electrically passive body has an outer surface having a surface patterning for increasing distance of a surface discharge between the body and the corona electrode.
3. The boiler according to claim 1, wherein the electrically passive body has side walls and a rear wall, the corona electrode extending through the rear wall.
4. The boiler according to claim 1, wherein the shielding gas connection is formed in the rear wall.
5. The boiler according to claim 1, wherein an operating voltage of the corona electrode is 50-95% of a breakdown voltage.
6. The boiler according to claim 1, wherein an operating voltage of the corona electrode is 80-90% of a breakdown voltage.
7. The boiler according to claim 1, wherein the electrically passive body is ceramic having resistivity of at least 4*106 ohm-cm at a temperature of 500 C.
8. The boiler according to claim 1, wherein the electrically passive body is ceramic having resistivity of at least 4*107 ohm-cm at a temperature of 500 C.
9. The boiler according to claim 1, wherein the electrically passive body is ceramic having resistivity of at least 4*108 ohm-cm at a temperature of 500 C.
10. The boiler according to claim 1, wherein the device is located in the selected chamber, wherein a flow velocity of the flue gases in an area of influence of the corona electrode is 0.1-1.5 m/s.
11. The boiler according to claim 1, wherein the device is located in the selected chamber, wherein a flow velocity of the flue gases in an area of influence of the corona electrode is 0.1-0.5 m/s.
12. The boiler according to claim 1, wherein the electrically passive body has a diameter that is 10-50% of a diameter of the selected chamber.
13. The boiler according to claim 1, wherein the electrically passive body has a diameter that is 15-40% of a diameter of the selected chamber.
14. The boiler according to claim 1, wherein the device is aligned so that the corona electrode is parallel with the selected chamber.
15. The boiler according to claim 1, wherein the corona electrode includes a corona needle.
16. The boiler according to claim 1, wherein the corona electrode is located at a distance from the walls acting as a collector surface, the distance being calculated by diving the operating voltage of the corona electrode by the voltage of the corona electrode that is 50-95% of a breakdown voltage of 7 kV/cm.
17. The boiler according to claim 1, wherein the operating voltage of the corona electrode is such that the corona electrode forms gas ions that form the first electric field which is at least for a specific length of the selected chamber stronger than a second electric field formed by the corona electrode against the ground potential.
18. The boiler according to claim 17, wherein the first electrical field is stronger than the second electric field against the ground potential of the flow channel over a length of 3-30 cm.
19. The boiler according to claim 17, wherein the first electrical field is stronger than the second electric field against the ground potential of the flow channel over a length of 10-25 cm.
20. The boiler according to claim 1, wherein the fan/shielding-gas connection comprises a fan for feeding a shielding gas in connection with a feed-through included in the wall of the selected chamber.
21. The boiler according to claim 1, wherein the ion source is located in the flow channel wherein a temperature of the flue gasses is less than 700 C.
22. The boiler according to claim 1, wherein the device is located in the flow channel wherein a temperature of the flue gasses is less than 500 C.
23. The boiler according to claim 1, wherein the electrically passive body comprises a gas guide for accelerating a flow of the shielding gas exiting the electrically passive body and an obstructing entry of flue gases inside the electrically passive body.
24. The boiler according to claim 1, wherein the gas guide includes a narrowing part and a diffusor part.
25. The boiler according to claim 24, wherein the narrowing part and the diffusor part are at an angle of 30-40 to a longitudinal direction of the electrically passive body.
26. The boiler according to claim 20, wherein the electrically passive body comprises a gas guide for accelerating the flow of the shielding gas exiting the electrically passive body and an obstructing entry of flue gases inside the electrically passive body, and the boiler further comprises a second fan for feeding a shielding gas inside the electrically passive body through the fan/shielding gas connection wherein the gas guide and the second fan are designed to create an excess pressure of 50-2000 Pa inside the electrically passive body relative to the selected chamber.
27. The boiler according to claim 20, wherein the electrically passive body comprises a gas guide for accelerating the flow of the shielding gas exiting the electrically passive body and obstructing entry of flue gases inside the electrically passive body and the boiler comprises a second fan for feeding a shielding gas inside the electrically passive body through the fan/shielding gas connection wherein the gas guide and the second fan are designed to create an excess pressure of 100-500 Pa inside the electrically passive body relative to the selected chamber.
28. The boiler according to claim 20, wherein the electrically passive body comprises a gas guide for accelerating the flow of the shielding gas exiting the electrically passive body and obstructing entry of flue gases inside the electrically passive body and the boiler comprises a second fan for feeding a shielding gas inside the electrically passive body through the fan/shielding gas connection wherein the gas guide and the second fan are designed to create an excess pressure of 50-2000 Pa inside the electrically passive body relative to the selected chamber and the ion source is arranged to create gas ions having a life of 30-150 ms with aid of the corona electrode.
29. The boiler according to claim 20, wherein the electrically passive body comprises a gas guide for accelerating the flow of the shielding gas exiting the electrically passive body and obstructing entry of flue gases inside the electrically passive body and the boiler comprises a second fan for feeding a shielding gas inside the electrically passive body through the fan/shielding gas connection wherein the gas guide and the second fan are designed to create an excess pressure of 50-2000 Pa inside the electrically passive body relative to the selected chamber and the ion source is arranged to create gas ions having a life of 50-80 ms with aid of the corona electrode.
30. The boiler according to claim 1, wherein the electrically passive body is fed through a feed-through of the walls of the chamber, the electrical passive body being arranged at least partially inside the selected chamber.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0048] In the following, the invention is described in detail with reference to the accompanying drawings depicting some applications of the invention, in which
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DETAILED DESCRIPTION OF THE INVENTION
[0059] For reasons of clarity, the figures only show the details necessary in terms of the invention. Structures and details that are unnecessary in terms of the invention, but which will be obvious to one skilled in the art, have been omitted from the figures, in order to emphasize the specific features of the invention. Such unnecessary details are, among others, the firebox and the more detailed structures of the heat exchanger.
[0060] The boiler according to the invention may be utilized using a method wherein a flue gas containing fine particles, which can come from, for example, a boiler, is cleaned of fine particles by collecting the fine particles on collector surfaces. The flue gases containing fine particles exiting the combustion chamber are led to a selected chamber acting as a flow channel delimited by walls, such as, for example, a flow channel flowing downwards from the boiler. An ion source separate form the selected chamber delimited by walls is situated in the flow channel and contains a high-voltage corona electrode and an electrically passive body, in which the corona electrode is located. The ion source can also include a fan, by means of which a shielding gas is blown around the corona electrode to prevent dirtying. The high voltage of the corona electrode discharges as a corona discharge between the corona electrode and the walls of the delimited chamber in a ground potential relative to the corona electrode, which forms together with the shielding gas charged gas ions. In other words, in the method according to the invention, the body of the ion source is electrically passive.
[0061] When the gas ions are led out of the body of the ion source, they mix with the flue gases and at the same time the gas ions charge the fine particles contained in the flue gases. The gas ions form an ion cloud, which creates through a chamber charging phenomenon in the chamber delimited by walls an electric field E, which drives the charged fine particles VH to the collector surfaces formed by the collector area KA of the selected chamber, i.e. to the walls of the selected chamber. A second electric field formed by the gas ions is preferably over a specific distance of the flow channel formed by the selected chamber stronger than a first electric field formed by the corona electrode against the ground potential. Preferably this distance is 3-30 cm, most preferably 10-25 cm, so that the life of the gas ions is up to tens that of solutions according to the prior art. The counter-potential of the corona electrode and the collector surface of the charged fine particles is formed of the walls of the selected chamber.
[0062]
[0063] The shielding gas SK prevents dirty flue gas from entering the body 110 of the ion source 100. The properties of the shielding gas, such as composition and temperature, can be adjusted to optimize the operation of the filter. The output of the filtering can be improves by using several single-phase filter units SU1.
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[0065] The ionized gas IK1 and IK2 fed by the ion sources 100 to the chamber 20 can be mixed with the flue gas PK through the turbulence effect caused by the channels 110. Because the unipolar gas ions of the ionized gases IK1 and IK2 reject each other, the gas ions I1 and I2 can be mixed with the flue gas to be cleaned with the aid of electrostatic forces. The gas ions I1 contained in the ionized gas IK1 produced by the ion source 100 charge the fine particles H in the gas, which collect on the collector surfaces according to
[0066] The shielding gas SK prevents dirty gas from entering the ion sources 100. The properties of the shielding gas, such as composition and temperature, can be adjusted to optimize the operation of the filter. The effectiveness of the filtering can be improved by using several chargers VA and collectors KE in different combinations.
[0067]
[0068] In this connection, the term electrically passive refers to the fact that the body of the ion source should have a sufficient electrical isolation capacity for the corona discharge to take place between the corona electrode 303 and the wall 200 of the chamber 20, and that electrons cannot travel in the body. More specifically, resistivity can be used as a gauge of separation ability, which should be at least 4*106 ohm-cm, preferably at least 4*107 ohm-cm, most preferably 4*108 at a temperature of 500 C., measured according to the ASTM-D1829 standard. This is possible in among other ways by selecting a substance with a sufficiently good insulation ability as the material for the body 301 of the ion source 100. A sufficient insulation ability can be achieved, for example, by many ceramic materials, such as aluminium oxide which is as pure as possible and which has the resistivity referred to above, or some other corresponding ceramic material. Sufficient electrical passivity can also be achieved by coating the body with an electrically passive substance and keeping the part inside the coating sufficiently cool, so that leak flows do not occur. As an alternative, it is also possible to use a catalytic coating in order to maintain insulation ability, for example, according to the principles known from diesel vehicles.
[0069] The electric insulation ability of the body 301 of the ion source 100 can be improved by shaping the outer surface of the body 301 in such a way that the distance of a surface discharge increases. In
[0070] With the aid of an electrically passive body of the ion source all the gas ions formed with the aid of the corona discharge are brought from the ion source to the chamber delimited by the surrounding walls. The electrically passive ion-source body does not act as a ground destroying the gas ions unlike in solutions according to the prior art, in which only about a tenth of the gas ions formed exit the ion-source body to the selected chamber. With an electrically passive ion-source body, a greater gas ion density is achieved at least over part of the distance to the selected chamber, when the first electric field formed by the gas ions is stronger than a second electric field formed by the corona electrode. The first electric field driving gas ions to the walls is, on average, less than in solutions according to the prior art. For this reason, the life of the gas ions is many times that in solutions according to the prior art. Based on this, the boiler is possible to achieve a cleaning effect of more than 90%, in relation to fine particles.
[0071] With the aid of the gas guide 302, it is possible also to influence the flow of the shielding gas SK after the ion source 100, to promote mixing. The shielding gas SK is led to the ion source 100 through the shielding-gas connection 304. The shielding gas SK can be a gas substantially free of particles, which means that the particle content is so small that the particles collected inside the ion source do not cause significant dirtying of the internal parts of the ion source 100. The shielding gas SK can be, for example, air, water vapour, carbon dioxide, nitrogen, or a mixture of several gases. The pressure, flow quantity, and temperature of the shielding gas can adjusted to optimize the operation of the filter.
[0072] In the solution according to the invention, the pressure of the shielding gas can be kept considerably lower than that of solutions according to the prior art, because its task is to prevent dirtying of the ion source. However, the pressure of the shielding gas should be high enough to prevent the entry of the flue gases to the body of the ion source.
[0073] The corona discharge is created by raising the potential of the corona electrode 303 above the threshold voltage of the corona discharge, with the aid of a high-voltage source 306. The high-voltage source is connected to the corona electrode through a high-voltage conductor 305. The other terminal of the high-voltage source is grounded. The number of ions I created can be adjusted by adjusting the potential of the corona electrode. The value of the high voltage used by the ion source is proportional to the dimensions of the chamber of the application. In order for a corona discharge to take place in the corona electrode, a high voltage is required, which is at a maximum in the order of 7 kV/cm. Thus, the available voltage is determined according to the dimensions of the chamber used 10-200 kV, preferably 10-100 kV, the dimensions of the chamber being less than half a metre. This means that a single ion source can be used at a maximum in a radius of half a metre. In larger chambers, the chamber can divided into several smaller flow channels, in each of which its own ion source is used, so that the method can be used even in large chambers.
[0074] According to
[0075] The intention of the gas guide 302 is to accelerate the flow of the shielding gas in the final part of the body 110 and at the same time to be an obstacle to the entry of flue gases to the body 110. Gas guides can be, for example, pieces, which include a narrowing part 310 and a diffusor part 311. Both parts can be, for example, at an angle of 30-40 to the longitudinal direction of the body 110. Preferably there is a neck 312 between the narrowing part 310 and the diffusion part 311. The body part 313 of the corona electrode 303 preferably ends at the junction of the diffusion part 311 and the neck 312, and a separate corona needle 314, at the end of which the corona discharge takes place, is attached to the body part. In other words, the corona needle 314 is in the length of the diffusion part 311.
[0076] The technology of the ion source used in the device according to the invention to charge the aerosol particles of the flue gas is partly disclosed in patent FI 119468.
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E=Ei+Eii+Eiii
[0081] In the solution according to the invention, the first and third electric fields Eiii and Eii are stronger in the collection area than Ei. The second electric field Ei can be regarded as the collection voltage used in an electrical filter of the prior art. The third electric field Eii is related to the electric field caused by the collection of particles in a chamber-charging filter of the prior art. The first electric field Eiii caused by the ions is the field boosting the collection specific to the present invention. The first electric field Eiii also appears in electric filters of the prior art, but in these solutions it is detrimental in terms of the filtering.
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[0083] The particles collected on the walls 734 of the heat exchanger 730 can be detached with the aid of the cleaning element 732, when they fall into a collection tray 750. The shielding gas SK prevents the dirty gas from entering the ion source 100. The properties of the shielding gas, such as composition and temperature, can be adjusted to optimize the operation of the filter. The cleaning element 732 can be, for example, some kind of sweeping element, for example, a continuously operating or periodically operating spiral or a so-called flutterer. Cleaning can be performed also during operation.
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[0085] In the boiler flue-gas fine particles can be cleaned directly in the boiler. The invention can be applied to 0.01-5.0 MW boilers, preferably 20-100 kW boilers.
[0086] According to one embodiment, the boiler shown in
[0087] To clean and prevent dirtying of the joint between the body and the boiler wall it is also possible to use mechanical cleaning of the outer surface of the body of the ion source by sweeping, by a self-cleaning photo- and thermo-catalytic surfacing, and/or by raising the surface temperature to be sufficiently high, when impurities on the surface burn off or become electrically non-conducting.
[0088] With the aid of the embodiment of