Ocular dosimeter and manufacturing method therefor

10401505 ยท 2019-09-03

Assignee

Inventors

Cpc classification

International classification

Abstract

The present disclosure relates to a contact lens type dosimeter for measuring a dose distribution of a crystalline lens during radiation therapy, and a method of manufacturing the same. The ocular dosimeter has a contact lens shape and is configured to be worn on an eyeball, which comprises a basic material containing hydrophilic polyurethane, and a radiochromic dye. When the ocular dosimeter is worn on the eyeball, the dosimeter is configured to measure a radiation dose irradiated to a crystalline lens through a variation in color of the ocular dosimeter.

Claims

1. An ocular dosimeter having a contact lens shape and configured to be worn on an eyeball, the ocular dosimeter comprising: a basic material containing hydrophilic polyurethane; and a radiochromic dye, wherein, when the ocular dosimeter is worn on the eyeball, the ocular dosimeter is configured to measure a radiation dose irradiated to a crystalline lens through a variation in color of the ocular dosimeter.

2. The ocular dosimeter of claim 1, wherein the radiochromic dye comprises leucomalachite green (LMG).

3. The ocular dosimeter of claim 1, wherein the basic material containing hydrophilic polyurethane comprises hydroxyethyl methacrylate (HEMA) and CBr.sub.4.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a diagram illustrating a case of using an ocular dosimeter according to the present disclosure.

(2) FIG. 2 is a diagram schematically illustrating a process of manufacturing the ocular dosimeter according to one embodiment of the present disclosure.

(3) FIG. 3 is a flowchart sequentially illustrating the process of manufacturing the ocular dosimeter according to one embodiment of the present disclosure.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

(4) Hereinafter, preferred embodiments of the present disclosure will be fully described in a detail which is suitable for implementation by those skilled in the art to which the present disclosure pertains with reference to the accompanying drawings.

(5) In order to clearly describe the present disclosure, a portion not related to the present disclosure will be omitted, and throughout this disclosure, like reference numerals will be assigned to like components. Further, a size and the like of each element shown in the drawings are arbitrarily illustrated for convenience of description, and thus the present disclosure is not necessarily limited to those shown in the drawings.

(6) That is, it should be noted that specific shapes, structures, and features described herein can be changed and implemented from one embodiment to another embodiment without departing from the spirit and scope of the present disclosure, and a position or an arrangement of each element can also be changed without departing from the spirit and scope of the present disclosure. Accordingly, the following detailed description is not to be taken in a limiting sense, and the scope of the present disclosure should be construed to include the scope of the appended claims and equivalents thereof.

(7) Shape of Ocular Dosimeter

(8) FIG. 1 is a diagram illustrating a case of using an ocular dosimeter according to the present disclosure. Referring to FIG. 1, the ocular dosimeter according to the present disclosure is made of a contact lens type, specifically, a soft contact lens type.

(9) Accordingly, when there is radiation exposure such as radiotherapy, the ocular dosimeter of the present disclosure is capable of directly measuring a dose distribution of a crystalline lens by being directly worn and used on an eyeball.

(10) Hereinafter, a material and a manufacturing method of a contact lens type ocular dosimeter will be described in detail.

(11) Material for Ocular Dosimeter

(12) Generally, a contact lens being directly worn on an eyeball, which is a sensitive body part, is required to have high safety and an excellent wearing feeling while being used. For example, when a contact lens is worn, there should be no feeling of irritation and no pressure on the cornea. Further, when the contact lens is manufactured, it should consider many factors such as oxygen transmissibility, a water content, biocompatibility, and the like of the contact lens.

(13) In one embodiment of the present disclosure, when a contact lens type ocular dosimeter is fabricated, a material satisfying the above-described requirements is basically used and a material for detecting radiation is further used.

(14) As a basic material of the contact lens type ocular dosimeter, mixture liquid of hydrophilic polyurethane and the like is used, and hydroxyethyl methacrylate (HEMA), tetrabromomethane (CBr.sub.4), and the like are used as material mixed with hydrophilic polyurethane.

(15) Polyurethane used in the present embodiment may have an optically transparent property and a low viscosity, thereby being smoothly mixed and poured together with other materials. When being cured at room temperature, polyurethane is hardly contracted and is not vulnerable to cracking after being cured.

(16) HEMA is an acrylic monomer of a simplified structure having a small number of carbon atoms and has a polymeric vinyl group while sharing a hydroxyl group and a carboxyl group, and thus HEMA is widely used to produce an optically active biopolymer and, specifically, is mainly used as a basic material for a soft contact lens. Further, CBr.sub.4 serves to improve moldability and curability when molded in the form of a contact lens.

(17) Such materials are used as basic materials, so that it is possible not only to allow the material of the contact lens type ocular dosimeter to be soft, but also to reduce a feeling of irritation and reduce a pressure on the cornea when the contact lens type ocular dosimeter is worn.

(18) In the present disclosure, a radiochromic dye is used together with the above-described materials so as to measure a three-dimensional dose distribution of a crystalline lens through the contact lens type ocular dosimeter.

(19) The radiochromic dye is a material of which color is changed caused by modification of a structural formula when undergone radiation exposure, and in one embodiment of the present disclosure, leucomalachite green (LMG) is used as such a radiochromic dye.

(20) When radiation is irradiated, LMG is changed to a malachite green cation (MG.sup.+) to exhibit a green color, and an amount of MG.sup.+ is proportional to an irradiated radiation dose. Therefore, it is possible to detect the irradiated radiation dose according to the amount of MG+. That is, when the contact lens type ocular dosimeter is worn on an eyeball, the degree of radiation exposure of the crystalline lens may be measured according to a variation in color of the contact lens type ocular dosimeter.

(21) As such, the above-described materials are used in the present embodiment, and thus the contact lens type ocular dosimeter may be directly worn on an eyeball to directly measure a radiation dose irradiated to the crystalline lens through a variation in color of the contact lens type ocular dosimeter.

(22) Method of Manufacturing Ocular Dosimeter

(23) FIG. 2 is a diagram schematically illustrating a process of manufacturing the ocular dosimeter according to one embodiment of the present disclosure, and FIG. 3 is a flowchart sequentially illustrating the process of manufacturing the ocular dosimeter according to one embodiment of the present disclosure. Hereinafter, a method of manufacturing an ocular dosimeter according to the present disclosure will be described together with specific examples with reference to FIGS. 2 and 3.

(24) In the present disclosure, as shown in FIG. 2, a contact lens type ocular dosimeter is manufactured through a molding method using a cast mold.

(25) First, mixture liquid for manufacturing an ocular dosimeter through a cast mold is produced.

(26) Referring to FIG. 3, hydrophilic polyurethane is first prepared in a first container. Next, CBr.sub.4 is added to the first container accommodating hydrophilic polyurethane to be dissolved. Then, a radiochromic dye is added to the first container to be dissolved.

(27) In the present embodiment, a product of Crystal Clear series produced by Smooth-On Incorporation was used as hydrophilic polyurethane, and Part-B was used for the first container.

(28) Further, in the present embodiment, LMG is used as the radiochromic dye, and a process of adding and dissolving LMG to the first container proceeds by minimizing light exposure.

(29) In mixing hydrophilic polyurethane (Part-B), CBr.sub.4, and LMG in the first container, CBr.sub.4 having a concentration of 1% and LMG having a concentration of 2% are used with, and weight ratios of hydrophilic polyurethane (Part-B), CBr.sub.4, and LMG are approximately 45:1:2. However, the present disclosure is not limited to the above-described concentration of each material and the above-described mixed weight ratio thereof, and in some cases, it is possible to adjust a concentration and a mixed weight ratio of each material.

(30) A sonicator is used when CBr.sub.4 and LMG are added and dissolved. However, the present disclosure is not limited thereto, and it is possible to dissolve CBr.sub.4 and LMG through any other known method.

(31) In addition to preparing the mixture liquid of hydrophilic polyurethane (Part-B), CBr.sub.4, and LMG in the first container, hydrophilic polyurethane to which HEMA is added is prepared in a second container.

(32) Part-A among Crystal Clear series products produced by Smooth-On Incorporation is used as hydrophilic polyurethane prepared in the second container, and a weight ratio of Part-A prepared in the second container to Part-B prepared in the first container was about 10:9.

(33) In the present embodiment, 5% HEMA is added to hydrophilic polyurethane (Part-A) of the second container, and a weight ratio of HEMA to hydrophilic polyurethane (Part-A) is approximately 1:9. However, concentrations and mixed weight ratios of such materials may also be adjusted.

(34) For example, when the mixture liquid is prepared in each of the first container and the second container, the mixture liquid of the first container is mixed with the mixture liquid in the second container by pouring the mixture liquid of the first container into the second container. At this point, the mixtures are evenly stirred while preventing generation of bubbles.

(35) The mixture liquid prepared through the above-described process becomes final mixture liquid for manufacturing an ocular dosimeter.

(36) Referring to FIG. 2, final mixture liquid 10 is injected into a female mold 31 of cast molds prepared in advance for form a contact lens shape. Thereafter, in order to spread the final mixture liquid 10 in a desired contact lens shape, a male mold 33 covers the female mold 31, wherein the male mold 33 matches the female mold 31.

(37) The male mold 33 and the female mold 31 are coupled to maintain the contact lens shape and the final mixture liquid 10 are cured for a long period of time. In the present embodiment, the curing of the final mixture liquid 10 is performed under a dark room condition at room temperature, but the present disclosure is not necessarily limited thereto.

(38) When completely cured, a contact lens type molding 20 is separated from the female and male molds 31 and 33 and cleaned with physiological saline or the like.

(39) Manufacturing of the contact lens type ocular dosimeter is completed through the above-described process.

(40) The contact lens type ocular dosimeter manufactured as described above may include a radiochromic dye to measure a radiation dose through a variation in color when exposed to radiation. Therefore, during radiotherapy, specifically, head and neck radiotherapy, a patient wears the contact lens type ocular dosimeter on an eyeball, so that it is possible to directly measure a radiation dose irradiated to a crystalline lens, i.e., a three-dimensional dose distribution of the crystalline lens, such that amblyopia, a cataract, and the like which are caused by radiation exposure can be prevented in advance.

(41) Further, in the present embodiment, a suitable material is used in manufacturing an ocular dosimeter, such that it is possible to satisfy requirements such as a feeling of wearing, safety, oxygen permeability, water content, biocompatibility, and the like which are required for manufacturing the ocular dosimeter in the form of a contact lens.

(42) While the exemplary embodiments of the present disclosure have been described with reference to the accompanying drawings, those skilled in the art to which the present disclosure pertains can understand that the present disclosure can be implemented in other specific forms without departing from the technical spirit or the necessary features of the present disclosure. Therefore, it should be understood that the above-described embodiments are not restrictive but illustrative in all aspects.