Engine-driven working machine
10400684 ยท 2019-09-03
Assignee
Inventors
Cpc classification
F02D31/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N15/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B63/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2400/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0097
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D31/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B25F5/001
PERFORMING OPERATIONS; TRANSPORTING
F02D41/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B27B17/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60W10/08
PERFORMING OPERATIONS; TRANSPORTING
B25F5/00
PERFORMING OPERATIONS; TRANSPORTING
B27B17/08
PERFORMING OPERATIONS; TRANSPORTING
F02D41/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N15/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B63/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
To satisfy both a request for ensuring worker's safety at the engine start and a worker's request for promptly starting a work, on the premise of a working machine including an engine RPM suppression mode. A working machine (1) has a centrifugal clutch (6). The engine RPM suppression mode is executed at the start of an internal combustion engine (2). With the RPM suppression mode, the RPM of the internal combustion engine (2) is controlled not to exceed a clutch-in RPM. The working machine (1) has a mode cancelling means (S5) canceling the engine RPM suppression mode when a predetermined mode cancelation condition for cancelling the engine RPM suppression mode is satisfied, and a cancellation condition changing means (S2) changing the mode cancelation condition depending on a change in an engine operational state and/or an environment.
Claims
1. A working machine having a centrifugal clutch between an internal combustion engine and an operating unit with a blade, the working machine providing control of preventing the RPM of the internal combustion engine from exceeding a clutch-in RPM in an engine RPM suppression mode executed at the start of the internal combustion engine so as to inhibit the centrifugal clutch from entering an engaged state, the working machine comprising: a mode cancelling means configured to cancel the engine RPM suppression mode when a predetermined mode cancelation condition for cancelling the engine RPM suppression mode is satisfied; a cancelation condition changing means configured to change the mode cancelation condition depending on a change in an engine operational state detected during execution of the engine RPM suppression mode or an elapsed time; a watch mode of monitoring the operational state of the internal combustion engine after the engine RPM suppression mode is canceled by the mode cancelling means, and a determining means configured to determine whether it is better to restart the engine RPM suppression mode based on information acquired through execution of the watch mode, wherein if the determining means determine that it is better to restart the engine RPM suppression mode, the engine RPM suppression mode is restarted.
2. The working machine according to claim 1, further comprising a memory storing an operational state at the time of an engine stop, wherein the mode cancelation condition is changed based on the engine operational state stored in the memory.
3. The working machine according to claim 1, wherein the mode cancelation condition after a change during execution of the engine RPM suppression mode is looser than the mode cancelation condition before the change.
4. The working machine according to claim 2, wherein the mode cancelation condition after a change during execution of the engine RPM suppression mode is looser than the mode cancelation condition before the change.
5. The working machine according to claim 1, wherein when a condition for canceling the watch mode is satisfied, the watch mode is cancelled.
6. The working machine according to claim 2, wherein when a condition for canceling the watch mode is satisfied, the watch mode is cancelled.
7. The working machine according to claim 1, wherein the elapsed time is an elapsed time from entry into a transition stage from a first-idle state to an idle state.
8. The working machine according to claim 1, wherein the engine operational state is a number of times that a recoil rope is pulled up for an engine start of the internal combustion engine.
9. The working machine according to claim 1, wherein the engine operational state is a fluctuation cycle of the internal combustion engine in a certain period.
10. The working machine according to claim 1, wherein the engine operational state is a frequency of rising peaks of the internal combustion engine in a certain period.
11. The working machine according to claim 2, wherein the engine operational state is a frequency of falling peaks of the internal combustion engine in a certain period.
12. A working machine having a centrifugal clutch between an internal combustion engine and an operating unit with a blade, the working machine providing control of preventing the RPM of the internal combustion engine from exceeding a clutch-in RPM in an engine RPM suppression mode executed at the start of the internal combustion engine so as to inhibit the centrifugal clutch from entering an engaged state, the working machine comprising: a mode cancelling means configured to cancel the engine RPM suppression mode when a predetermined mode cancelation condition for cancelling the engine RPM suppression mode is satisfied; a cancelation condition changing means configured to change the mode cancelation condition depending on a change in an engine operational state and/or an environment; and a memory storing an operational state at the time of an engine stop, wherein the mode cancelation condition is changed based on the engine operational state stored in the memory.
13. The working machine according to claim 12, wherein the mode cancelation condition is changed based on an engine operational state or time detected during execution of the engine RPM suppression mode.
14. The working machine according to claim 12, wherein the mode cancelation condition after a change during execution of the engine RPM suppression mode is looser than the mode cancelation condition before the change.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
DETAILED DESCRIPTION OF THE PRESENT INVENTION
(12) Referring to
(13) The chain saw 1 has a brake lever 7 (
(14) Referring in particular to
(15) Immediately after startup of the internal-combustion engine 2, an engine RPM suppression mode is executed and engine control is executed so that the engine RPM becomes lower than the clutch-in RPM. When the imposed cancelation conditions are satisfied, the engine RPM suppression mode is cancelled. After the cancelation of the engine RPM suppression mode, the worker operates a throttle lever 16 (
(16) Referring to
(17) (1) an engine temperature;
(18) (2) the engine RPM, an acceleration of the engine RPM, a slope of change in the engine RPM;
(19) (3) a fluctuation amount (amplitude) of the engine RPM in a certain period;
(20) (4) an average value of the engine RPM in a certain period;
(21) (5) an intake air temperature (outside air temperature);
(22) (6) an inlet air pressure;
(23) (7) an opening degree of the choke valve 12 (the opening degree of the choke valve 12 can be detected by a choke valve position sensor, a full-open detection switch, etc.);
(24) (8) an opening degree of the throttle valve 10 (the opening degree of the throttle valve 10 can be detected by a throttle valve position sensor, a full-open detection switch, etc.);
(25) (9) a flow rate of a fuel-air mixture supplied to the fuel-air mixture generation passage 13 of the carburetor 8 (e.g., in the case of an electronically controlled carburetor, information on a flow rate of the supplied fuel-air mixture can be obtained from a control amount thereof);
(26) (10) a cylinder inner pressure;
(27) (11) a pressure inside the crankcase 2c (
(28) (12) an exhaust gas pressure;
(29) (13) an exhaust gas temperature; and
(30) (14) the number of times that a recoil rope 20 (
(31) The cancelation condition of the engine RPM suppression mode is changed, for example, due to the following factors: (a) an elapsed time from predetermined timing such as an engine start; (b) an elapsed time from entry into a transition state described later; (c) a fluctuation cycle of the engine RPM in a certain period; (d) a frequency of rising peaks of the engine RPM in a certain period; and (e) a frequency of falling peaks of the engine RPM in a certain period.
(32) Based on one or more factors of (a) to (e) described above, the cancelation condition of the engine RPM suppression mode is changed to optimize the mode cancelation condition.
(33) For example, as depicted in
(34) As described above, the engine RPM suppression mode is cancelled when a predetermined mode cancelation condition is satisfied. The mode cancelation condition is optimized in accordance with various parameters. Therefore, as can be seen from a function block diagram of
(35) A specific form of the present invention includes (1) optimization of the mode cancelation condition at the engine start and (2) optimization of the mode cancelation condition after the engine start. The optimization of the mode cancelation condition after the engine start of the above (2) includes two examples. In the first example, an engine operational state after cancelation of the engine RPM suppression mode is monitored to restart the engine RPM suppression mode as needed. In the second example, the mode cancelation condition is changed during execution of the engine RPM suppression mode so that the mode cancelation condition is sequentially optimized.
(36) First Form (First Example,
(37) A first form (
(38) Therefore, in the first example (
(39) The parameters (1) to (14) described above are parameters at the time of the last engine stop. For example, the parameter (3), i.e., the fluctuation amount (amplitude) of the engine RPM in a certain period, is the fluctuation amount of the engine RPM in a predetermined period immediately before the engine was stopped last time. From the fluctuation amount of the engine RPM, for example, it can be estimated whether fuel in a fuel tank is depleted. Similarly, from (8) the opening degree of the throttle valve 10, for example, it can be estimated whether fuel in the fuel tank is depleted.
(40) If information on the operational state at the time of the last engine stop, for example, stored in a memory 26 (
(41) Based on at least one of these parameters, any of the first to third modes is selected (S2 of
(42) For example, any of the first to third modes is selected based on a large, medium, or small flow rate of a fuel-air mixture supplied to the fuel-air mixture generation passage 13 of the carburetor 8 at the time of the last engine stop. The first to third modes (the first to third mode cancelation conditions) have a difference in whether the condition for canceling the engine RPM suppression mode is strict or loose.
(43) For example, in the case of a large flow rate of the fuel-air mixture at the time of the last engine stop, a large amount of the fuel-air mixture remains in the fuel-air mixture generation passage 13 of the engine 2. Therefore, at the current engine start, the engine 2 has a fluctuation range made smaller, resulting in a higher possibility of erroneous mode cancelation. Therefore, the first mode (the first mode cancelation condition) is selected because of a strict condition for cancelling the engine RPM suppression mode.
(44) In the case of a small flow rate of the fuel-air mixture at the time of the last engine stop, it can be expected that a comparatively small amount of the fuel-air mixture remains in the fuel-air mixture generation passage 13 of the engine 2. Therefore, at the current engine start, the engine 2 tends to have a relatively large fluctuation range of the engine RPM. A large fluctuation reduces the possibility of the erroneous mode cancelation. Therefore, the third mode (the third mode cancelation condition) is selected because of a loose condition for cancelling the engine RPM suppression mode.
(45) In the case of a medium flow rate of the fuel-air mixture at the time of the last engine stop, it can be expected that a relatively medium amount of the fuel-air mixture remains in the fuel-air mixture generation passage 13 of the engine 2. Therefore, at the current engine start, the engine 2 tends to have a relatively slightly large fluctuation range of the engine RPM. Therefore, the second mode (the second mode cancelation condition) is selected because the condition for cancelling the engine RPM suppression mode is relatively on the medium level.
(46) First Method of Second Form (Second Example,
(47) A first method of a second form (
(48) For example, if the engine RPM suppression mode of the first time executed at the engine start has the cancelation condition reflecting the parameter at the time of the last engine stop as is the case with the first example (
(49) Regardless of whether the cancelation condition of the engine RPM suppression mode of the first time reflects the parameter at the time of the last engine stop, preferably, the cancelation condition of the preceding engine RPM suppression mode may be different from the cancelation condition of the next engine RPM suppression mode. When a first cancelation condition of the preceding engine RPM suppression mode and a second cancelation condition of the next engine RPM suppression mode are differentiated from each other, the second cancelation condition may be a loosened condition, i.e., a condition on which the engine RPM suppression mode is more easily canceled, as compared to the first cancelation condition.
(50) According to the second example (
(51) The watch mode is canceled when the worker starts a work, for example. For example, the fully-opened state of the throttle valve 10 can be detected based on the detected engine information, so as to cancel the watch mode based on the detection of the fully-opened state.
(52) Other examples related to the cancelation of the watch mode are listed as follows. (1) After the engine RPM suppression mode is cancelled, if the engine RPM is kept within a certain range for a certain period, the watch mode is canceled. In other words, if the engine RPM does not increase or decrease by a certain amount, the watch mode is canceled. (2) If the engine RPM is continuously in a state of not exceeding the clutch-in RPM for a certain time, the watch mode is canceled. (3) If the number of times of non-execution of the engine RPM suppression control reaches a predetermined number of times, the watch mode is canceled. (4) If the engine RPM corresponding to the engine operational state being in a half-throttle region (from the clutch-in RPM to the engine RPM at the time of full-throttle) is not continued for a predetermined time, the watch mode is canceled.
(53) The engine RPM suppression mode of the first time and the engine RPM suppression mode of the second time may have common control details on the engine RPM suppression except different mode cancelation conditions. The engine RPM suppression mode of the first time and the engine RPM suppression mode of the second time may include the engine RPM suppression control different from each other.
(54) Second Method of Second Form (Third Example,
(55) A second method of the second form (
(56) The engine instability immediately after the start of the internal combustion engine 2 occurs due to various factors. This instability diminishes over time. The optimum timing of cancelation of the engine RPM suppression mode varies each time. Therefore, the timing of cancelation of the RPM suppression mode is not constant. The engine RPM often has an instable fluctuation range immediately after the engine start. Therefore, the mode cancelation condition is preferably be made strict immediately after the engine start by adding additional conditions to the condition for cancelling the RPM suppression mode. By reducing the additional cancelation conditions or loosening the cancelation condition depending on an elapsed time from the engine start or a change in the operational state, the RPM suppression mode can be canceled at appropriate timing.
(57) The condition for canceling the engine RPM suppression mode may typically or conveniently be changed based an elapsed time from the engine start (S33, S37 of
(58) Although the three methods of optimizing the mode cancelation condition for cancelling the engine RPM suppression mode have been described, these three method may be combined with each other. As described above, in the first example (
(59) The combinations of the three methods are exemplarily listed as follows. (1) Combination of First Example (
(60) In the second example (
(61) In the third example (
(62) In the second example (
(63) In the second example (
(64) In comparison with the engine RPM suppression mode of the second time reset through the watch mode subsequent to the cancelation of this RPM suppression mode, for example, the cancelation condition in the RPM suppression mode of the first time and the cancelation condition of the RPM suppression mode of the second time may be differentiated from each other in accordance with the teaching of the third example (
(65) A form of the present invention will hereinafter be described based on a typical example of an engine start method.
(66) When the worker returns the choke lever 14, the choke valve 12 is changed from the fully-closed position to the fully-opened position, while the throttle valve 10 maintains the half-opened position (
(67) The internal combustion engine 2 has a control device 18 (
(68) A typical starting method of the internal combustion engine 2 and the engine RPM suppression mode executed at the start will be described.
(69) Referring to
(70) Referring to
(71) Subsequently, the choke lever 14 is returned. As a result, the choke valve 12 is positioned at the fully-opened position. The throttle valve 10 is maintained at the half-opened position (see
(72) In the first-idle state in which the internal combustion engine 2 is operated with the throttle valve 10 of the internal combustion engine 2 kept at the half-opened position, the RPM suppression mode is executed from the start of the internal combustion engine 2, inhibiting the internal combustion engine 2 from rotating at the RPM higher than the clutch-in RPM. Specifically, when the RPM of the internal combustion engine 2 exceeds a predetermined RPM (e.g., 3,200 rpm) lower than the clutch-in RPM (e.g., 4,800 rpm), ignition timing control is provided to significantly delay the ignition timing. As a result, the RPM of the engine 2 can be inhibited from increasing.
(73) The cancelation of the RPM suppression mode will be described.
(74) Referring to
(75) As apparent from
(76) It can be seen from
(77) The engine RPM suppression mode is desirably canceled when the engine operational state is in the transition state. From this viewpoint, the following characteristics can be found out from the comparison between the waveform in the first-idle state and the waveform in the transition state.
(78) (1) The RPM fluctuation cycle T3 in the transition state is larger than the RPM fluctuation cycle T1 in the first-idle state (T3>T1).
(79) (2) In other words, the frequency of the rising peaks P3 in the transition state is lower than the frequency of the rising peaks P1 in the first-idle state. The frequency of falling peaks P4 in the transition state is lower than the frequency of falling peaks P2 in the first-idle state. The falling peaks P4 in the transition state in this case mean the RPM immediately before the detected engine RPM is increased by more than a predetermined RPM (e.g., 300 rpm).
(80) (3) In other words, in a predetermined period, the number of the rising peaks P3 or the number of the falling peaks P4 in the transition state is smaller than the number of the rising peaks P1 or the falling peaks P2 in the first-idle state.
(81) (4) In a predetermined period, the RPM at the rising peaks P3 in the transition state is smaller than the RPM at the rising peaks P1 in the first-idle state.
(82) (5) In a predetermined period, the RPM at the falling peaks P4 in the transition state is smaller than the RPM at the falling peaks P2 in the first-idle state.
(83) (6) A time interval between the two adjacent rising peaks P3, P3 in the transition state is larger than a time interval between the two adjacent rising peaks P1, P1 in the first-idle state.
(84) (7) A time interval between the two adjacent falling peaks P4, P4 in the transition state is larger than a time interval between the two adjacent falling peaks P2, P2 in the first-idle state.
(85) (8) In the transition state, the low engine RPM including the falling peaks P4 fluctuates in a small range.
(86) (9) In the transition state, the RPM at the rising peaks P3 tends to decrease as time elapses.
(87) Although not appearing on the waveform of
(88) Based on the characteristics as described above, by applying any one or combination of the first example (
(89) As described above, the shift from the first-idle state to the transition state is based on the operation of a worker. Therefore, if the engine is started in the first-idle state, the mode cancelation condition changing control proposed in the second example (
EXPLANATIONS OF LETTERS OR NUMERALS
(90) 1 chain saw (engine-driven working machine) 2 engine 2d ignition device 4 chain with cutters (operating unit) 6 centrifugal clutch 8 carburetor 10 throttle valve 18 control device 26 memory