Vise jaw base plate adapters including soft jaws
10399209 ยท 2019-09-03
Inventors
Cpc classification
International classification
Abstract
Vise jaws are provided with base plates having bolt receiving holes or slots passing therethrough near top edges thereof. Soft jaws formed of a readily machinable material are provided with threaded bores which can receive bolts passing through the holes or slots in the base plates, the bolts also pass into the threaded bores to hold the soft jaws to the base plates. The soft jaws can be provided with a modified contour to match a geometry of a workpiece to be held. A locating pin can cooperate with alignment holes and alignment bores in the base plates and soft jaws for precise alignment of the base plates and soft jaws together. Adapters are also provided which can attach to surfaces of base plates and be rotated to present edges at a variety of different angles for supporting of workpieces in various angled orientations.
Claims
1. A method for holding a workpiece with a vise for machining, including the steps of: identifying a vise having a pair of jaws with a base plate adjacent each jaw, the base plates having faces which are parallel and spaced from each other, at least one of the base plates having holes extending through the base plate near a top edge thereof; identifying at least one elongate soft jaw having a plurality of threaded holes therein, at least two of the threaded holes similar in size and spacing to at least two of the holes passing through the base plate near the top edge; evaluating surfaces of a workpiece to be held during machining of the workpiece; cutting the soft jaw to have at least portions of the soft jaw exhibit modified contours matching portions of surfaces of the workpiece to be held, as determined by said evaluating step; attaching the soft jaw to the base plate; tightening the vise upon the workpiece with the surfaces of the workpiece held adjacent the modified contours of the soft jaw; wherein said identifying a vise step includes at least one of the pair of jaws having a notch therein, wherein at least one of the base plates includes an alignment hole therein, the alignment hole sized similarly to the notch in the jaw; and placing a locating pin of elongate cylindrical form through the alignment hole in the base plate and into the notch in the jaw, the alignment pin aligning the base plate with the jaw before securing of the base plate to the jaw.
2. The method of claim 1 wherein said identifying steps include the holes in the base plate and the threaded holes in the soft jaw being equally spaced to each other to allow bolts to pass through the holes in the base plate and into the threaded holes in the soft jaw to hold the soft jaw to at least one of the base plates.
3. The method of claim 1 wherein said identifying steps include the soft jaw formed of a material softer than a material from which the base plates are made.
4. The method of claim 3 wherein said identifying steps include the soft jaw formed of aluminum and the base plates formed of steel.
5. The method of claim 1 wherein said soft jaw includes slots therein extending into a surface of the soft jaw having the threaded holes therein, at least one of the base plates include at least two pins extending therefrom, the pins located such that the pins reside within the slots in the soft jaw when the soft jaw is adjacent to the base plate and with the holes in the base plate aligned with the threaded holes in the soft jaw.
6. The method of claim 1 wherein the holes in the base plate are in the form of slots which are elongate in a horizontal direction.
7. The method of claim 1 wherein the holes in the base plate are cylindrical in form and sized similarly to the threaded holes in the soft jaw.
8. The method of claim 1 wherein said identifying a vise step includes both base plates having alignment holes therein sized to receive the locating pin passing therethrough while the alignment pin is also located within the notch in the jaw; passing the locating pin through the alignment holes in the base plates and into the notch in at least one of the jaws; and securing the base plates to adjacent ones of the jaws with the locating pin in place to align the base plates precisely together.
9. The method of claim 1 wherein said identifying an elongate soft jaw step includes placing two soft jaws, one adjacent each base plate, the soft jaws each having an alignment bore passing therethrough, the alignment bore sized to receive the locating pin passing therethrough; and passing the locating pin through each of the alignment bores in the soft jaws to cause alignment of the soft jaws to each other.
10. A system for holding a workpiece with a vise for machining, the system comprising in combination: a pair of base plates attachable to adjacent jaws of a vise, said base plates having faces which are parallel and spaced from each other, at least one of said base plates having holes extending through said base plate near a top edge thereof; at least one elongate soft jaw having a plurality of threaded holes therein, at least two of said threaded holes similar in size and spacing to at least two of said holes passing through said base plate near said top edge; said soft jaw provided with a modified contour matching at least a portion of a surface of a work piece to be held by the soft jaw; a plurality of bolts passing through said holes in said base plate and into said threaded holes in said soft jaw to hold said soft jaw to at least one of said base plates; wherein at least one of said vises has a notch therein on a side of said vise adjacent to one of said base plates, said base plate adjacent said jaw having said notch therein having an alignment hole passing therethrough, said alignment hole sized similar to a size of said notch; and a locating pin of elongate cylindrical form sized to pass through said alignment hole and into said notch, said locating pin extending substantially perpendicularly away from said jaw and perpendicular to said faces of said base plates.
11. The system of claim 10 wherein said holes in said base plate and said threaded holes in said soft jaw are equally spaced from each other a similar distance to allow said bolts to pass through said holes in said base plate and said threaded holes in said soft jaw to hold said soft jaw to at least one of said base plates.
12. The system of claim 10 wherein said at least one soft jaw includes a plurality of slots therein extending into a surface of said soft jaw having said threaded holes therein, said base plate including at least two pins extending therefrom, said pins located and sized to fit within said slots in said soft jaw with said threaded holes in said soft jaw aligned with said holes in said base plates.
13. The system of claim 10 wherein said holes in said base plates are elongate slots extending horizontally.
14. The system of claim 10 wherein each of said base plates includes alignment holes therein, each sized to receive said locating pin passing therethrough.
15. The system of claim 10 wherein said soft jaw is provided as one of a pair of soft jaws, each said soft jaw adjacent a base plate, each soft jaw including an alignment bore passing therethrough, said alignment bores sized to receive said locating pin passing therethrough, such that said locating pin can pass through each of said alignment bores in said soft jaws simultaneously to assist in alignment of the and soft jaws to each other before tightly securing said soft jaws to said base plates.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENT
(31) Referring to the drawings, wherein like reference numerals represent like parts throughout the various drawing figures, reference numeral 10 is directed to a vise adapter system (
(32) In essence, and with particular reference to
(33) The soft jaws 40 are preferably formed of a softer material than that from which the base plates 20, 30 are formed. Soft jaws 40 can be readily machined or otherwise cut or shaped to have a modified contour matching a geometry of a portion of a workpiece W to be held thereby. The soft jaws 40 thus present a surface for holding of the workpiece W which matches a geometry of the workpiece W, for secure and precise holding of the workpiece W where desired for machining on the workpiece W.
(34) Features for alignment of the base plates together are described in conjunction with an alignment base plate (
(35) More specifically, and with particular reference to
(36) These base plates 20, 30 include a face 22, 32 which is planar and configured to be parallel and spaced from a face of a corresponding opposite base plate coupled to an opposite jaw J of the vise V. Each base plate 20, 30 includes a top edge 24, 34 defining an uppermost portion of the base plate 20, 30. A rear 26, 36 of each base plate 20, 30 is provided opposite the face 22, 32. Fastener holes 25, 35 extend through the face 22, 32 to the rear 26, 36 which accommodate fasteners F which then thread into threaded holes in the jaws J.
(37) The fasteners F are typically in the form of threaded bolts which pass through these fastener holes 25, 35 to secure the base plates 20, 30 to the adjacent jaws J. The fastener holes 25, 35 preferably have a recessed shelf recessed into the faces 22, 32 and the fasteners F have a sufficiently shallow head so that the head can reside within a recess above these shelves so that the heads of the fasteners F can be fully recessed when tightened. Fastener holes 25, 35 are preferably slightly oversized to facilitate some movement laterally and vertically of the base plates 20, 30 relative to the jaws J. Thus, mere attachment of the base plates 20, 30 to adjacent jaws J with the fasteners F does not precisely align the base plates 20, 30. Rather, other alignment procedures are called for and accommodated by the oversizing of these fastener holes 25, 35.
(38) The standard base plate 20 includes bolt holes 28 passing perpendicular through the face 22 to the rear 26 near the top edge 24 of the base plate 20. These bolt holes 28 are preferably cylindrical in form and sized large enough to allow bolts B to pass therethrough. Preferably, some of these bolt holes 28 are fitted with pins 29 which press-fit into the bolt holes 28 and extend from the face 22 somewhat. The bolt holes 28 and pins 29 are preferably provided at a constant spacing extending along a horizontal line.
(39) The slotted base plate 30 includes slots 38 near a top edge 34 thereof which extend horizontally and along a common line parallel with the top edge 34. The slots 38 preferably have a height similar to a diameter of the bolt holes 28 but are significantly wider. In the embodiments shown, eight bolt holes 28 are provided in each standard base plate 20 and four slots 38 are provided in each slotted base plate 30. Each slot 38 has a length similar to a distance between adjacent bolt holes 28 in the standard base plate 20. Bolts B can pass through either the bolt holes 28 or the slots 38 and attach to a soft jaw 40 for attachment of the soft jaw to the standard base plate 20 or slotted base plate 30.
(40) With particular reference to
(41) In
(42) The soft jaws 40 typically are modified once to be utilized in the machining of multiple workpieces W having the same machining operation to be performed. The soft jaws 40 can be kept in inventory to be reused whenever similar machining steps are required. Because the soft jaws 40 are formed of aluminum or other easily machinable material the soft jaws 40 can be quickly modified to provide the optimal contour for holding of the workpiece W.
(43) With particular reference to
(44) To facilitate alignment of the alignment base plates 50, a pair of alignment base plates 50 are provided on opposite jaws J. Alignment base plates 50 include alignment holes 53 passing therethrough. A locating pin 60 is provided with a diameter similar to a diameter of the alignment holes 53, and exhibiting a slip fit. Optionally, a notch 51 is formed in at least one of the jaws J which is also sized to receive a tip 62 of the locating pin 60 therein. Thus, a pair of alignment base plates 50 (or at least one) can be placed adjacent to opposite jaws J of a vise V and the locating pin 60 can pass through the alignment holes 53 in each of the base plates 50 and into the notch 51 in one of the jaws J (by closing the vise jaws J together enough to allow the locating pin 60 to pass into each of the alignment holes 53), so that the alignment base plates 50 are precisely aligned opposite each other.
(45) The alignment base plate 50 otherwise has similar contour details as those of the base plates 20, 30 described in detail above. Thus, they include a face 52 opposite a rear 56 which are planar and parallel to each other, oriented in a vertical plane. A top edge 54 defines an uppermost portion of the base plate 50. Bolt holes 58 pass through the base plate 50 from the face 52 to the rear 56 near the top edge 54. Pins 59 can be provided which fit into pin holes 57 which are in line with the bolt holes 58 (shown in
(46) The soft jaw 70H, 70S includes a top side 72 opposite a bottom side and a rear side 74 opposite a front side 76. These opposite sides are preferably parallel to each other and spaced a similar distance so that the soft jaw 70H, 70S has a substantially square cross-section. In other embodiments, soft jaws having different geometric cross-sections (and various dimensions) could be provided. The soft jaw 70H, 70S includes an alignment bore 79 passing therethrough which is sized similarly to a diameter of the locating pin 60. Also, the slotted soft jaw 70 includes threaded bores 75 similar to the threaded bores 45 in the soft jaw 40.
(47) The threaded bores 75 are provided in a line that includes the alignment bore 79 in a middle thereof. This pattern can repeat if longer soft jaws (see
(48) In particular, the following procedure can be followed. After the locating pin 60 has been used to align the two alignment base plates 50, the soft jaw 70H is plated adjacent to one of the base plates 50. The pins 59 extending out of the pin holes 57 fit into the pin bores 71 in the soft jaw 70H to locate it precisely. Bolts B are used to further secure the soft jaw 70H to the base plate 50. Next, a slotted soft jaw 70S is placed adjacent to the other base plate 50, with the pins 59 extending off of the pin holes 57 in the base plate 50 extending into the alignment slots 73. The slots allow some lateral movement of the slotted soft jaw 70S. The locating pin 60 is then placed in one of the alignment bores 79 in one of the soft jaws 70H, 70S and the jaws J are moved together until the locating pin passes into the alignment bore 79 of the other soft jaw 70S, 70H. The bolts B can then be placed and tightened to hold the slotted soft jaw 70S.
(49) Before placement of the workpiece W thereon, the same machining equipment associated with the vise V can be utilized to machine modified contours into the soft jaw 70H, 70S, such as by forming into the top side 72 and front side 76 of the soft jaw 70H, 70S. Once such contouring is complete and provided to match a geometry of a portion of a workpiece, the workpiece can then be placed between the soft jaws 70H, 70S for secure and precise positioning of the workpiece within the vise V. If this setup is taken down for some reason, it can be readily repeated by utilization of the locating pin 60 again along with the same soft jaws 70H, 70S which were provided with the modified contour for holding the particular workpiece. Alternatively, the modified contour can be formed into the soft jaws 70H, 70S or other soft jaws through a separate procedure, such as with the soft jaws 70H, 70S held within a vise V in a traditional fashion.
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(52) With particular reference to
(53) Edge bores 115 extend into at least the long edge 112 and short edge 114 which can receive bolts B for attachment of soft jaws 40, stops or other jigs for supporting of a workpiece W. Preferably these edge bores 115 are similar to the threaded bores 45 in the soft jaw 40 so that the same bolts B can be utilized with both the edge bores 115 and the soft jaws 40.
(54) The 30 adapter 110 can be formed of aluminum or other soft material to facilitate further machining thereof, but most typically is formed of steel and is primarily utilized to present the edges 112, 114, 116 having appropriate angular orientations. A recess 120 is provided on a portion of the 30 adapter. In this embodiment, this recess 120 is merely recessed into a portion of one of the surfaces of the adapter 110 which encompasses a pair of recessed holes 122 therein. Stepped holes 124 are provided elsewhere on the face of the 30 adapter 110. Various different recessed holes 122, 124 can be tightened to secure the 30 adapter 110 to an adjacent base plate once it has the desired orientation.
(55) For instance, attachment as shown presents the long edge at a 30 angle to horizontal and the short edge 114 at a 60 angle to horizontal. If the holes 124 closest to the short edge 114 are oriented vertically and used to fasten to bolt holes 98 in the base plate 90 (
(56) With particular reference to
(57) A curving slot 140 is provided which has an arcuate form with a step 142 surrounding the curving slot 140. Bolts can pass into this curving slot 140 and engage the step 142. When the bolt is somewhat loose, the 90 adapter 130 can pivot about a somewhat loose bolt in a pivot hole 145, with a separate bolt residing within the curving slot 140. Once a desired position for the 90 adapter 130 is achieved, the bolt within the curving slot 140 (and the bolt within the pivot hole 145) can be tightened against the step 142 to secure the 90 adapter 130 in this position. Stepped holes 144 are also provided on portions of the 90 adapter 130 such as to hold the 90 adapter 130 in a position where it presents a vertical edge and a 45 angle edge for supporting workpieces of various different types.
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(59) A curving slot 160 curves about a pivot hole 165 provided at a corner between the two right angle edges 152. This curving slot 160 includes a step 162 and can receive a bolt therein which allows the 45 adapter 150 to rotate when the bolt is loose and to be secured when the bolt within the curving slot 160 is tightened. Stepped holes 164 are also provided passing through the 45 adapter 150 for securing of the 45 adapter 150, particularly in certain standard orientations such as with the diagonal edge 154 presented at a 45 angle and with the right angle edges 152 provided either vertically or horizontally.
(60) This disclosure is provided to reveal a preferred embodiment of the invention and a best mode for practicing the invention. Having thus described the invention in this way, it should be apparent that various different modifications can be made to the preferred embodiment without departing from the scope and spirit of this invention disclosure. When structures are identified as a means to perform a function, the identification is intended to include all structures which can perform the function specified. When structures of this invention are identified as being coupled together, such language should be interpreted broadly to include the structures being coupled directly together or coupled together through intervening structures. Such coupling could be permanent or temporary and either in a rigid fashion or in a fashion which allows pivoting, sliding or other relative motion while still providing some form of attachment, unless specifically restricted.