Aircraft structural component that is adapted for absorbing and transmitting forces in an aircraft
10399658 ยท 2019-09-03
Assignee
Inventors
- Kaspar VON-WILMOWSKY (Donauworth, DE)
- Christian Reichensperger (Asbach Baeumenheim, DE)
- Andreas Rack (Burghausen, DE)
Cpc classification
B64C2001/0054
PERFORMING OPERATIONS; TRANSPORTING
F16B11/006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C2025/325
PERFORMING OPERATIONS; TRANSPORTING
F16B5/01
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B9/056
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C27/00
PERFORMING OPERATIONS; TRANSPORTING
B64C1/00
PERFORMING OPERATIONS; TRANSPORTING
F16B9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C25/10
PERFORMING OPERATIONS; TRANSPORTING
International classification
B64C1/06
PERFORMING OPERATIONS; TRANSPORTING
B64C25/10
PERFORMING OPERATIONS; TRANSPORTING
B64C1/00
PERFORMING OPERATIONS; TRANSPORTING
B64C25/34
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An aircraft structural component that is adapted for absorbing and transmitting forces in an aircraft, the aircraft structural component comprising at least one panel element and at least one reinforcing structure. The at least one reinforcing structure is rigidly attached to the at least one panel element such that at least one cavity is defined between the at least one panel element and the at least one reinforcing structure, the at least one cavity being adapted for distributing forces that are absorbed by the aircraft structural component in operation.
Claims
1. An aircraft comprising a force-absorbing structure comprising a plurality of structural components adapted for absorbing and transmitting forces in an aircraft, at least one of the structural components comprising a first panel element, a second panel element, a first reinforcing structure, and a second reinforcing structure, the first and second panel elements and the first and second reinforcing structure comprising fiber reinforced polymers; the first reinforcing structure being rigidly attached to the first panel element such that at least a first cavity is defined between the first panel element and the first reinforcing structure, the second reinforcing structure being rigidly attached to the second panel element such that at least a second cavity is defined between the second panel element and the second reinforcing structure, the aircraft being a rotorcraft and the force-absorbing structure is provided at a fuselage of the rotorcraft; the reinforcing structures being rigidly attached to the panel elements by means of a collective curing with the panel elements; the rotorcraft comprising a wheel landing gear having a rotatable shaft; at least one of the reinforcing structures being provided on either side of each of the two panel elements; the reinforcing structures on either side of each of the first and second panel elements pivotally bearing on the fuselage a bearing of the rotatable shaft of a wheel landing gear.
2. The aircraft according to claim 1, wherein each of the reinforcing structures comprises a strap element rigidly attached to one of the panel elements.
3. The aircraft according to claim 2, wherein each of the strap elements is rigidly attached to one of the panel elements by means of riveting and/or bonding.
4. The aircraft according to claim 1, wherein the first cavity is at least partly filled with a foam core and/or a honeycomb core.
5. The aircraft according to claim 1, wherein a third cavity is defined adjacent to the first cavity between the first panel element and the first reinforcing structure, the third cavity being at least partly filled with a foam core and/or a honeycomb core.
6. The aircraft according to claim 1, wherein a force transmitting attachment shaft is provided for pivotally connecting the rotatable shaft to first panel element and the first reinforcing structure, the force transmitting attachment shaft being non-pivotally connectable to the rotatable shaft by means of at least one associated fixation bolt.
7. The aircraft according to claim 6, wherein the first panel element and the first reinforcing structure are provided with at least one bearing element, the force transmitting attachment shaft being pivotally accommodated in the at least one bearing element.
8. The aircraft according to claim 6, wherein the first reinforcing structure is arranged with a predetermined shaping around the force transmitting attachment shaft.
9. The aircraft according to claim 1, wherein the first reinforcing structure is provided with a first geometry on a first side of the first panel element and with a second geometry on a second side of the first panel element.
10. The aircraft according to claim 1, wherein the first reinforcing structure comprises at least one opening that is adapted to allow washing out of a dissolvable core provided in the first cavity.
11. A rotorcraft comprising: a fuselage having a force-absorbing structure and a wheel landing gear having a rotatable shaft; the force-absorbing structure comprising a plurality of structural components; at least one of the structural components comprising: a first panel element attached to a first reinforcing structure defining a first cavity between the first panel element and the first reinforcing structure; and a second panel element attached to a second reinforcing structure defining a second cavity between the second panel element and the second reinforcing structure, the panel elements and the reinforcing structures comprising fiber reinforced polymers; each of the first and second reinforcing structures being provided on either side of a respective one of the first and second panel elements; the reinforcing structures pivotally bearing on the fuselage a bearing of the rotatable shaft of the wheel landing gear.
12. The rotorcraft according to claim 11, wherein each of the reinforcing structures comprises a first portion rigidly attached to one of the panel elements.
13. The rotorcraft according to claim 12, wherein each of the first portion is rigidly attached to one of the panel elements by riveting and/or bonding.
14. The rotorcraft according to claim 11, wherein the first cavity is at least partly filled with a foam core and/or a honeycomb core.
15. The rotorcraft according to claim 11, wherein a third cavity is defined adjacent to the first cavity between the first panel element and the first reinforcing structure, the third cavity being at least partly filled with a foam core and/or a honeycomb core.
16. The rotorcraft according to claim 11, further comprising a force transmitting attachment shaft pivotally connecting the rotatable shaft to first panel element and the first reinforcing structure, the force transmitting attachment shaft being non-pivotally connectable to the rotatable shaft by at least one associated fixation bolt.
17. The rotorcraft according to claim 16, wherein the first panel element and the first reinforcing structure have a bearing element, the force transmitting attachment shaft being pivotally accommodated in the bearing element.
18. An aircraft comprising a force-absorbing structure comprising plurality of structural components, at least one of the structural components comprising a first panel element, a second panel element, a first reinforcing structure, and a second reinforcing structure, the panel elements and the reinforcing structure comprising fiber reinforced polymers; the first reinforcing structure attached to the first panel element defining a first cavity between the first panel element and the first reinforcing structure, the second reinforcing structure attached to the second panel element defining a second cavity between the second panel element and the second reinforcing structure, the force-absorbing structure is provided at a fuselage of the aircraft; the aircraft comprising a wheel landing gear having a rotatable shaft; the reinforcing structures being provided on either side of each of the panel elements and pivotally bearing on the fuselage a bearing of the rotatable shaft of a wheel landing gear.
19. The aircraft according to claim 18, wherein each of the aircraft comprises a rotorcraft.
20. The aircraft according to claim 19, wherein each of the reinforcing structures comprises a first member rigidly attached to one of the panel elements.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) Preferred embodiments of the invention are outlined by way of example in the following description with reference to the attached drawings. In these attached drawings, identical or identically functioning components and elements are labeled with identical reference numbers and characters and are, consequently, only described once in the following description.
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DETAILED DESCRIPTION OF THE INVENTION
(18)
(19) The helicopter 1 illustratively comprises a fuselage 2 that defines a tail boom 2a. According to one aspect of the present invention, the fuselage 2 comprises a bottom shell 2b that is equipped with a force-absorbing structure 8. Preferably, the force-absorbing structure 8 is at least adapted to support a wheel-type landing gear 6, 7 of the helicopter 1 that is illustratively implemented by a wheel-type rear landing gear 6 and a wheel-type front landing gear 7. The latter is hereinafter also referred to as the wheel-type nose landing gear 7.
(20) Furthermore, the helicopter 1 comprises at least one main rotor 1a that is configured to provide lift and forward thrust during operation, and at least one counter-torque device 1b configured to provide counter-torque during operation, i.e. to counter the torque created by rotation of the at least one main rotor 1a for purposes of balancing the helicopter 1 in terms of yaw. The at least one counter-torque device 1b is illustratively provided at an aft section 3 of the tail boom 2a and, more specifically, at a shroud 3a of this aft section 3 of the tail boom 2a. The shroud 3a is preferably embodied for implementation of a Fenestron tail rotor of the at least one counter-torque device 1b.
(21) The aft section 3 of the tail boom 2a is further provided with a bumper 4 and a fin 5 in the form of a T-tail having a tail wing 5a and a rudder 5b. The tail wing 5a is preferably adjustable in its inclination and can overtake the functioning of a horizontal stabilizer. Alternatively, or in addition, the helicopter 1 is provided with a suitable horizontal stabilizer. The rudder 5b is preferably adapted to provide for enhanced directional control of the helicopter 1 and can be deflected to large angles to reduce a given lateral drag of the fin 5 in sideward flight. However, it should be noted that the T-tail configuration of the fin 5 and the rudder 5b, as well as the horizontal stabilizer, are merely described for illustrating one exemplary embodiment of the aft section 3 of the tail boom 2a, and not for limiting the invention accordingly. Instead, the aft section 3 of the tail boom 2a may comprise an arbitrary configuration, independent on whether a T-tail fin or an otherwise configured fin is provided, with or without a rudder and with or without a horizontal stabilizer.
(22)
(23) According to one aspect of the present invention, the force-absorbing structure 8 comprises a plurality of longerons 10 and a plurality of crossmembers 11. The plurality of crossmembers 11 is preferably arranged with a predetermined angle relative to the plurality of longerons 10. The predetermined angle exemplarily amounts to approximately 90.
(24) More specifically, the plurality of longerons 10 preferably comprises at least two longerons 10a, 10b, which are preferentially implemented as panel elements and, more specifically, as elongated panels having a longitudinal extension that is at least approximately oriented in the longitudinal direction of the helicopter 1 of
(25) Preferably, the force-absorbing structure 8 as a whole, but at least each one of the two longerons 10a, 10b, comprises FRP material and is preferentially implemented as a FRP component, i.e. a composite component. Therefore, the force-absorbing structure 8 is also referred to hereinafter as the FRP-force-absorbing structure and each one of the longerons 10a, 10b is also referred to as a FRP-longeron hereinafter. Likewise, at least one of the crossmembers 11a, 11b comprises FRP material and is preferably implemented as a FRP component, i.e. a composite component. Therefore, each one of the two crossmembers 11a, 11b is also referred to hereinafter as a FRP-crossmember.
(26) According to one aspect of the present invention, the FRP-force-absorbing structure 8 further comprises aircraft structural components 8a, which are preferably embodied as integral parts of the two FRP-longerons 10a, 10b and provided at least in a region of the two FRP-longerons 10a, 10b, where the rotatable shaft 7c is mounted to the latter. Each aircraft structural component 8a is at least adapted for absorbing and transmitting forces in the helicopter 1 of
(27) Preferably, each aircraft structural component 8a comprises a reinforcing structure 9 that reinforces the associated FRP-longeron 10a, 10b of the plurality of FRP-longerons 10 in a predetermined region. Illustratively, the board side FRP-longeron 10a is reinforced by a board side reinforcing structure 9a and the starboard side FRP-longeron 10b is reinforced by a starboard side reinforcing structure 9b. Furthermore, each aircraft structural component 8a exemplarily comprises an optional honeycomb core 14. Illustratively, the board side FRP-longeron 10a comprises an optional board side honeycomb core 14a and the starboard side FRP-longeron 10b comprises an optional starboard side honeycomb core 14b.
(28) It should be noted that in
(29)
(30) According to one aspect of the present invention, the aircraft structural component 8a comprises at least one panel element, which is exemplarily embodied by the starboard side FRP-longeron 10b, and at least one reinforcing structure 9, which is exemplarily embodied by the starboard side reinforcing structure 9b that illustratively comprises an at least approximately rectangular groove-like cross section. The latter is preferably rigidly attached to the starboard side FRP-longeron 10b such that at least one cavity 21 is defined between the starboard side FRP-longeron 10b and the starboard side reinforcing structure 9b, thereby defining a FRP-hollow body. Illustratively, the at least one cavity 21 extends in cross section on both sides of the attachment shaft 7e. Preferentially, the at least one cavity 21 is adapted for distributing forces that are absorbed by the aircraft structural component 8a in operation.
(31) Preferably, the starboard side reinforcing structure 9b is rigidly attached to the inside 10c of the starboard side FRP-longeron 10b. More specifically, the starboard side reinforcing structure 9b exemplarily comprises at least one strap-like element 15 and is in cross section illustratively provided with one strap-like element 15 on each side of the attachment shaft 7e. These strap-like elements 15 are used for rigidly attaching the starboard side reinforcing structure 9b to the inside 10c of the starboard side FRP-longeron 10b and are, therefore, rigidly attached to the starboard side FRP-longeron 10b.
(32) According to one aspect of the present invention, the starboard side reinforcing structure 9b and/or at least the strap-like elements 15 comprise FRP material and are preferentially implemented as FRP components, i.e. composite components that are made of so-called prepregs. Therefore, the starboard side reinforcing structure 9b is also referred to as the starboard side reinforcing FRP-structure and the strap-like elements 15 are also referred to as the strap-like FRP-elements hereinafter. Thus, the aircraft structural component 8a can advantageously be manufactured in a single step by means of a collective curing of the starboard side FRP-longeron 10b and the starboard side reinforcing structure 9b with the strap-like elements 15, whereby the starboard side reinforcing structure 9b, i.e. its strap-like elements 15, are rigidly attached to the starboard side FRP-longeron 10b. In this case, the aircraft structural component 8a is embodied as an integral, one-piece component.
(33) However, it should be noted that such a collective curing is only described by way of example and not for limiting the invention accordingly. Instead, the starboard side FRP-longeron 10b and the starboard side reinforcing FRP-structure 9b can alternatively be cured separately and subsequently be attached rigidly to each other, e.g. by means of riveting and/or bonding. For instance, the strap-like elements 15 can be bonded and riveted onto the starboard side FRP-longeron 10b.
(34) According to one aspect of the present invention, the starboard side FRP-longeron 10b and the starboard side reinforcing FRP-structure 9b are provided with at least one bearing element 16. Illustratively, a single sleeve-like bearing element 16 is arranged on the attachment shaft 7e such that the latter is pivotally accommodated in the bearing element 16, i.e. rotatable relative to this bearing element 16.
(35) Preferably, the bearing element 16 is accommodated in a bearing sleeve wall 17 such that the bearing element 16 is non-rotatable relative to this bearing sleeve wall 17. By way of example, the bearing element 16 is force- or press-fitted and/or form-fitted into the bearing sleeve wall 17, bonded and/or glued there into.
(36) The bearing sleeve wall 17 is preferably made of titanium-alloy, stainless steel or bronze. According to one aspect of the present invention, the bearing sleeve wall 17 is inserted into the aircraft structural component 8a after curing. In this case, additional FRP-material must be foreseen in the aircraft structural component 8a before curing in order to allow matchdrilling of a hole basis fit without hurting the main structure of the cavities 21. Alternatively, the bearing sleeve wall 17 is positioned in the aircraft structural component 8a prior to curing and will, thus, be laminated with the overall structure.
(37) Illustratively, the bearing sleeve wall 17 comprises an outer collar that abuts against the support flange 7f of the attachment shaft 7e, and an inner collar against which the bearing element 16 abuts. Thus, the latter is fixedly retained between the inner collar of the bearing sleeve wall 17 and the support flange 7f.
(38) According to one aspect of the present invention, an external thread is provided on an outer circumference of the bearing sleeve wall 17, at least in the region of its inner collar. This external thread is provided so as to allow creation of a screw connection 18 between the bearing sleeve wall 17 and a screw nut 19, which is preferably made of titanium or a titanium-alloy. The screw connection 18 is preferably embodied to tighten the connection between the starboard side FRP-longeron 10b and the starboard side reinforcing FRP-structure 9b.
(39) However, in order to maintain a predefined distance in a range of 15 mm to 35 mm, and preferably of at least approximately 25 mm, between the starboard side FRP-longeron 10b and the starboard side reinforcing FRP-structure 9b, a sleeve-like spacer 20 can be inserted in-between. According to one aspect of the present invention, this spacer 20 comprises FRP material and is preferentially implemented as a FRP component, i.e. a composite component, which can be cured together with the starboard side FRP-longeron 10b and the starboard side reinforcing FRP-structure 9b.
(40) Alternatively, the spacer 20 can be implemented as a pre-cured component that is co-bonded into the aircraft structural component 8a. Such a co-bonded connection for the spacer 20 would be sufficient, as this connection is only subjected to pressure forces in operation.
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(43) The attachment shaft 7e is preferably embodied as a force transmitting shaft that is preferentially non-pivotally connectable to the rotatable shaft 7c by means of at least one associated fixation bolt 23. Illustratively, a single fixation bolt 23 is used to rigidly attach the attachment shaft 7e to the rotatable shaft 7c such that the latter cannot rotate relative to the attachment shaft 7e.
(44) In contrast to
(45) By using the two-part bearing element 16 according to
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(47) According to one aspect of the present invention, the bushing 24 comprises at least two bonding surface ribs 26 that are respectively glued to the starboard side FRP-longeron 10b or the starboard side reinforcing FRP-structure 9b by means of a suitable adhesive 25. Additionally, or alternatively, the starboard side FRP-longeron 10b or the starboard side reinforcing FRP-structure 9b can be riveted and/or screwed to the at least two bonding surface ribs 26.
(48) The bonding surface ribs 26 are preferably embodied as ring-shaped, i.e. annular outer collars or flanges of the bushing 24. A predetermined distance between the bonding surface ribs 26 determines an axial distance between the starboard side FRP-longeron 10b and the starboard side reinforcing FRP-structure 9b, in analogy to the spacer 20 of the preceding figures, for defining the cavities 21.
(49) By way of example, the cavities 21 are now at least partly filled with a dissolvable core 27. Such a dissolvable core 27 can be washed out after curing, as described in more detail below with reference to
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(51) According to one aspect of the present invention, the aircraft structural components 8a are now arranged vertically from a cockpit floor 28 defined by the fuselage 2 in direction of the wheels 7a of the wheel-type nose landing gear 7, preferably over the entire height of the force-absorbing structure 8, and not diagonally as illustrated in
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(53) According to variant (A), the cavities 21 of the aircraft structural component 8a are exemplarily at least partly filled with the foam core 22. Furthermore, an additional cavity 21a is provided adjacent to one of the cavities 21. This additional cavity 21a exemplarily houses the starboard side honeycomb core 14b of
(54) Variant (B) mainly differs from variant (A) in that the cavities 21 are now hollow.
(55) Variant (C) mainly differs from variant (A) in that the cavities 21 are now subdivided into separate compartments by means of dividing walls 30 so that a transmissible transversal force can be increased advantageously. Thus, different cores can be inserted into the different compartments. For instance, a part of the compartments can be filled with the foam core 22, while another part is filled with the dissolvable core 27 of
(56) Variant (D) mainly differs from variant (C) in that the cavities 21 are now hollow again.
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(58) According to one aspect of the present invention, each aircraft structural component 8a is now provided with at least one reinforcing FRP-structure 9 on either side of its associated FRP-longeron 10. More specifically, the aircraft structural component 8a that is provided at the starboard side FRP-longeron 10b is provided with the starboard side reinforcing FRP-structure 9b on the longeron side that faces the mounting shaft 7b as well as on the longeron side that faces away from the mounting shaft 7b. Similarly, the aircraft structural component 8a that is provided at the board side FRP-longeron 10a is provided with the board side reinforcing FRP-structure 9a on the longeron side that faces the mounting shaft 7b as well as on the longeron side that faces away from the mounting shaft 7b.
(59) Preferably, at least one and preferentially each one of the reinforcing FRP-structures 9 is provided with a predetermined shaping and arranged around the attachment shaft 7e described above, i.e. around the rotatable shaft 7c. By way of example, the board side reinforcing FRP-structure 9a on the longeron side of the board side FRP-longeron 10a that faces away from the mounting shaft 7b has a circular shaping, i.e. geometry, and surrounds the rotatable shaft 7c at least partly. This preferably similarly applies to the starboard side reinforcing FRP-structure 9b on the longeron side of the starboard side FRP-longeron 10b that faces away from the mounting shaft 7b.
(60) Furthermore, according to one aspect of the present invention at least one of the reinforcing FRP-structures 9 is provided with a first geometry on a first side of its associated FRP-longeron 10 and with a second geometry on a second side of its associated FRP-longeron 10. By way of example, while the board side reinforcing FRP-structure 9a on the longeron side of the board side FRP-longeron 10a that faces away from the mounting shaft 7b has a circular geometry as described above, the board side reinforcing FRP-structure 9a on the longeron side of the board side FRP-longeron 10a that faces the mounting shaft 7b illustratively comprises an egg-shaped geometry. This preferably similarly applies to the starboard side reinforcing FRP-structure 9b on the longeron side of the starboard side FRP-longeron 10b that faces the mounting shaft 7b and that preferably also comprises an egg-shaped geometry.
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(63) By way of example, one washing hole 32 is provided in each one of the reinforcing FRP-structures 9. More specifically, one washing hole 32 is provided in the starboard side reinforcing FRP-structure 9b on the longeron side of the starboard side FRP-longeron 10b that faces away from the mounting shaft 7b, and another washing hole 32 is provided in the starboard side reinforcing FRP-structure 9b on the longeron side of the starboard side FRP-longeron 10b that faces the mounting shaft 7b. This preferably applies similarly to the board side reinforcing structures 9a of the board side FRP-longerons 10a.
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(65) In operation, axial forces from the wheel-type nose landing gear 7 are transmitted through the transversal fixation bolts 23 and their front faces into the fuselage 2 of the helicopter 1 of
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(69) It should be noted that a corresponding washing out process can be performed using any suitable dissolver that is adapted for dissolving the dissolvable core 27. Such washing out processes, dissolvers and also suitable materials for the dissolvable core 27 are, however, well-known to the person skilled in the art, so that a detailed description thereof can be omitted hereinafter for simplicity and brevity of the description.
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(71) It should be noted that the present invention is described above only with reference to an attachment of a wheel-type nose landing gear of a helicopter by way of example. However, the present invention is not limited to such an application with a wheel-type nose landing gear of a helicopter, but may generally be applied to all landing gears in aircrafts. It is further applicable e.g. to the following bracket attachments: a nose landing gear bracket attachment in a helicopter or airplane, a main landing gear bracket attachment in a helicopter or airplane, a main gearbox bracket attachment in a helicopter, a bracket attachment for foldable tail booms in a helicopter, a radome cover bracket in a helicopter or airplane and/or a mooring bracket attachment in a helicopter or airplane. Furthermore it is applicable to all force transmitting connections/load introductions.
(72) It should further be noted that modifications to the above-described embodiments are also within the common knowledge of the person skilled in the art and, thus, also considered as being part of the present invention.
REFERENCE LIST
(73) 1 rotary wing aircraft 1a main rotor 1b counter-torque device 2 fuselage 2a tail boom 2b bottom shell 3 tail boom aft-section 3a shroud 4 bumper 5 fin 5a tail wing 5b rudder 6 wheel-type rear landing gear 7 wheel-type nose landing gear 7a nose landing gear wheels 7b mounting shaft 7c rotatable shaft 7d rotation axis 7e attachment shaft 7f support flange 8 force-absorbing structure 8a aircraft structural component 9 reinforcing structures 9a board side reinforcing structure 9b starboard side reinforcing structure 10 longerons 10a board side longeron 10b starboard side longeron 10c starboard side longeron inside 10d starboard side longeron outside 11 crossmembers 11a front crossmember 11b rear crossmember 12 nose landing gear bay 13 rotation direction 14 honeycomb cores 14a board side honeycomb core 14b starboard side honeycomb core 15 bonding straps 16 bearing element 16a first bearing element section 16b second bearing element section 17 bearing sleeve wall 18 screw connection 19 screw nut 20 spacer 21 cavity 21a additional cavity 22 foam core 23 fixation bolt 24 bushing 25 adhesive 26 bonding surface ribs 27 dissolvable core 28 cockpit floor 29 vertical reinforcing arrangement 30 dividing walls 31 actuator 32 washing holes 33 longeron and reinforcing substructure