Rotary Surface Finishing Implement with Tool Mounting Adapter
20190270178 · 2019-09-05
Inventors
- Heiko Hanatschek (Frankenberg (Eder), DE)
- Tim Schuster (Frankenberg (Eder), DE)
- Hendrik Böhnisch (Neuenrade, DE)
- Lasse Becker (Frankenberg (Eder), DE)
- Andreas Bende (Biedenkopf, DE)
- Nicoletta Rain (Frankenberg (Eder), DE)
- Atul M. Gite (Ahmednagar, IN)
Cpc classification
B24B41/04
PERFORMING OPERATIONS; TRANSPORTING
B24B23/022
PERFORMING OPERATIONS; TRANSPORTING
B24B45/006
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A surface finishing implement, such as a wire brush, cup brush, grinding wheel, or cut-off disk, configured for mounting to rotary power tools having a plurality of different types or sizes of mounting arrangements. One implement has a fixed power tool coupling arrangement configured for threadable mounting to a power tool arbor and a removable power tool coupling adapter configured for mounting to a quick-change coupler, preferably one of a quick-connect clamping and twist-lock coupling mechanism, of a power tool. Another implement is configured with a plurality of threaded arbor coupling arrangements configured to enable mounting of the implement to rotary power tools equipped with arbors having different diameters with one of the arbor coupling arrangements being a removable arbor coupling insert that threads into another one of the arbor coupling arrangements fixed to the implement. One implement includes the adapter, removable arbor coupling insert, and fixed arbor coupling arrangement.
Claims
1. A rotary surface finishing implement comprised of a power tool mounting arrangement adapted for mounting to rotary power tools having a plurality of different types and sizes of mounting arrangements.
2. The rotary surface finishing implement of claim 1, wherein the power tool mounting arrangement comprises a plurality of power tool coupling arrangements with one of the power tool coupling arrangements configured for removable mounting of the rotary surface finishing implement to a threaded arbor of a power tool, and another one of the power tool coupling arrangements configured for removable mounting of the rotary surface finishing implement to a quick-connect clamp or twist-lock coupling arrangement.
3. The rotary surface finishing implement of claim 2, wherein one of the power tool coupling arrangements is comprised of a removable power tool mounting adapter removably attached to the rotary surface finishing implement.
4. The rotary surface finishing implement of claim 3, wherein the one of the power tool coupling arrangements configured for removable mounting of the rotary surface finishing implement to a threaded arbor of a power tool comprises a collar with an internally threaded bore.
5. The rotary surface finishing implement of claim 4, wherein the removable power tool mounting adapter is removably attached the collar with the internally threaded bore.
6. The rotary surface finishing implement of claim 3, wherein the removable power tool mounting adapter comprises a quick-connect coupling mechanism engaging socket.
7. The rotary surface finishing implement of claim 6, wherein the one of the power tool coupling arrangements configured for removable mounting of the rotary surface finishing implement to a threaded arbor of a power tool comprises a collar with an internally threaded bore.
8. The rotary surface finishing implement of claim 7, wherein the quick-connect coupling mechanism engaging socket is removably attached to the collar with the internally threaded bore.
9. The rotary surface finishing implement of claim 6, wherein the quick-connect coupling mechanism engaging socket is comprised of a generally planar anchor plate having a socket opening formed therein with the anchor plate bounded by a coupling socket sidewall.
10. The rotary surface finishing implement of claim 9, wherein the generally planar anchor plate is annular and the socket opening formed in the anchor plate is generally circular.
11. The rotary surface finishing implement of claim 9, wherein the socket opening formed in the anchor plate is generally non-circular.
12. The rotary surface finishing implement of claim 11, wherein the non-circular socket opening formed in the anchor plate is defined by an inner peripheral edge having a plurality of recesses and a plurality of projections formed therein defining a twist-lock head receiving socket opening.
13. The rotary surface finishing implement of claim 9, wherein the one of the power tool coupling arrangements configured for removable mounting of the rotary surface finishing implement to a threaded arbor of a power tool comprises a collar with an internally threaded bore.
14. The rotary surface finishing implement of claim 13, wherein the coupling socket sidewall removably engages the collar with the internally threaded bore.
15. The rotary surface finishing implement of claim 1, wherein the power tool mounting arrangement comprises a collar with an internally threaded bore configured for threadably engaging a threaded arbor of a rotary power tool, and a power tool mounting adapter removably attached to the collar, the power tool mounting adapter comprising a socket configured for engaging with a quick-connect coupling of a rotary power tool.
16. The rotary surface finishing implement of claim 15, wherein the socket is comprised of a plate with a socket opening formed therein.
17. The rotary surface finishing implement of claim 16, wherein the socket is further comprised of a sidewall extending from the plate that engages the collar removably attaching the socket to the collar.
18. The rotary surface finishing implement of claim 1, wherein the power tool mounting arrangement comprises a first collar with a first internally threaded bore of a first diameter configured for threadably engaging a threaded arbor of a rotary power tool having a first diameter, and a second collar with a second internally threaded bore of a second diameter that is threadably removably received in the first internally threaded bore of the first collar.
19. The rotary surface finishing implement of claim 18, wherein each collar has an enlarged head at one end from which an elongate tube outwardly extends.
20. The rotary surface finishing implement of claim 19, wherein the elongate tube of one of the collars is formed of a tubular sidewall that is internally threaded and externally threaded.
21. The rotary surface finishing implement of claim 18, further comprising a removable power tool mounting adapter comprised of a socket configured for releasably engaging with a quick-connect coupling assembly of a rotary power tool.
22. The rotary surface finishing implement of claim 21, wherein the socket is comprised of a socket opening formed in a plate carried by a sidewall releasably engaging one of the collars.
23. A rotary surface finishing implement comprised of a power tool mounting arrangement adapted for mounting to rotary power tools having a plurality of different types and sizes of mounting arrangements with one of the mounting arrangements comprising a collar fixed to the implement and having an internally threaded bore configured for receiving a threaded arbor of a rotary power tool, and another one of the mounting arrangements comprising a removable adapter having a quick-connect clamp or twist-lock coupling engaging socket for receiving one of a quick-disconnect clamp or twist-lock coupling arrangement of a rotary power tool.
24. The rotary surface finishing implement of claim 23, wherein the collar is comprised of an enlarged head and a tube extending axially therefrom, and the socket is comprised of a socket sidewall engaged with the head of the collar to releasably mount the adapter thereto.
25. The rotary surface finishing implement of claim 24, wherein the socket is further comprised of a socket anchor plate carried by the socket sidewall, the socket anchor plate overlying the collar.
Description
DRAWING DESCRIPTION
[0016] One or more preferred exemplary embodiments of the invention are illustrated in the accompanying drawings in which like reference numerals represent like parts throughout and in which:
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025] Before explaining one or more embodiments of the invention in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of the components set forth in the following description or illustrated in any appended drawings. The invention is capable of other embodiments, which can be practiced or carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein is for the purpose of description and should not be regarded as limiting.
DETAILED DESCRIPTION
[0026]
[0027] The rotary surface finishing implement 20 preferably is a rotary abrasive surface treating implement 28, such as a rotary wire brush 30, like the cup brush 32 depicted in
[0028] As previously indicated, a rotary surface finishing implement 20, preferably brush 30, e.g., cup brush 32, of the invention has a power tool mounting arrangement 25 constructed in accordance with the present invention that is composed of at least a plurality of power tool coupling arrangements 22, 24 disposed in operable cooperation with one another and which are configured to independently or separately enable removable mounting of the implement 20 to at least a plurality of different types and/or sizes of corresponding complementary coupling arrangements of a rotary power tool to removably mount the implement 22 to the tool. In other words, a rotary surface finishing implement 20, preferably brush 30, e.g., cup brush 32, of the present invention is equipped with one coupling arrangement 22 configured to separately and independently enable mounting of the implement 20 to one power tool equipped with one type or size of complementary coupling arrangement, and is equipped with at least one other coupling arrangement 24 configured to separately and independently enable mounting of the implement 20 to another power tool equipped with another different type or size of complementary coupling arrangement.
[0029] With specific reference to
[0030] If desired, an annular washer or spacer 75 can be disposed between the flange 64 of the collar 60 and the outer cup 40 with the flange 64 abutting against the spacer 75 sandwiching the spacer 75 between it and the outer cup 40 when assembly of the implement 20, preferably brush 30, e.g., cup brush 32, is completed. If desired, the annular spacer 75 can be a vibration dampener made of an elastomeric material, such as rubber, neoprene, SORBOTHANE, or another suitable viscoelastic polymeric dampening material that helps dampen and/or isolate vibration generated during contact between the brush wires 36 and surface being finished or treated during use of the rotating implement 20, brush 30, e.g., cup brush 32, to finish or treat the surface.
[0031] In power tool attachment, the rotary surface finishing implement 20, preferably brush 30, e.g., cup brush 32, is threaded onto the externally threaded arbor of the rotary power tool with which it will be used to finish or otherwise treat a surface, object or the like with the brush wire face by rapidly rotating the implement 20 at a rotational speed of at least one-hundred revolutions per minute (RPMs) and preferably at least two hundred RPMs. As previously indicated, the arbor of the power tool has a diameter the same as that of the internally threaded bore 62 formed in the collar 60 with the type and pitch of the threads of the externally threaded arbor matching that of the internally threaded bore 62 of the collar 60. Where the implement 20 is a radial brush, such as a power brush, grinding wheel, or cut off disc, a lock nut (not shown) can be threaded onto the end of the arbor extending through and beyond the implement, e.g. radial brush, grinding wheel or cutoff disc, and securely tightened using a spanner or lock nut wrench (also not shown).
[0032] To enable a rotary surface finishing implement 20, preferably brush 30, e.g., cup brush 32, to be mountable to a rotary power tool having a type of coupling arrangement different than that of an externally threaded arbor, the implement 20 advantageously is further equipped with a removable tool mounting adapter 26 configured to provide a quick-change coupling arrangement 24 different than the threaded arbor coupling arrangement 22 discussed above. A preferred tool mounting adapter 26 of the present invention has a female quick-change coupling arrangement 24 configured or adapted to releasably couple with a male quick-change coupling arrangement, namely at least one of a quick-connect clamping mechanism and twist-lock coupling mechanism, of a rotary power tool enabling the implement 20 to be attached to such a quick-change coupling mechanism equipped tool. As discussed in more detail below, when the implement 20 is to be mounted via threaded coupling arrangement 22 to a power tool having an externally threaded arbor, the adapter 26 is removed permitting the internally threaded collar 60 of the threaded coupling arrangement 22 to be threaded onto the arbor of the tool. When it is desired to mount the implement 20 to a power tool equipped with a quick-change coupling arrangement, the adapter 26 is either left in place on the implement 20, such as in the quick-change coupling arrangement operating position depicted in
[0033] The female quick-change coupling arrangement 24 of the removable tool mounting adapter 26 has a power tool quick-connect coupling mechanism engaging socket 76 formed in a generally planar quick-change tool engagement plate 78 overlying the collar 60 of threaded coupling arrangement 22 that is attached to the implement 20 by a coupling socket sidewall 80. In a preferred embodiment, the quick-change tool engagement plate 78 is an annular quick-connect coupling mechanism anchor plate 82 with a socket opening 84 centered on the plate 82 that is configured for receipt of one or more clamping elements (not shown) of a clamping head (not shown) of a quick-connect clamping mechanism (not shown) of a power tool like quick-clamping device shown and disclosed in WO 2019/015980 A1, the entirety of which is expressly incorporated herein, to which the implement 20 is to be removably but securely mounted. As is best shown in
[0034] With reference to
[0035] In use and operation, one or more clamping elements of a male clamping head of a rotary power tool are inserted into the opening 84 in the quick-connect coupling mechanism engaging socket 76 and extended radially outwardly relative to the anchor plate 82 until the anchor plate 82 is engaged by the power tool clamping head thereby toollessly releasably securing the implement 20 to the power tool. When it is desired to remove or change the implement 20, the clamping head is manipulated to disengage the power tool clamping head from the clamp anchor plate 82 permitting the clamp elements of the clamping head to be withdrawn from the opening 84 of the quick-connect coupling mechanism engaging socket 76 detaching the clamping head from the socket 76.
[0036]
[0037] With continued reference to
[0038] In use and operation, such a twist-lock power tool coupling head is manipulated until each of its teeth or keys is received in a corresponding one of the slots or keyways 94 formed in the inner peripheral edge 85 of the socket opening 84 and each one of the teeth or keys 98 formed in the inner peripheral edge 85 of the socket opening 84 are received in a corresponding one of the slots or keyways formed in the twist-lock power tool coupling head. Once this occurs, the twist-lock coupling head is inserted through the opening 84 of the socket 76 and twisted or rotated to engage the twist-lock coupling head of the power tool with the quick-connect clamp anchor plate 82 of the adapter 26 of the implement 20 thereby locking the implement 20 the power tool.
[0039]
[0040] As best shown in
[0041] In use and operation, where a multiple power tool mount type or size rotary surface finishing implement 20, preferably rotary wire brush 30, e.g., cup brush 32, constructed in accordance with the present invention is equipped with an arbor diameter size adjustable rotary power tool coupling assembly 112, the adapter 26 can be detached or otherwise removed to access one or both arbor shaft coupling collars 60, 102 for mounting of the implement 20 to one of a plurality of different rotary power tool having arbor shafts of different diameters. Where the power tool has an arbor shaft of a diameter, thread type and pitch substantially the same as or compatible with the diameter, thread type and thread pitch of the internally threaded bore 108 formed in detachable collar 102, e.g., insert 100, the implement 20 can be mounted to the power tool by threading the arbor shaft into the threaded bore 108 in collar 102. Where the power tool has an arbor shaft of a larger diameter, the detachable collar 102 or insert 100 is removed by unthreading the externally threaded arbor shaft anchor tube 106 from the internally threaded bore 62 formed in the collar 60 immovably fixed or grounded to the implement 20 until the collar 102 or insert 100 disengages therefrom. Thereafter, the implement 20 is mounted to the power tool by threading the larger diameter arbor shaft into the internally threaded bore 62 formed in the fixed collar 60.
[0042] The present invention is directed to a rotary surface finishing implement that includes a power tool mounting arrangement adapted for mounting to rotary power tools having a plurality of different types and sizes of mounting arrangements. The power tool mounting arrangement has a plurality of power tool coupling arrangements with one of the power tool coupling arrangements configured for removable mounting of the rotary surface finishing implement to a threaded arbor of a power tool, and another one of the power tool coupling arrangements configured for removable mounting of the rotary surface finishing implement to a quick-connect clamp or twist-lock coupling arrangement. One of the power tool coupling arrangements is includes a removable power tool mounting adapter removably attached to the rotary surface finishing implement. The one of the power tool coupling arrangements configured for removable mounting of the rotary surface finishing implement to a threaded arbor of a power tool has a collar with an internally threaded bore. The removable power tool mounting adapter is removably attached the collar with the internally threaded bore.
[0043] The removable power tool mounting adapter includes a quick-connect coupling mechanism engaging socket. The one of the power tool coupling arrangements configured for removable mounting of the rotary surface finishing implement to a threaded arbor of a power tool has a collar with an internally threaded bore. The quick-connect coupling mechanism engaging socket is removably attached to the collar with the internally threaded bore. The quick-connect coupling mechanism engaging socket includes a generally planar anchor plate having a socket opening formed therein with the anchor plate bounded by a coupling socket sidewall. The generally planar anchor plate is annular and the socket opening formed in the anchor plate is generally circular.
[0044] The socket opening formed in the anchor plate can be generally non-circular where configured for the coupling head of a twist-lock rotary power tool coupling arrangement. The non-circular socket opening formed in the anchor plate is defined by an inner peripheral edge having a plurality of recesses and a plurality of projections formed therein defining a twist-lock head receiving socket opening.
[0045] The one of the power tool coupling arrangements configured for removable mounting of the rotary surface finishing implement to a threaded arbor of a power tool has a collar with an internally threaded bore. The coupling socket sidewall removably engages the collar with the internally threaded bore. The power tool mounting arrangement includes a collar with an internally threaded bore configured for threadably engaging a threaded arbor of a rotary power tool, and a power tool mounting adapter removably attached to the collar, the power tool mounting adapter including a socket configured for engaging with a quick-connect coupling of a rotary power tool. The socket includes a plate with a socket opening formed therein. The socket further includes a sidewall extending from the plate that engages the collar removably attaching the socket to the collar.
[0046] The power tool mounting arrangement has a first collar with a first internally threaded bore of a first diameter configured for threadably engaging a threaded arbor of a rotary power tool having a first diameter, and a second collar with a second internally threaded bore of a second diameter that is threadably removably received in the first internally threaded bore of the first collar. Each collar has an enlarged head at one end from which an elongate tube outwardly extends. The elongate tube of one of the collars is formed of a tubular sidewall that is both internally threaded and externally threaded. The rotary surface finishing implement further includes a removable power tool mounting adapter that includes a socket configured for releasably engaging with a quick-connect coupling assembly of a rotary power tool. The socket includes a socket opening formed in a plate carried by a sidewall releasably engaging one of the collars.
[0047] The present invention also is directed to a rotary surface finishing implement that includes a power tool mounting arrangement adapted for mounting to rotary power tools having a plurality of different types and sizes of mounting arrangements with one of the mounting arrangements having a collar fixed to the implement and having an internally threaded bore configured for receiving a threaded arbor of a rotary power tool, and another one of the mounting arrangements having a removable adapter having a quick-connect clamp or twist-lock coupling engaging socket for receiving one of a quick-disconnect clamp or twist-lock coupling arrangement of a rotary power tool. The collar includes an enlarged head and a tube extending axially therefrom, and the socket includes a socket sidewall engaged with the head of the collar to releasably mount the adapter thereto. The socket further includes a socket anchor plate carried by the socket sidewall, the socket anchor plate overlying the collar.
[0048] Understandably, the present invention has been described above in terms of one or more preferred embodiments and methods. It is recognized that various alternatives and modifications may be made to these embodiments and methods that are within the scope of the present invention. It is also to be understood that, although the foregoing description and drawings describe and illustrate in detail one or more preferred embodiments of the present invention, to those skilled in the art to which the present invention relates, the present disclosure will suggest many modifications and constructions as well as widely differing embodiments and applications without thereby departing from the spirit and scope of the invention. The present invention, therefore, is intended to be limited only by the drawings, written description and claims appended hereto.