Method for operating a textile machine, and a textile machine

Abstract

A method is provided for operating a textile machine having a plurality of work stations wherein, during normal operation of the work stations, a yarn is produced or is rewound from a delivery coil onto a receiver coil. The normal operation is initiated at the individual work stations after a stop of the textile machine, or is interrupted at certain time intervals by a service operation in the form of a piecing process, a tube changing process, or a yarn joining process. The service operations are divided into several partial sequences. A pending partial sequence for one of the service operations is carried out so long as energy resources required for carrying out the pending partial sequence are available independent of whether the energy resources for carrying out the other partial sequences for the service operation are available.

Claims

1. A method for operating a textile machine having a plurality of work stations, comprising: during normal operation of the work stations, a yarn is produced or is rewound from a delivery coil onto a receiver coil; wherein the normal operation is initiated at the individual work stations after a stop of the textile machine, or is interrupted at certain time intervals by a service operation in the form of one or more of a piecing process, a tube changing process, or a yarn joining process; wherein the service operation is divided into several partial sequences; and wherein a pending partial sequence for the service operation is carried out so long as energy resources required for carrying out the pending partial sequence are available independent of whether the energy resources for carrying out the other partial sequences for the service operation are available.

2. The method according to claim 1, wherein when the energy resources required by all of the pending partial sequences for the service operations at multiple work stations exceed the available energy resources, selection of the partial sequence to be carried out next takes place in such a manner that productivity of the textile machine is maximized.

3. The method according to claim 1, wherein when the energy resources required by all of the pending partial sequences for the service operations at multiple work stations exceed the available energy resources, the partial sequence that is assigned to the work station that operates most rapidly, most reliably, or resumes normal operation the most rapidly or most reliably, is carried out next.

4. The method according to claim 1, wherein a quantity of at least one consumed energy resource, one required energy resource, or one available energy resource is stored in an accumulator.

5. The method according to claim 1, wherein a quantity of at least one consumed energy resource or one available energy resource is measured during normal operation of the textile machine and resulting measured values are used for calculation of the energy resources that are required or are available for the pending partial resources.

6. The method according to claim 5, wherein the number of workstations that an energy resource services during normal operation of the textile machine is taken into account in the calculations.

7. The method according to claim 1, wherein the energy resources comprise electrical current, compressed air, or negative pressure.

8. The method according to claim 1, wherein the partial sequences of the piecing process comprise a thread search process and a work station start-up process.

9. The method according to claim 1, wherein the partial sequences of the tube changing process comprise a deceleration process, a tube exchange process, and a work station start-up process.

10. The method according to claim 1, wherein the partial sequences of the yarn joining operation comprise a thread search process, a splicing process, and a work station start-up process.

11. A textile machine, comprising: a plurality of work stations for producing yarn or for rewinding yarn from a delivery coil onto a receiving coil; lines provided for transporting energy resources to the work stations; each work station configured with one or more devices to carry out one or more of a piecing process, a tube changing process, or a yarn joining process; a control unit configured to operate the textile machine in accordance with the method of claim 1.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The method in accordance with the invention is described in detail in the following example. The following is shown:

(2) FIG. 1 is a schematic top view of a textile machine in accordance with the invention;

(3) FIG. 2a is the consumption of electrical current of a single piecing process;

(4) FIG. 2b is the consumption of negative pressure associated with the piecing process from FIG. 2a;

(5) FIG. 3a is the consumption of electrical current from piecing processes at five work stations according to the conventional method;

(6) FIG. 3b is the consumption of negative pressure associated with the piecing processes from FIG. 3a;

(7) FIG. 4a is the consumption of electrical current of piecing processes at five work stations according to the method in accordance with the invention; and

(8) FIG. 4b is the consumption of negative pressure associated with the piecing processes from FIG. 4a.

DETAILED DESCRIPTION

(9) Reference will now be made to embodiments of the invention, one or more examples of which are shown in the drawings. Each embodiment is provided by way of explanation of the invention, and not as a limitation of the invention. For example features illustrated or described as part of one embodiment can be combined with another embodiment to yield still another embodiment. It is intended that the present invention include these and other modifications and variations to the embodiments described herein.

(10) FIG. 1 shows a textile machine 1 in accordance with the invention with a multiple number of work stations 2 (whereas similar sections/components of the textile machine 1 are shown in the same way and, for reasons of clarity, only some of the sections/components are generally provided with reference signs). Each work station 2 features a device 3 for carrying out a service operation, for example a piecing process. At the machine end 4, a control unit 5 is arranged that, among other things, controls the carrying out of the service operations.

(11) A main current line 6 and two main vacuum lines 7 also extend from the machine end 4. The main current line 6 is designed centrally for the entire textile machine 1 and branches into a multiple number of current lines 8, which supply the devices 3 with electrical current. Each of the main vacuum lines 7 is assigned to one machine half. They branch into several vacuum lines 9, which supply the devices 3 with negative pressure.

(12) If a work station 2 now requires a service operation, it issues a request to the control unit 5. The control unit 5 checks whether the energy resources permit the carrying out of a pending partial sequence of such service operation. In this case, the control unit 5 for the electrical current considers the accumulated consumption at all work stations 2 of the textile machine 1. On the other hand, for the consumption of negative pressureby reason of the separate distribution of the negative pressure over two main vacuum lines 7only the machine half of the textile machine 1 that is allocated to the work station 2 that has requested the service operation is considered.

(13) If the energy resources required by the pending partial sequence are available, the control unit 5 instructs the device 3 to carry out such partial sequence of the service operation.

(14) In the following figures, the consumption of energy resources of piecing processes on a spinning machine is shown. This is intended to illustrate the method in accordance with the invention; the values shown are freely selected.

(15) FIG. 2a shows the consumption of electrical current of a single piecing process. Time is plotted on the x-axis in specific time units. The consumption of electrical current as a proportion of the electrical current available in this spinning machine is plotted on the y-axis.

(16) As can be seen in FIG. 2a, the piecing process begins with a thread search (FS), which requires only 5% of the available electrical current and lasts five time units. The thread search is followed by the start-up (HF) of the spinning unit. The start-up requires 40% of the available electrical current and lasts three time units. After a total of eight time units, the piecing process is terminated and the work station can start its normal operation.

(17) FIG. 2b shows the consumption of negative pressure associated with FIG. 2a. The inscriptions are the same as those in FIG. 2a, with the sole exception that the consumption of negative pressure is plotted on the y-axis as a proportion of the negative pressure available for such spinning machine. As can be seen from FIG. 2b, 30% of the available negative pressure is required for the thread search. The start-up of the work station does not require negative pressure.

(18) FIGS. 3a and 3b show the consumption of electrical current and/or negative pressure of piecing processes at five work stations according to the conventional method. Here, the designations are the same as those in FIG. 2a or 2b, as the case may be. It is assumed that all five work stations require a piecing process at time zero.

(19) In this example, with the conventional method, the number of piecing processes that can take place simultaneously is limited by the available electrical current. Since a piecing process requires 40% of the available electrical current upon start-up, a maximum of two piecing processes can take place simultaneously.

(20) Initially, the piecing process is carried out for two work stations. The thread search (FS1 and FS2) is followed by the start-up (HF1 and HF2) of such work stations. During this time, the three other work stations must wait. If the piecing process for the first two work stations has been completed after eight time units, the piecing process for the next two work stations begins. The piecing process once again comprises the thread search (FS3 and FS4) and the start-up (HF3 and HF4) of the work stations. During this time, the first two work stations already work in normal operation and the fifth is still waiting. At time 16, the third and fourth work stations are then also finished with the piecing process and resume normal operation. At that point, the piecing process can begin with thread search (FS5) and start-up (HF5) for the fifth work station. This is completed after a total of 24 time units.

(21) As can be seen in FIGS. 3a and 3b, the available energy resources are not particularly well utilized in the conventional method. In this example, the cumulative waiting time of the five work stations until the respective normal operation amounts to 72 (=8+8+16+16+24) time units.

(22) With the method in accordance with the invention, which is shown in FIGS. 4a and 4b, the available energy resources are significantly better utilized. In FIGS. 4a and 4b, the same designations as in FIGS. 3a and 3b are used.

(23) In contrast to the conventional method, in the method in accordance with the invention, interruptions can occur between the individual partial sequences.

(24) The thread search is limited by the available negative pressure, and in this example, three work stations can start with the thread search (FS1, FS2 and FS3). As soon as the thread search for such three work stations has been completed, the first two work stations can begin with the start-up (HF1 and HF2). There is not enough electric power available for the start-up of the third work station. However, sufficient energy resources are still available, such that work stations four and five can already start with the thread search (FS4 and FS5).

(25) At time eight, the first two work stations have completed the start-up and can resume normal operation. At that point, enough energy resources are free once again, such that work station three can begin with the start-up (HF3).

(26) Work station four can only start with the start-up (HF4) at time ten, since the thread search was completed only then. At this point in time, work station five has also completed the thread search. However, work station five has to wait for its start-up (HF5) until work station three has completed its start-up at time eleven, and enough electrical current is once again available. At the time 13 and 14, work stations four and five have completed the start-up.

(27) With the method in accordance with the invention, the energy resources are significantly better utilized than with the conventional method. In this example, the cumulative waiting time of the five work stations until the respective normal operation amounts to only 54 (=8+8+11+13+14) time units, thus 25% less than with the conventional method. With an even higher number of work stations requiring a piecing process, the savings would be even greater.

(28) By means of shorter waiting times, the work stations can more quickly once again proceed with the normal operation of yarn production, and the productivity of the spinning machine is increased.

(29) The present invention is not limited to the illustrated and described examples, and can be modified within the scope of the claims.