Pipeline descaling and rock stratum fracturing device based on electro-hydraulic pulse shock waves
10400567 ยท 2019-09-03
Assignee
Inventors
- Yi LIU (Hubei, CN)
- Fuchang Lin (Hubei, CN)
- Yuan Pan (Hubei, CN)
- Qin Zhang (Hubei, CN)
- Hua Li (Hubei, CN)
- Zhiyuan LI (Hubei, CN)
- Siwei Liu (Hubei, CN)
Cpc classification
E21B28/00
FIXED CONSTRUCTIONS
B08B9/02
PERFORMING OPERATIONS; TRANSPORTING
E21B37/00
FIXED CONSTRUCTIONS
International classification
B08B9/02
PERFORMING OPERATIONS; TRANSPORTING
E21B28/00
FIXED CONSTRUCTIONS
E21B37/00
FIXED CONSTRUCTIONS
Abstract
The invention discloses a pipeline descaling and rock stratum fracturing device based on electro-hydraulic pulse shock waves, comprising a ground low-voltage control device, a transmission cable and an electro-hydraulic pulse shock wave transmitter. The invention generates available high-strength shock waves with repetition frequency to bombard a specific position of the pipeline or rock stratum so as to achieve the effect of pipeline descaling and rock stratum fracturing; the breakdown field strength of the liquid gap can be effectively reduced to improve the conversion efficiency of the electrical energy to the mechanical energy of the electro-hydraulic pulse shock wave so as to obtain a high-strength electro-hydraulic pulse shock wave; the transmitting cavity adopts a parabolic focusing cavity, and through refraction and reflection of the rotating parabolic cavity, the shock wave is focused in a preset direction and radiates outwards to act on the pipeline dirt or rock stratum while ensuring that the shock wave has no longitudinal component and does not will not damage the liquid within the pipeline and the pipeline sheath, so that the effect of pipeline descaling or rock stratum fracturing is improved after focusing. The invention has the advantages of effectively removing the pipeline dirt, fracturing the rock stratum and improving the permeability as well as high reliability, environmental friendliness and low cost.
Claims
1. A pipeline descaling and rock stratum fracturing device based on electro-hydraulic pulse shock waves, the pipeline descaling and rock stratum fracturing device comprising: a ground low-voltage control device, an electro-hydraulic pulse shock wave transmitter configured to be placed in a pipeline or rock hole, the electro-hydraulic pulse shock wave transmitter including a high voltage converting unit, a high-temperature energy storage unit, a pulse compression unit, an electro-hydraulic pulse shock wave transmitting unit, and a protection unit which are coaxially distributed in sequence along an axis of the electro-hydraulic pulse shock wave transmitter; and a logging cable for connecting the ground low-voltage control device to the electro-hydraulic pulse shock wave transmitter, wherein the high voltage converting unit is configured to convert an AC low voltage signal transmitted by the logging cable into a direct current high voltage signal, the high-temperature energy storage unit configured to store electrical energy of the direct current high voltage signal, and the pulse compression unit configured to apply the electrical energy stored in the high-temperature energy storage unit as an electrical current pulse to the electro-hydraulic pulse shock wave transmitting unit to generate a shock wave, the electro-hydraulic pulse shock wave transmitting unit including a high-voltage electrode and a low-voltage electrode, the high-voltage electrode being one of a needle electrode or a rod electrode, the low-voltage electrode being one of a needle electrode or a rod electrode, the high-voltage electrode and the low-voltage electrode each having an end portion immersed in a discharge liquid with a discharge gap formed between the high-voltage electrode and the low-voltage electrode in the discharge liquid, the electro-hydraulic pulse shock wave transmitting unit configured to generate the shock wave in the discharge liquid by the electrical current pulse causing an electrical breakdown of the discharge gap under the action of a high voltage that forms an electric arc, and to propagate the generated shock wave outwards and external to the pipeline descaling and rock stratum fracturing device.
2. The pipeline descaling and rock stratum fracturing device of claim 1, wherein the electro-hydraulic pulse shock wave transmitter further includes a crawler configured to allow the electro-hydraulic pulse shock wave transmitter to crawl to a target position to be processed in the pipeline or rock hole when the pipeline or rock hole is horizontal.
3. The pipeline descaling and rock stratum fracturing device of claim 1, wherein the pulse compression unit includes a pulse compression switch and a control loop thereof, the pulse compression switch being a high-voltage solid switch, and the control loop configured to output a trigger signal that turns on the pulse compression switch.
4. The pipeline descaling and rock stratum fracturing device of claim 1, wherein the electro-hydraulic pulse shock wave transmitting unit includes the discharge liquid, the high-voltage electrode and the low-voltage electrode being coaxially distributed along a same geometric central axis, and the electrical breakdown of the discharge gap caused by a high field strength between the high-voltage electrode and the low-voltage electrode.
5. The pipeline descaling and rock stratum fracturing device of claim 4, wherein the electro-hydraulic pulse shock wave transmitting unit further includes a first insulating fixing member, the low-voltage electrode being wrapped by the first insulating fixing member with the end portion of the low-voltage electrode being exposed.
6. The pipeline descaling and rock stratum fracturing device of claim 5, wherein the electro-hydraulic pulse shock wave transmitting unit further includes a second insulating fixing member, the high-voltage electrode being wrapped by the second insulating fixing member with the end portion of the high-voltage electrode being exposed.
7. The pipeline descaling and rock stratum fracturing device of claim 6, wherein the high-voltage electrode is a needle electrode wrapped by the second insulating fixing member, and the low-voltage electrode is a needle electrode wrapped by the first insulating fixing member.
8. The pipeline descaling and rock stratum fracturing device of claim 6, wherein the first insulating fixing member and the second insulating fixing member form an upper focusing cavity and a lower focusing cavity according to a same parabolic curve equation.
9. The pipeline descaling and rock stratum fracturing device of claim 8, wherein the parabolic curve equation is y.sup.2=(x+b), in which y is a central axis of the high-voltage electrode, x is a horizontal symmetry axis of the upper focusing cavity and the lower focusing cavity, and a and b are constants.
10. The pipeline descaling and rock stratum fracturing device of claim 5, wherein the insulating fixing member is made of a high-strength insulating material with high temperature resistance and corrosion resistance.
11. The pipeline descaling and rock stratum fracturing device of claim 10, wherein the high-strength insulating material is one of heat shrink tubing material, an epoxy, polyoxymethylene, and polyether ketone.
12. The pipeline descaling and rock stratum fracturing device of claim 1, wherein the protection unit is configured to ensure coaxiality of motion of the electro-hydraulic pulse shock wave transmitter in the pipeline or rock hole to avoid collision with a wall of the pipeline or rock hole.
13. The pipeline descaling and rock stratum fracturing device of claim 1, wherein the electro-hydraulic pulse shock wave transmitting unit includes a focusing cavity, the generated shock wave radiates in a preset focused direction through the focusing cavity.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(10) For clear understanding of the objectives, features and advantages of the invention, detailed description of the invention will be given below in conjunction with accompanying drawings and specific embodiments. It should be noted that the embodiments described herein are only meant to explain the invention, and not to limit the scope of the invention.
(11) The invention provides a pipeline descaling and rock stratum fracturing device based on electro-hydraulic pulse shock waves, comprising: a ground low-voltage control device 100, a transmission cable 200 and an electro-hydraulic pulse shock wave transmitter 300. The ground low-voltage control device 100, the transmission cable 200 and the electro-hydraulic pulse shock wave transmitter 300 are ensured to have good electrical insulation and mechanical strength through oil well joints. According to actual working conditions of the pipeline or rock, by controlling the ground low-voltage control device 100, the electro-hydraulic pulse shock wave transmitter 300 can be allowed to generate shock waves 400 so as to control the strength, the number of times and the repetition frequency of the shock waves, so that the optimal effect of pipeline descaling or rock stratum fracturing 500 is achieved.
(12) The core of the invention lies in the structure design, the arc regulation technology and the radiation direction control of the shock wave induced by the pulse shock wave transmitter 300 so as to achieve objectives of bombardment or breaking of the pipeline or the rock at a specific position. The specific working process of the invention is: according actual working conditions, the job specification of plug removal for production increase is made; the optimal type of the discharge electrodes of the electro-hydraulic pulse shock wave transmitter 300 is determined and each electro-hydraulic pulse discharge generates one effective high-strength shock wave, which then expands outwards in a near-spherical manner; through refraction and reflection of the rotating parabolic cavity, the radial shock wave is focused in a horizontal direction and radiates outwards to act on the oil and gas pipeline or the rock hole such that the blockage attached around the pipe is broken and then enters the oil well under the hydrostatic pressure, so that pipeline descaling is achieved; the shock wave acts on the surface of the rock stratum such that gradually deepened and penetrating plane cracks, which extend in a radial direction, occur in the rock, and multiple strong shock waves enable the rock to be fractured.
(13) The electro-hydraulic pulse shock wave transmitter 300 is used for generating a high-strength shock wave and allowing the shock wave to radiate in a preset direction through the rotating parabolic cavity so as to act on the pipeline to remove dirt for oil and gas production increase or bombard the rock to achieve rock crack creation or fracturing.
(14) The electro-hydraulic pulse shock wave transmitter 300 can act on a vertical oil and gas pipeline or rock hole. In this case, the electro-hydraulic pulse shock wave transmitter 300 goes deep into the pipeline or the rock hole to a fixed position under the action of its own gravity to complete the pulse discharge, and at least one effective horizontal focused shock wave is generated to bombard the pipeline or break the rock.
(15) The electro-hydraulic pulse shock wave transmitter 300 can act on a horizontal oil and gas pipeline or rock hole. In this case, the electro-hydraulic pulse shock wave transmitter 300 may go to a target position of the pipeline or the rock hole by virtue of a crawler, and at least one effective vertical focused shock wave is generated to bombard the pipeline or break the rock.
(16) The electro-hydraulic pulse shock wave transmitter 300 according to the invention comprises: a high voltage converting unit 301, a high-temperature energy storage unit 302, a pulse compression unit 303, an electro-hydraulic pulse shock wave transmitting unit 304 and a protection unit 305. The respective units of the electro-hydraulic pulse shock wave transmitter are coaxially distributed along the axis, which is beneficial to increase of the overall mechanical strength. In the electro-hydraulic pulse shock wave transmitter, the protection unit 305 is configured to ensure coaxality of the motion in the pipeline so as to avoid collision of the instrument with the pipeline wall; the high voltage converting unit 301 is configured to efficiently convert an AC low voltage transmitted by the logging cable into a DC high voltage through a full bridge or half bridge rectification manner; the high-temperature energy storage unit 302 adopts a multi-cascaded pulse capacitor unit which has short-circuit current impact resistance, excellent high temperature performance and long service life, and is configured to temporarily store the DC voltage energy output by the high voltage converting unit 301 as the total electric energy for the electro-hydraulic pulse discharge for a long time; and the pulse compression unit 303 is configured to control the energy stored in the high-temperature energy storage unit to be instantaneously applied to the electro-hydraulic pulse shock wave transmitting unit.
(17) The pulse compression unit 303 includes a pulse compression switch and a control loop thereof, and the ground low-voltage control device 100 applies a trigger control signal transmitted by the special transmission cable to a preset trigger terminal of the pulse compression switch, in which the pulse compression switch may be a gas switch, a vacuum trigger switch or other high-voltage solid switches, and the control loop is used for outputting a trigger signal to allow the pulse compression switch to be rapidly turned on.
(18) The working process of the electro-hydraulic pulse shock wave transmitting unit 304 is: the electro-hydraulic pulse shock wave discharge gap is broken down under the action of a high voltage, and through the resulting large pulse current, a strong shock wave is generated in the discharge liquid with weak compressibility and propagates outwards; the shock wave radiates in a preset focused direction through the focusing cavity, and is finally transferred to the oil and gas pipeline or the rock hole to touch the pipeline dirt or enable the rock crack creation or fracturing.
(19) The electro-hydraulic pulse shock wave transmitting unit 304 includes a discharge liquid 3040, a high-voltage electrode 3041, a low-voltage electrode 3042 and the insulating fixing member 3044; the high-voltage electrode 3041 and the low-voltage electrode 3042 are coaxially distributed along the axis, and the insulating fixing member 3044 and the high-voltage and low-voltage electrodes 3041, 3042 are coaxially distributed; and the high-voltage and low-voltage electrodes 3041, 3042 are both immersed in the discharge liquid to constitute the electro-hydraulic pulse shock wave transmitting unit 304.
(20) The pipeline descaling and rock stratum fracturing device based on electro-hydraulic pulse shock waves according to the invention adopts the arc regulation technology, in which the high-voltage electrode 3041 and the low-voltage electrode 3042 are both wrapped by the insulating fixing member 3044 with only the ends of the electrodes exposed, or one of the high-voltage electrode 3041 and the low-voltage electrode 3042 is wrapped by the insulating fixing member 3044 with only the end of the wrapped electrode exposed; in this case, the inter-electrode electric field distribution of the space charge attached to the insulation surface is distorted, the arc would develop along the distortion point of the electric field and thus due to the action of the coulomb force, the length of the arc is significantly larger than the minimum inter-electrode gap distance, which is beneficial to increase of the shock wave strength.
(21) In addition, the form of wrapping the electrode by the insulating fixing member 3044 in the arc regulation technology is suitable for any type of electrodes such as needle-needle electrodes, rod-rod electrodes, needle-plate electrodes and plate-plate electrodes.
(22) In addition, when only one electrode is wrapped by the insulating fixing member 3044 in a case of adopting the arc regulation technology, the effect is independent of the polarity of the electrode. To a certain extent, the effect of improving the shock wave strength can be achieved whether the high-voltage electrode 3041 or the low-voltage electrode 3042 is wrapped.
(23) In addition, in a case of adopting the arc regulation technology, the insulating fixing member 3044 for wrapping the electrode may be any material with a certain mechanical strength and electrical insulation strength, such as heat shrink tubing, epoxy, polyoxymethylene or polyether ketone.
(24) In the pipeline descaling and rock stratum fracturing device based on electro-hydraulic pulse shock waves according to the invention, the transmitting cavity adopts the shock wave focusing and orienting radiation control technology, in which the rod high-voltage electrode 3041 and the plate low-voltage electrode 3042 are coaxially distributed along the same geometric central axis, the high-voltage electrode 3041 is wrapped by the insulating fixing member 3044 and the low-voltage electrode 3042 is directly exposed in the discharge liquid 3040. The insulating fixing member 3044 and the plate low-voltage electrode 3042 are respectively processed to form an upper focusing cavity and a lower focusing cavity according to the same parabolic curve equation, and according to the linear reflection law, the spherical shock wave at the focus point parallelly radiates in the cavity opening direction though the reflecting action of the focusing cavity, so that focusing and orienting radiation control of the shock wave is achieved.
(25) In addition, the cavity surface of the parabolic focusing cavity formed by the insulating fixing member 3044 and the low-voltage electrode 3042 is formed by rotating the parabolic curve equation is y.sup.2=a(x+b), where y is the central axis of the high-voltage electrode, x is the horizontal symmetry axis of the upper focusing cavity and the lower focusing cavity, and a and b are constants.
(26) In addition, the geometric center of the focusing cavity is located exactly on the axis of the shock wave transmitter 300 whose diameter is a certain value, and thus by setting the opening coefficients a and b of the parabola, the maximum opening diameter d of the rotating parabolic focusing cavity and the maximum action area s can be determined. In a case where the energy of the electro-hydraulic pulse shock wave and the action distance are both constant, the maximum action area s of the shock wave transmitting unit determines the energy density at the shock wave action point. Therefore, according to actual working conditions of the shock wave transmitter 300 and the required energy density, the action range and the action distance of the shock wave can be determined, and thus the proper opening diameter d of the focusing cavity can be set so as to achieve the optimal shock wave focusing and orienting effect.
(27) In addition, since the breakdown distance along the surface is increased due to the focusing cavity surface of the insulating fixing member 3044, the electric insulation strength can be improved; the geometric center of the initial arc is located exactly at the focal point of the focusing cavity formed by the plate electrode and the insulating fixing member to improve the shock wave strength, thereby achieving the optimal focusing effect.
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(29) The structures of two pipeline descaling and rock stratum fracturing devices based on electro-hydraulic pulse shock waves in (a) and (b) of
(30) The two differ in that the shock wave transmitter in (a) of
(31) The pipeline descaling and rock stratum fracturing device according to the invention is the core of the invention, and its structure is shown in
(32) Schematic diagrams of arc development of the electro-hydraulic pulse shock wave transmitting unit 304 without and with the arc regulation technology are respectively shown in (a) and (b) of
(33) In the electro-hydraulic pulse shock wave transmitting unit 304, as shown in (a) of
(34) In this embodiment, the typical discharge voltages, currents and shock wave waveforms without and with the arc regulation technology are shown in (a) and (b) of
(35) (a) and (b) of
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(39) In order to verify the effect of pipeline descaling and rock stratum fracturing produced by this electro-hydraulic pulse shock wave, preliminary test simulation is performed on this device in an atmospheric environment with room temperature and normal pressure. In the test, the electro-hydraulic pulse shock wave transmitter is located in the center of the oil well pipeline or the rock hole. The cement cylinder is used to simulate the oil well pipeline structure, a stainless steel inner cylinder is provided inside the cement cylinder and holes with a diameter of 20 mm are opened on the surface to simulate perforation. The inner and outer cement layer thickness is 12 mm, and after the action of one electro-hydraulic pulse shock wave, the blockage holes in the action range of the electro-hydraulic pulse shock wave are dredged by 100%. A rock sample with an outer diameter of 670 mm, an inner diameter of 130 mm and a height of 500 mm is used to simulate the fracturing effect of the device on the rock. With the increase of number of times of discharge, longitudinally penetrating cracks from the inside to the outside occurs in the rock sample, and after about 20 times of discharge, the rock sample is fractured along the longitudinally penetrating cracks so that the effect of rock crack creation and fracturing.
(40) While particular embodiments of the invention have been shown and described, it will be obvious to those skilled in the art that changes and modifications may be made without departing from the spirit and scope of the invention.