Laser welding of workpieces by machine

Abstract

A method for machine processing, in particular for machine welding processing of workpieces, in particular of plate-like workpieces, tubes and/or profiles, by means of a thermal processing beam, in particular by means of a processing beam is described, wherein the processing of the workpiece is carried out with a relative movement between the processing beam and the workpiece, wherein a process gas is fed to a processing zone in a settable quantity of process gas per unit of time. After a stored stabilization time, in which the processing of a workpiece is continued with a relative movement between the processing beam and the workpiece, a quantity of process gas per unit of time is automatically reduced. Further a control apparatus of a setting device for process gas feed according to such a method is described.

Claims

1. A method of machine welding of workpieces using a laser beam, the method comprising: welding two workpieces by moving the laser beam and the two workpieces relative to each other; feeding an inert gas comprising at least one of helium, argon, carbon dioxide and nitrogen, as a protection gas into a processing zone during the welding process, in which processing zone the laser beam is applied to the workpiece, wherein the protection gas is fed into the processing zone at a first settable quantity of protection gas per unit of time based on a stored first specified value, at the start of welding, wherein the protection gas is configured to shield the processing zone from ambient air; and then, after a predetermined stabilization time, in which the welding is continued with the relative movement between the laser beam and the workpiece, feeding the protection gas to the processing zone at a second quantity of protection gas per unit of time, wherein the second quantity of protection gas per unit of time is set based on a stored second specified value that is smaller than the first specified value.

2. The method according to claim 1, wherein the first settable quantity of protection gas per unit of time is fed to the processing zone during the entire predetermined stabilization time set based on the first specified value.

3. The method according to claim 1, further comprising after the stabilization time, reducing the quantity of protection gas per unit of time fed to the processing zone gradually during a transitional period from the first settable quantity of protection gas per unit of time based on the first specified value to the second quantity of protection gas per unit of time based on the second specified value.

4. The method according to claim 3, wherein the transitional period is between 20% and 60% of the predetermined stabilization time.

5. The method according to claim 3, wherein the transitional period is between 30% and 50% of the predetermined stabilization time.

6. The method according to claim 1, further comprising reducing the quantity of protection gas per unit of time fed to the processing zone after the predetermined stabilization time based on a stored ramp function.

7. The method according to claim 1, further comprising feeding the protection gas together with one or more other protection gases in the form of a protection gas mixture to the processing zone to protect the processing point from the ambient air, and, after the stabilization time, reducing the total quantity of protection gas per unit of time of the protection gas mixture based on the first and second specified value.

8. The method according to claim 1, wherein the laser beam acts continuously on the workpiece as the workpiece is being processed to produce a continuous weld seam.

9. A laser welding machine comprising: a workpiece support; a laser processing head comprising a laser processing nozzle emitting a laser beam and an inert gas comprising at least one of helium, argon, carbon dioxide and nitrogen, as a protection gas; and a numerical machine control configured to cause relative movement between a laser beam and a workpiece being welded by the beam, to set the quantity of the protection gas per unit of time fed to a processing zone during the welding process based on a first specified value and, after the stabilization time, during which welding of the workpiece continues with a relative movement between the laser beam and the workpiece, to set the quantity of protection gas per unit of time based fed to a processing zone on the second specified value, the numerical machine control further configured to, at the start of the welding, set the quantity of protection gas per unit of time based on the first specified value and, after the stabilization time, during which welding processing of the workpiece continues with a relative movement between the laser beam and the workpiece, set the quantity of protection gas per unit of time based on the second specified value, wherein the protection gas is configured to shield the processing zone from ambient air.

10. One or more non-transitory computer readable media storing instructions that are executable by a processing device, and upon such execution cause the processing device to perform operations during relative movement between a laser beam of a laser welding machine and a workpiece positioned on a workpiece support of the laser welding machine comprising: causing an inert gas comprising at least one of helium, argon, carbon dioxide and nitrogen, as a protection gas to be fed as a protection gas to a processing zone at a first settable quantity of protection gas per unit of time based on a stored first specified value, at the start of welding processing wherein the protection gas is configured to shield the processing zone from ambient air; and causing the protection gas to be fed to the processing zone at a second quantity of protection gas per unit of time after a predetermined stabilization time, in which the processing of the workpiece is continued with the relative movement between the laser beam and the workpiece, the second quantity of protection gas per unit of time set based on a stored second specified value that is smaller than the first specified value.

Description

DESCRIPTION OF DRAWINGS

(1) FIG. 1 shows a machine for machine welding processing of workpieces by means of a laser beam,

(2) FIG. 2 shows the processing zone and a system for feeding process gas to the machine of FIG. 1, and

(3) FIG. 3 shows a diagram of the quantity of process gas per unit of time, fed to the processing zone, as a function of the processing time.

DETAILED DESCRIPTION

(4) According to FIG. 1, the machine 1 for the laser welding of, in particular, metal workpieces, has a workpiece support table 2 on which a workpiece 3 is placed during processing, a laser processing head 4 with a laser processing nozzle 5 and a moving unit 6 to move the laser processing nozzle 5 relative to the workpiece 3.

(5) The movement unit 6 is provided on a machine base body 7 and comprises three linearly translatable movement carriages 8, 9, 10, by means of which the laser processing head 4 can be moved about three orthogonally running movement axes 11, 12, 13. The laser processing head 4 can rotate on the carriages about a vertical drive axis 14 and can pivot about a horizontal pivot axis (not shown). The laser processing head 4 or, respectively, the laser processing nozzle 5 can follow relatively freely almost any desired path of a weld seam 16 to be produced along the workpiece 3, by means the movement unit 6.

(6) A supply unit 17 is arranged laterally on the machine base body 7. The supply unit 17 comprises, amongst other things, a laser resonator and at least partially a system for supplying the process gas (not shown). The laser processing beam 18 generated in the laser resonator and the process gases are fed through beam guide and supply lines 19 to the processing zone 20. The numerical machine control 21 which serves to control the apparatus 1 is shown by way of example underneath the supply unit 17.

(7) The illustrated configuration of the machine 1, in particular the configuration of the machine axes and the spatial arrangement of the supply unit 17 and the machine control 21 are merely exemplary in nature. Many variations are conceivable.

(8) FIG. 1 shows the machine 1 during the processing of the workpiece 3. A weld seam 16 is being produced on the workpiece 3 by means of the laser beam 18. The laser beam 18 is moved by means of the movement unit 6 along the movement axis 13 relative to the workpiece 3. In a continuous processduring which the laser beam 18 is neither stopped nor switched offa continuous weld seam 16 is produced. According to FIG. 1, a first section of the weld seam 16 has been produced already.

(9) In FIG. 2, the processing zone 20 of the machine 1 is shown with a section of the laser processing head 4. Also, the system for feeding the process gas 22 including the setting device 23 for the process gas feed and the associated control machine 24 is illustrated highly diagrammatically.

(10) It can be seen from FIG. 2 that the process gas can be fed to the processing zone 20 along three different paths. By using a cross jet nozzle 25, a process gas can flow transversely to the path of the laser beam 18 and leave again through an outlet opening 26 which is simply indicated. The action of the cross jet gas prevents emissions coming from the processing point 27, to which the laser beam 18 is applied to the workpiece 3, and reaching focussing optics in the form of a lens 28 shown further above in FIG. 2.

(11) Another path by which process gas is fed is through process gas ducts 29 in the laser processing nozzle 5. The process gas fed through the ducts 29 flows essentially coaxially to the laser beam 18 to the processing point 27. A working gas for example, such as air, is fed via this feed line.

(12) Lastly, process gas can be fed by means of a laterally arranged gas nozzle 30 which is aligned towards the processing point 27. The process gas fed in this manner or the process gas mixture fed in this manner serves as protective gas. The processing point 27 is shielded effectively from the ambient air by the process gas. The protective gas used can be, for example, helium, argon, nitrogen or carbon dioxide or a mixture of several of these gases.

(13) In order to set the particular quantity of process gases per unit of time which are fed to the processing zone, the nozzles 25, 30 or ducts 29 are connected via a respective proportional control valve unit 31 with respective gas source 32. The proportional control valve units 31 each comprise a proportional control valve 33 and a control unit 34, by means of which the proportional control valve 33 can be controlled by the central machine control 21. (Standard-) control functions, in particular a ramp function for changing the quantity of process gas per unit of time, are stored in the control units 34. The control units 34 are connected in particular via a bus system 35 to the central machine control 21. The proportional control valve units 31 form part of the supply unit 17, for example.

(14) A processing program 36 which executes the welding operation is provided in the machine control 21. The processing program 36 comprises control commands, which determine, in particular, the quantity of process gas per unit of time that is fed to the processing zone. In this respect, the control apparatus 24 of the setting device 23 of the process gas feed is largely incorporated in the numerical apparatus control 21.

(15) In particular, a stabilization time and a first and a second, smaller specified value for the quantity of process gas per unit of time are stored by the processing program 36 in the control apparatus 24 or machine control 21, whereby the process gas is intended to be fed as a protective gas by means of the lateral gas nozzle 30 to the processing zone 20. Based on the specified values and the stabilization time, the proportional valve 33 associated with the gas nozzle 30 is controlled to provide a quantity of process gas per unit of time, an example of which is shown in FIG. 3.

(16) As the processing begins (t.sub.1), the laser processing nozzle 5 is positioned over a point where the weld seam 16 to be produced is to start. The laser beam 18 is switched on. The flow of protective gas is started at least almost at the same time. The inflow of protective gas per unit of time (Q.sub.1) is set based on the first specified value. The quantity of protective gas per unit of time is 17 l/min, for example.

(17) A first weld seam section is now produced on the workpiece 3 by moving the laser beam 18 along the workpiece 3 until the specified stabilization time finishes (t.sub.2). From the start (t.sub.1) of the processing, 5 to 6 seconds, for example, may go by until reaching the stabilization time.

(18) Without stopping the movement of the laser beam 18 relative to the workpiece 3 or switching off the laser beam 18, from this point in time the quantity of process gas per unit of time is reduced gradually for a transitional period. The transitional period ends (t.sub.3), when the quantity of process gas per unit of time (Q.sub.2) is set based on the second specified value. The quantity can be a mere 10 l/min, for example. Accordingly, the quantity of process gas per unit of time can be reduced by 40%, for example. The transitional period lasts for 3 s, for example, that is, between 30% to 50% of the stabilization time.

(19) The remainder of the welding operation is performed with the reduced quantity of process gas per unit of time (Q.sub.2). At the end of the welding (t.sub.3), the laser beam is switched off and the process gas feed stopped. The length of time during which the reduced quantity of process gas (Q.sub.2) per unit of time is fed depends largely on the length of the weld seam 16. When the welding operation has finished, a further welding operation can be carried out at another place on the workpiece 3 and the steps described above are repeated.

(20) If a protective gas mixture is fed through the gas nozzle 30, the total quantity of gas per unit of time can be controlled in an analogous manner. Moreover, it should be mentioned that, during the described processing method, for example, no amount of working gas or an independently controlled quantity of working gas per unit of time and/or no amount of cross jet gas or an independently controlled amount of cross jet gas per unit of time can be fed to the processing zone 20.

(21) A programming system 37 in the form of a computer programme product is also provided in the numerical machine control 21, which has encoding means suitable for performing a method of producing a processing program 36 when the computer program product is operated on the numerical apparatus control 21. The computer programme product can be operated, however, on a separate data processing system and the processing program 36 thereby produced can then be transferred to the machine control 21.

(22) The programming system 37 has an automatic input and/or selection capability 38 for selecting the first and second specified values and for the stabilization time. In particular, the programming system 37 also comprises a technological database 39, in which suggestions for specified values and stabilization times for different applications are stored. The operator can accept or modify the suggestions. The input and/or selection capability 38 can be used in advance to choose between operating in process energy-saving mode or operating without the automatic reduction in the process gas.

(23) A number of embodiments of the invention have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the invention. Accordingly, other embodiments are within the scope of the following claims.