Combustion chamber and heat exchanger
11543129 · 2023-01-03
Assignee
Inventors
Cpc classification
F28D2021/0024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R2900/03043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F23R3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A combined combustor and recuperator is formed with the recuperator surrounding the combustor. Cold gas conduits (14, 16, 20) through the recuperator follow along involute paths toward the combustor. Hot has conduits (26) through the recuperator follow counterflow paths along corresponding involute curves outward from the combustor. The openings (18) in the combustion chamber wall through which cold gas enters the combustion chamber may be directed to impart flow direct to the cold gas to support particular desired behaviour of the cold gas in the portions of the combustion chamber concerned, e.g. supporting a stable vortex flame, enhancing mixing, providing a protective barrier layer.
Claims
1. Apparatus comprising: a combustion chamber wall enclosing a combustion chamber; and a heat exchanger integral with at least a portion of said combustion chamber wall; wherein the heat exchanger and the combustion chamber wall are formed together as one entity from a single body of material; wherein said heat exchanger transfers heat from a hot gas to a cold gas and comprises a plurality of hot gas conduits to direct hot gas along respective hot gas paths, and a plurality of cold gas conduits to direct cold gas along respective cold gas paths, wherein a portion of said combustion chamber wall is porous and said cold gas passes from at least some of said cold gas conduits into said combustion chamber through porous openings in said combustion chamber wall; and wherein: (i) at least some of said cold gas conduits directly connect to respective inlet openings in said combustion chamber wall; and (ii) at least some of said cold gas conduits directly connect to one or more cold gas plenums abutting said combustion chamber wall and plenum-inlet openings provide flow paths for said cold gas between respective ones of said one or more cold gas plenums and said combustion chamber.
2. Apparatus as claimed in claim 1, wherein said combustion chamber has a primary combustion chamber inlet and a combustion chamber outlet, and a primary fluid flow path extends between said primary combustion chamber inlet and said combustion chamber outlet.
3. Apparatus as claimed in claim 2, wherein said heat exchanger at least partially surrounds said combustion chamber in planes normal to at least a portion of said primary fluid flow path.
4. Apparatus as claimed in claim 3, wherein said heat exchanger fully surrounds said combustion chamber in said planes, said combustion chamber wall has a circular cross section in a plane normal to said primary fluid flow path and said heat exchanger has an annular cross section in said plane normal to said primary fluid flow path.
5. Apparatus as claimed in claim 2, wherein at least some of said cold gas conduits provide said cold gas to said primary combustion chamber inlet.
6. Apparatus as claimed in claim 1, wherein said plurality of hot gas conduits and said plurality of cold gas conduits share at least some conduits boundary walls.
7. Apparatus as claimed in claim 1, wherein said plurality of hot gas conduits and said plurality of cold gas conduits are disposed within said heat exchanger to provide counterflow between said hot gas and said cold gas.
8. Apparatus as claimed in claim 1, comprising one or more inner hot gas plenums proximal to said combustion chamber wall to supply said hot gas to at least some of said hot gas conduits and one or more outer hot gas plenums distal from said combustion chamber wall for collecting said hot gas from least some of said hot gas conduits.
9. Apparatus as claimed in claim 1, comprising one or more fuel conduits to supply fuel to said combustion chamber and disposed one of: proximal to one or more hot gas conduits such that heat from said hot gas heats said fuel; proximal to one or more cold gas conduits such that heat from said cold gas heats said fuel; and to absorb heat from said heat exchanger.
10. Apparatus as claimed in claim 9, wherein said combustion chamber has a primary combustion chamber inlet and a combustion chamber outlet, and a primary fluid flow path extends between said primary combustion chamber inlet and said combustion chamber outlet, and said one or more fuel conduits supply said fuel to said primary combustion chamber inlet.
11. Apparatus as claimed in claim 1, wherein respective ones of said hot gas conduits and said cold gas conduits follow involute paths that are an involute of an outer cross sectional boundary through said combustion chamber wall in a cross sectional plane containing a corresponding involute path.
12. Apparatus as claimed in claim 11, wherein said outer cross sectional boundary is circular.
13. Apparatus as claimed in claim 1, wherein said hot gas conduits and said cold gas conduits are interleaved around said combustion chamber.
14. Apparatus as claimed in claim 1, wherein said hot gas conduits have cross sectional areas normal to said hot gas paths that are greater than cross sectional areas of said cold gas conduits normal to said cold gas paths.
15. Apparatus as claimed in claim 1, wherein one or more of said cold gas conduits supply said cold gas into said combustion chamber through respective combustion chamber inlet openings, one or more of said combustion chamber inlet openings directing said cold gas to enter said combustion chamber in a mean flow direction non-normal to said combustion chamber wall at a respective one of said one or more combustion chamber inlet openings.
16. Apparatus as claimed in claim 1, wherein said apparatus is formed of consolidated powder material.
17. Apparatus as claimed in claim 1, wherein said heat exchanger is a recuperator.
18. Apparatus as claimed in claim 17, comprising: a turbine to extract energy from combustion gas from said combustion chamber and to exhaust said hot gas; and a compressor to compress said cold gas for supply to said combustion chamber, wherein said recuperator is configured to transfer heat from said hot gas leaving said turbine to said cold gas for supply to said combustion chamber.
19. Apparatus as claimed in claim 1 comprising a removable combustion chamber liner disposed between said combustion chamber wall and said combustion chamber.
20. A non-transitory storage medium storing a computer-readable data structure representing a design of an apparatus according to claim 1.
21. The apparatus as claimed in claim 1, wherein one or more of comprises wherein at least some of said cold gas conduits directly connect to one or more cold gas plenums abutting said combustion chamber wall and plenum-inlet openings provide flow paths for said cold gas between respective ones of said one or more cold gas plenums and said combustion chamber.
Description
(1) Example embodiments will now be described, by way of example only, with reference to the accompanying drawings in which:
(2)
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(10) Fuel is passed through a fuel conduit 10 to the primary combustion chamber inlet 6. The fuel is expelled through a nozzle 12 into the combustion chamber where it is mixed with cold gas (air) which has passed through the recuperator and been heated by hot gas, which is also passed through the recuperator. Some of the cold gas is introduced through a cold gas conduit 14 directly into the primary combustion chamber inlet 6. This cold gas may pass through vanes which impart a rotating motion about the primary flow path. The fuel from the nozzle 12 mixed with this cold gas and burned (combusted). The combustion gas follows a vortex (swirling) path within a central portion of the combustion chamber toward to the combustion chamber outlet 8.
(11) Further cold gas conduits 16 within the recuperator pass cold gas directly into the combustion chamber through inlets 18 within the combustion chamber wall 4. These inlets may be directed such that they impart a mean flow direction to the cold gas entering the combustion chamber with a component of motion which rotates around the primary flow path. This rotational motion of the cold gas introduced through the conduits 18 is used to support the swirling motion imparted to the cold gas introduced through the primary combustion chamber inlet 6 and help to maintain a stable vortex within which the fuel is combusted.
(12) There are further cold gas conduits 20 within the recuperator which pass cold gas into cold gas plenums 22 which border (adjoin/abut) the combustion chamber wall 4. Openings within the combustion chamber wall 4 which connect to the cold gas plenums allow cold gas to enter the combustion chamber via the cold gas plenums 22. These outlets within the combustion chamber wall 4 which connect to the cold gas plenums 22 can have shapes which serve to direct the cold gas passing therethrough to have a mean flow direction in a particular direction. More particularly, the openings in the wall of the cold gas plenum 22 proximal to the combustion chamber outlet 8 may direct the cold gas to enter with a component of its mean flow direction parallel with and in the same direction as the primary flow path. This cold gas will have a component which is perpendicular to the primary flow path, but nevertheless the majority of its flow direction may be parallel with the combustion chamber wall 4 as illustrated in
(13) At a location intermediate the combustion chamber outlet 8 and the primary combustion chamber inlet 6 one or more cold gas plenums 22 have outlets which direct the cold gas to provide a degree of backflow as illustrated in
(14) As shown in
(15) The recuperator includes hot gas conduits 26 which pass between an inner hot gas plenum 28 and an outer hot gas plenum 30. The hot gas, which may be exhaust gas from a turbine, enters the inner hot gas plenum 28 and flows radially outwardly through the hot gas conduits 26 from which it is collected into the outer hot gas plenum 30 before exiting the recuperator. In this way, the hot gas with the highest temperature is located within the inner hot gas plenum 28 which is closest to the combustion chamber, thereby tending to increase the amount of heat energy maintained within the combustion chamber.
(16) One or more of the hot gas conduits 32 is directed to pass proximal to the fuel conduit 10 and accordingly serves to preheat (e.g. turn into gaseous form) the fuel before it reaches the nozzle 12. In other embodiments, one or more of the cold gas conduits 14, 16, 20 may be routed to be proximal to the fuel conduit 10 to preheat the fuel, or in other embodiments sufficient heat may be conducted through the body of the combined recuperator and combustor to heat the fuel within the fuel conduit 10 to the required degree.
(17) As illustrated in
(18) The combined recuperator and combustor illustrated in
(19) A feature of such additively manufactured structures is that it is possible to form such structures in a way in which the material is porous to gaseous flow. Thus, for example, some of the openings in the combustion chamber wall 4 through which cold gas flows may instead (or additionally) be provided by porous openings through a porous portion of the combustion chamber wall 4. As an example, the protective cool boundary layer of cold gas introduced proximal to the combustion chamber outlet 8 may be provided by cold gas flowing through a porous combustion chamber wall bounding the cold gas plenum 22 near the combustion chamber outlet 8 instead of passing through specific openings in the cold gas plenum 22 in that region.
(20) As previously discussed above, the cold gas flowing through the cold gas conduits 14, 16, 20 passes radially inwardly toward the combustion chamber whereas the hot gas passes radially outwardly away from the combustion chamber. This arrangement provides counterflow between the cold gas and the hot gas. The section through the combined recuperator and combustor shown in
(21) The cold gas conduits 14, 16, 20 and the hot gas conduits 26 may share boundary walls along at least a portion of their lengths in order to reduce the amount of material required to build the combined recuperator and combustor as well as to improve the heat transfer efficiency. The interleaving of the cold gas conduits 14, 16, 20 and the hot gas conduits 26 facilitates such boundary wall sharing.
(22) The illustration of
(23) In the examples illustrated herein the combustion chamber is of a substantially cylindrical shape and accordingly has a circular cross section. The involute paths of the conduits accordingly are an involute of a circle. However, it will be appreciated that the combustion chamber can have shapes other than that of a cylinder and in such cases the conduits can follow involute paths that are an involute of an outer cross sectional boundary of the combustion chamber wall 4 which is other than circular, e.g. elliptical. The involute paths in the examples illustrated herein lie in a plane which is perpendicular to the primary flow path through the combustion chamber. However, it is possible that these involute paths could lie in a plane which is not perpendicular to such a primary flow path and yet still meet the requirements of the involute geometry and provide closely packed and substantially constant cross sectional area conduits.
(24) In the example of
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(27) The examples of the recuperators shown in
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(32) Example arrangements of the present technique are set out below in the following clauses:
(33) (1) Apparatus comprising:
(34) a combustion chamber wall enclosing a combustion chamber; and
(35) a heat exchanger integral with at least a portion of said combustion chamber wall.
(36) (2) Apparatus according to clause (1), wherein said combustion chamber has a primary combustion chamber inlet and a combustion chamber outlet, and a primary fluid flow path extends between said primary combustion chamber inlet and said combustion chamber outlet.
(3) Apparatus according to clause (2), wherein said heat exchanger at least partially surrounds said combustion chamber in planes normal to at least a portion of said primary fluid flow path.
(4) Apparatus according to clause (3), wherein said heat exchanger fully surrounds said combustion chamber in said planes.
(5) Apparatus according to any one of clauses (3) and (4), wherein said portion comprises all of said primary fluid flow path.
(6) Apparatus according to any one of clauses (4) and (5), wherein said combustion chamber wall has a circular cross section in a plane normal to said primary fluid flow path and said heat exchanger has an annular cross section in said plane normal to said primary fluid flow path.
(7) Apparatus according to any one of clauses (1) to (6), wherein said heat exchanger transfers heat from a hot gas to a cold gas and comprises:
(37) a plurality of hot gas conduits to direct hot gas along respective hot gas paths; and
(38) a plurality of cold gas conduits to direct cold gas along respective cold gas paths.
(39) (8) Apparatus according to clause (7), wherein said hot gas paths flow away from said combustion chamber and said cold gas paths flow toward said combustion chamber and are substantially parallel with said hot gas paths.
(40) (9) Apparatus according to clause (7), wherein said hot gas paths are substantially perpendicular to said cold gas paths.
(41) (10) Apparatus according to any one of clauses (7), (8) and (9), wherein said plurality of hot gas conduits and said plurality of cold gas conduits share at least some conduits boundary walls.
(42) (11) Apparatus according to clause (8), wherein said plurality of hot gas conduits and said plurality of cold gas conduits are disposed within said heat exchanger to provide counterflow between said hot gas and said cold gas.
(43) (12) Apparatus according to any one of clauses (7) to (11), wherein one or more of:
(44) at least some of said cold gas conduits directly connect to respective inlet openings in said combustion chamber wall; at least some of said cold gas conduits directly connect to one or more cold gas plenums abutting said combustion chamber wall and plenum-inlet openings provide flow paths for said cold gas between respective ones of said one or more cold gas plenums and said combustion chamber; and said combustion chamber wall is porous and said cold gas passes from at least some of said cold gas conduits into said combustion chamber through porous openings in said combustion chamber wall.
(13) Apparatus according to clause (2) and any one of clauses (7) to (12), wherein at least some of said cold gas conduits provide said cold gas to said primary combustion chamber inlet.
(14) Apparatus according to any one of clauses (7) to (13), comprising one or more inner hot gas plenums proximal to said combustion chamber wall to supply said hot gas to at least some of said hot gas conduits and one or more outer hot gas plenums distal from said combustion chamber wall for collecting said hot gas from least some of said hot gas conduits.
(15) Apparatus according to any one of clauses (7) to (14), comprising one or more fuel conduits to supply fuel to said combustion chamber and disposed one of: proximal to one or more hot gas conduits such that heat from said hot gas heats said fuel; proximal to one or more cold gas conduits such that heat from said cold gas heats said fuel; and to absorb heat from said heat exchanger.
(16) Apparatus according to clause (2) and clause (15), wherein said one or more fuel conduits supply said fuel to said primary combustion chamber inlet.
(17) Apparatus according to any one of clauses (7) to (16), wherein respective ones of said hot gas conduits and said cold gas conduits follow involute paths that are an involute of an outer cross sectional boundary through said combustion chamber wall in a cross sectional plane containing a corresponding involute path.
(18) Apparatus according to clause (17), wherein said outer cross sectional boundary is circular.
(19) Apparatus according to any one of clauses (7) to (18), wherein said hot gas conduits and said cold gas conduits are interleaved around said combustion chamber.
(20) Apparatus according to any one of clauses (7) to (19), wherein said hot gas conduits have cross sectional areas normal to said hot gas paths that are greater than cross sectional areas of said cold gas conduits normal to said cold gas paths.
(21) Apparatus according to any one of clauses (7) to (20), wherein one or more of said cold gas conduits supply said cold gas into said combustion chamber through respective combustion chamber inlet openings, one or more of said combustion chamber inlet openings directing said cold gas to enter said combustion chamber in a mean flow direction non-normal to said combustion chamber wall at a respective one of said one or more combustion chamber inlet openings.
(22) Apparatus according to clause (2) and clause (21), wherein at least one of: one or more of said combustion chamber inlet openings proximal to said primary combustion chamber inlet direct said cold gas to enter said combustion chamber with a mean flow direction rotating around said primary flow path; one or more of said combustion chamber inlet openings proximal to said combustion chamber outlet direct said cold gas to enter said combustion chamber with a mean flow direction having a component parallel with and in a same direction as said primary flow path; and one or more of said combustion chamber inlet openings proximal to an intermediate position along said primary flow path direct said cold gas to enter said combustion chamber in a mean flow direction with a component in an opposite direction from said primary flow path.
(23). Apparatus according to any one of the preceding clauses, wherein said apparatus is formed of consolidated powder material.
(24). Apparatus according to any one of the preceding clauses, wherein said heat exchanger is a recuperator.
(25). Apparatus according to clause (24), comprising:
(45) a turbine to extract energy from combustion gas from said combustion chamber and to exhaust said hot gas; and
(46) a compressor to compress said cold gas for supply to said combustion chamber, wherein said recuperator is configured to transfer heat from said hot gas leaving said turbine to said cold gas for supply to said combustion chamber.
(47) (26) Apparatus according to any one of the preceding clauses comprising a removable combustion chamber liner disposed between said combustion chamber wall and said combustion chamber.