Skimming and separation device—central rotating flow
11542675 · 2023-01-03
Assignee
Inventors
Cpc classification
E02B15/107
FIXED CONSTRUCTIONS
E02B15/045
FIXED CONSTRUCTIONS
E02B15/106
FIXED CONSTRUCTIONS
Y02A20/204
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
E02B15/10
FIXED CONSTRUCTIONS
Abstract
A skimming and separation device comprising an outer casing (1) provided with constructions to directly or indirectly fasten all parts, defining a compartment (2), and a floater (3) configured to create the skimming function of the device, the floater is attached at its lower side to an essentially vertically arranged bellow (4) allowing the floater to adapt flow into a substantially circus volume and allowing the floater to move from an upper position with essentially no flow into the compartment (2) to a lower position allowing flow of water and debris follow the contours of the floater (3) in a downward direction into the device. A power device (8) is provided and includes a propeller to achieve in-flow and outflow of the device. The device further comprises a central tube (c) arranged along a vertical center axis of the compartment and configured to receive said flow of water and debris, and at least one central rotation member being structured to generate a downward directed and central rotating flow of said water and debris within said central tube (c).
Claims
1. A skimming and separation device comprising an outer casing provided with constructions to directly or indirectly fasten all parts, defining a compartment, a floater configured to create a skimming function of the device, the floater being attached at its lower side to an essentially vertically arranged bellow allowing the floater to adapt flow into a substantially circum volume and allowing the floater to move from an upper position with essentially no flow into the compartment to a lower position allowing flow of water and debris for following the contours of the floater in a downward direction into the device, a power device with a propeller, wherein said power device is configured to be controlled by a control unit such that various kinds of flows and pressures may be generated to control the in-flow and outflow of the device, and a central tube arranged along a vertical center axis of the compartment and configured to receive said flow of water and debris, and at least one central rotation member being structured to generate a downward directed and central rotating flow of said water and debris within said central tube, and wherein said at least one central rotation member includes deflecting members provided within said vertical central tube.
2. The skimming and separating device according to claim 1, wherein said at least one central rotation member comprises deflecting members arranged below and along the inner periphery of said floater.
3. The skimming and separating device according to claim 1, wherein said deflecting members include tilted wings provided within said vertical central tube.
4. The skimming and separating device according to claim 1, wherein the central tube is at the lower end provided with a valve unit, that is configured to perform its valve function to close the central tube during an ejection phase of the device.
5. The skimming and separating device according to claim 4, wherein the valve unit is provided with deflecting members that will direct passing water and debris entering into the compartment to continue a rotating motion, during a collecting phase of the device.
6. The skimming and separating device according to claim 1, wherein the device comprises an essentially planar and disc-shaped coalescent filter that is arranged in a horizontal plane in the lower part of the compartment.
7. The skimming and separating device according to claim 1, wherein the device comprises an upper part, a middle separating and collecting part and a lower drive unit part, wherein these parts are structured to be assembled such that the device has an essentially circular cylindrical shape, wherein the upper part is structured to provide for fixation of said bellow, and said floater, and wherein the middle part has the shape of a cylinder having a circular cross-section and comprises said vertical central tube and an outer enclosure defining a separating and collecting compartment and that a vertically oriented filter unit is arranged within said compartment.
8. The skimming and separating device according to claim 7, wherein the filter unit has an overall hollow circular cylindrical shape where the central vertical tube is arranged within and along a longitudinal axis of the filter unit.
9. The skimming and separating device according to claim 8, wherein a distance is provided between the inner surface of the casing and the outer surface of the filter unit defining circumferential vertical collecting canals that continue as channels beneath the filter unit and its bottom arrangement to a motor output area.
10. The skimming and separating device according to claim 8, wherein the filter unit is a vertically arranged pleated filter and/or a coalescent filter.
11. The skimming and separating device according to claim 1, wherein said control unit is configured to receive a measurement signal from the power device indicating the power consumption of the power device, and if the power consumption is above a predetermined threshold, the control unit is configured to vary the rotational speed of the propeller and/or alter the rotational direction according to preset control rules.
12. The skimming and separating device according to claim 11, wherein said rules comprise a rule including control instructions to continuously and repetitively increase and then decrease the rotational speed and to alter the rotational direction.
13. The skimming and separating device according to claim 1, wherein the skimming and separating device comprises at least one maneuvering fan mounted at the device such that the device may be turned around its central vertical axis, and wherein said control unit is configured to receive positioning data, and to control said at least one maneuvering fan in dependence of said positioning data.
Description
SHORT DESCRIPTION OF THE APPENDED DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS OF THE INVENTION
(8) The skimming and separation device will now be described in detail with references to the appended figures. Throughout the figures the same, or similar, items have the same reference signs. Moreover, the items and the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention.
(9) In order to fully appreciate the present invention in relation to the known prior art devices, these will be described with references to
(10) Thus,
(11) A floater 5 is provided being configured to create the skimming weir of the device. The floater is attached at its lower side to an essentially vertically arranged bellow 4 with a flat part towards the casing 1 allowing the floater to move from a neutral position (not shown) in which position essentially no flow will enter into the device, to a lower position which is illustrated in
(12) The layer of pollutants will during the collecting phase (see
(13) After passing the valve function (vf2), which prevents back flow during the ejection phase (illustrated in
(14)
(15)
(16) In general, the skimming and separation device consists of an outer casing 1 that makes it possible to directly or indirectly fasten all the other parts.
(17) In
(18) The outflow tract 21 of the compartment 2 is provided with a valve (vf3) that prevents backflow of pollutants and air entering into the compartment 2 during the collecting phase of the device illustrated in
(19) The floater is attached at its lower side to an essentially vertically arranged bellow 4 allowing the floater to move from a neutral position (not shown) in which position essentially no flow will enter into the device, to a lower position which is illustrated in
(20) The layer of pollutants will during the collecting phase (see
(21) The area of the skimming compartment (sC) is determined according to the decided flow through the separator device and also in dependence of the diameters of the tubes 15 such that they do not clog.
(22)
(23) The angled tubes will generate a slow rotation of the water and pollutants in the closed compartment 2 that effectively reduce the risk of streamers and further result in that the whole area of the compartment 2 can be used to create an even vertical flow towards the outlet through the propeller 8 that is lower than the gravitational motions of the pollutants towards the closed compartment 2.
(24) The vertical flow is set by the rotational speed of the propeller 8. If the densities of the pollutants are close to that of the water and/or the pollutants are solids of irregular shapes the vertical speed has to be set very low. This will to a large extent decrease the separating capacity of the device.
(25) The angled tubes need some extra space both in diameter and height of the compartment 2 in order to generate the smooth vertical movement over the whole separating area of the compartment 2.
(26)
(27) Furthermore, in
(28) By applying the concepts of the present invention adaptive separating steps are presented in order to optimize the conditions for effective gravimetric purification and accumulation of pollutants, with or without filtrations. An effective suitable transportation of collected pollutants, such as liquid, foam, algae and/or solids, to a storage tank or e.g. a floating storage bag (SB) are thereby achieved, which transportation is adapted to be a part of an open or closed loop to the surroundings.
(29) This has been accomplished by: 1. Modifying the skimming and separation device that applies the known central vertical flow pattern (cvF) into a central rotating vertical and horizontal flow (crvhF) platform, that is embodied by different embodiments of the present invention. 2. Modifying the skimming and separation device that convert the known central vertical flow pattern (cvF) into a central rotating vertical and horizontal flow (crvhF) platform and a centrifugal collecting flow (ccF) platform, that is embodied by different embodiments of the present invention.
(30) Various different embodiments of the present invention will be discussed in detail in the following. These embodiments disclose various aspects of the skimming and separation device where flow into, and out from, the separation device is such that the pollutants are subjected to pressure gradients either of the reversed liquid flow and/or of suction forces applied at the outflow tract of the separator.
(31) The skimming and separation device structured to implement a central rotating vertical and horizontal platform (crvhF) and the centrifugal collecting flow platform (ccF), according to the present invention, will be disclosed in detail with references to
(32) However, firstly, the skimming and separation device according to the present invention, and some embodiments, will be generally described, thereafter a detailed description of the embodiments illustrated in the figures will follow.
(33) Thus, a skimming and separation device is provided, comprising an outer casing 1 provided with constructions to directly or indirectly fasten all parts, defining an open compartment 2. A floater 5 is arranged configured to create the skimming function of the device, and the floater is attached at its lower side to an essentially vertically arranged bellow 4 allowing the floater to adapt flow into a substantially circum volume and allowing the floater to move from an upper position with essentially no flow into the compartment 2 to a lower position allowing flow of water and debris follow the contours of the floater 3 in a downward direction into the device. A power device 8 with a propeller 7 is arranged at a lower part of the device, wherein the power device is configured to be controlled by a control unit such that various kinds of flows and pressures may be generated to control the in-flow and outflow of the device.
(34) The device further comprises a central tube (c) arranged along a vertical center axis of the compartment and configured to receive the flow of water and debris. At least one central rotation member is provided which is structured to generate a downward directed and central rotating flow of the water and debris within the central tube (c), see e.g.
(35) Preferably, the at least one central rotation member comprises deflecting members, e.g. twisted wings (tw), arranged below and along the inner periphery of said floater. In another embodiment the at least one central rotation member comprises deflecting members, e.g. tilted wings (cw), provided within said vertical central tube (c).
(36) Advantageously, the central tube (c) is at the lower end provided with a valve unit (vu), that is configured to perform its valve function to close the central tube (c) during an ejection phase of the device, wherein the valve unit (vu) may be provided with deflecting members, e.g. wings (dw), that with horizontal rotating flow and forces when water and debris are entering into the compartment 2, during a collecting phase of the device, thereby accomplishes the centrifugal collecting flow platform (ccF). The valve unit (vu) is illustrated e.g. in
(37) In still another embodiment the device comprises an essentially planar and disc-shaped coalescent filter (CF) that is arranged in a horizontal plane in the lower part of the compartment 2, see e.g.
(38) In another embodiment the device comprises an essentially planar and disc-shaped coalescent filter (CF) (
(39) It has been generally been shown that with e.g. covering the lamellas on top of the coalescent filter (CF) in
(40) In one embodiment, the device comprises an upper part (UP), a middle separating and collecting part (MP) and a lower drive unit part (DP), (see
(41) The skimming and separation device preferably comprises a control unit that is configured to receive a measurement signal from the power device 8 indicating the power consumption of the power device, and if the power consumption is above a predetermined threshold the rotational speed of the propeller is varied and/or the rotational direction is altered according to preset control rules. The control rules comprise a rule including control instructions to continuously and repetitively increase and then decrease the rotational speed and to alter the rotational direction.
(42) Now the various embodiments will be further discussed in relation to the figures.
(43)
(44) The water layer (wd) with pollutants will, during the collecting phase as being described in
(45) According to this embodiment the skimming compartment (sC) is provided with a spiral filter (sf) that serves two purposes. Firstly, it comprises a first rough filter preventing larger solid pollutants to enter into the separating and collecting compartment 2, and secondly it will support the rotating motions to liquid in the skimming compartment (sC) generated by a central rotation member, herein embodied as tilted wings (tw) attached to the floater 5 and/or tilted wings (cw) provided in the vertical central tube (c).
(46) The spinning in the skimming compartment (sC) and further in the vertical central tube (c) generates vortex formations that facilitate transportation of aggregated pollutants on the surface of the water level 9 in the skimming and concentrating compartment (sC) to the separating compartment 2. The vortex formation is allowed to pass through a central hole in the spiral ruff filter (sf). That will facilitate transportation of aggregated pollutants from the surface area 9 in the skimming and concentrating compartment (sC) to the main separating compartment 2 without tearing these aggregations apart which improves the speed of the gravimetric and centrifugal separation in the main separating compartment 2. The central tube (c) is at the lower end provided with a valve unit (vu). The valve unit (vu) is configured to perform its valve function to close the central tube (c) during the ejection phase. The valve unit (vu) can also be provided with wings (dw) that will force passing water and pollutions entering into the separation and collecting compartment 2 to continue into slow rotating motions that in a very efficient way will prevent streamlines. The slow horizontal spiral spinning motion results in that the whole area of the compartment 2, can be used to create an even vertical flow towards the outlet through the propeller 8. The spiral spinning motions and the low vertical flow rate that is set by the rotational speed of the propeller is also very suitable for passing a coalescent filter (CF) and finally, an optionally provided with an activated carbon filter. The coalescent filter is essentially planar and disc-shaped and is arranged in a horizontal plane in the lower part of the compartment 2.
(47)
(48) In applications where leaves, plastic stripes or other pollutants which are large in area but thin in volume, an extra thin net can be placed on top of the coalescence filter (CF) or being a part of coalescence filter (Cf) in
(49)
(50) Finally, according to the illustrated device a nozzle (sn) is provided that at high flow may be applied to clean the bottom from e.g. sand. The nozzle (sn), as well as the spokes 33, may prevent that vortex formations are generated by the rotation of the propeller 8.
(51)
(52)
(53) This embodiment is especially suitable to be used for cleaning oil polluted water surface areas with low amount of floating solid debris.
(54)
(55)
(56) Water and pollutants (wd) will, as described in relation to
(57) The layer of pollutants, which in this example is oil, will during the collecting phase as described in relation to
(58) The spiral filter (sf) in the skimming compartment (sC) described in
(59) The central rotation member provided with twisted wings (tw) inside the vertical central tube (c) will create rotating motions of water and debris in the skimming compartment as well as in the vertical central tube (c). Thereby vortexes are generated that will facilitate transportation of aggregated pollutants on top of the water level 9 in the skimming compartment (sC) to the compartment 2.
(60) The central tube (c) is at its end provided with a valve unit (vu) that in this embodiment is in an open position equipped with defection wings (dw). The valve unit can be fixated or be running in a slow rotating mode. The valve unit is also provided with wings that may enhance horizontal rotating flow and forces when water and pollutions are passing it during the collecting phase to accomplish the (ccF) platform as being described above. The slow horizontal spiral spinning motion results in that the whole area of the compartment 2 can be used to create an even vertical flow towards the outlet through the propeller 8. The spiral spinning motions and the low vertical flow rate that is set by the rotational speed of the propeller is also very suitable when applying a non-clogging coalescent filter (CF) disclosed above in relation to
(61) With references to
(62) During the collecting phase there will be a negative pressure in the compartment 2. Pressure gradients formed by the outside water pressure and the negative pressure inside the compartment 2 during the collecting phase will close the hose like a valve (oh).
(63) In
(64) Clogging of the filter unit (fu) in this embodiment with a passive filling into a floating bag cannot easily be handled by a reverse rotation of the propeller with a positive overpressure in the compartment 2, as that would fill the storage bag (SB) with water. However, this may be handled in the following way.
(65) Clogging of the inlet filter unit (fu) will result in a lower inflow to the total compartment 2. That would in turn result in a higher negative pressure inside the casing 1 and consequently as earlier being described result in that the distance between water level 9 and the external water level (wd) will increase that in turn results in that the floater 5 will have a deeper position in relation to the external water level (wd). That will increase the power consumption of the motor unit. The power consumption is measured and if it is higher than a preset level a control unit (not shown) is configured to apply a tailored control procedure for controlling the rotational speed of the motor. In this specific situation, the control unit will generate control signals for controlling the motor to continuously and alternately increase and decrease the rotational speed of the propeller 8. That will generate interfering up and down motions (arr) between the floating forces generated by the total enclosed volume displacement of floater 5 and bellow 4 and the floating forces of the pontoons (p). These interfering forces will by these up and down motions wash away the clogging pollutants on top of the filter unit (fu). When predetermined normal power consumption is detected the varying motor speed is replaced by normal operation.
(66) The embodiments disclosed with references to
(67)
(68) This embodiment is especially useful to separate thin oil-sheen on water surfaces. Another advantageous use is to separate e.g. protein layers floating on the movable water levels in e.g. water towers to avoid that these layers are tapered on to the walls during the up and down motions of the water.
(69) First with reference to
(70) The upper part (UP) is structured to provide for fixation of a bellow 4, and a floater 5. It may further be the fixating part for a floater construction (FC). The floater is preferably further provided with an upper first ruff filter (fu) to prevent that larger solid particles do not enter into the progressive cleaning process of the device.
(71) In
(72)
(73) A central rotation member is provided and arranged in relation to the floater 5. Preferably the rotation member has a circular shape in a horizontal plane and being arranged along the inner periphery of the floater 5. The rotation member is e.g. provided with tilted wings (tw) to generate spinning motions in the skimming and concentrating compartment (sC). The floater 5 may also be equipped with the ruff filter (fu) to prevent that larger solid pollutants, like e.g. seaweeds, enter into the compartment when the device is used e.g. for oil recovery on sea beds. In that case, the spiral filter (sf) shown in
(74)
(75)
(76)
(77)
(78)
(79)
(80) The valve unit (vu) may also be provided with wings that will force passing water and pollutions entering into the separation and collecting compartment (d2) to continue into slow rotating motions. In this embodiment, these motions are headed to a very large peripheral area of the vertically oriented pleated filter/filters (vF), and/or the polymeric disposable coalescent filters, when oil is the pollutant.
(81) There is a distance between the inner surface of the casing (d1) and the outer surface of the filter unit defining circumferential vertical collecting canals (ch) that continue as channels beneath the floating filter unit and its bottom arrangement (ba) to the motor output area (m7), see the arrows in
(82) In
(83) In
(84) The floating forces of the vertical movable filter unit (vF) is further illustrated in
(85) The whole filter unit with its collected pollutants may then be handled in suitable ways.
(86) In this embodiment described with references to
(87) Furthermore, this embodiment enables to create optimized conditions for effective gravimetric and centrifugal purification and accumulation of pollutants, with or without filtrations, in order to accomplish a long-term collection of very thin layers of pollutants like oil, floating proteins and algae but sparingly of solids, floating on water.
(88) In all the above embodiments, the propeller 8 of the motor may be of a cutting type to avoid debris to wind up around the propeller. The above mentioned embodiments may also be used for building larger units and platforms for e.g. offshore use, lake and river cleaning where e.g. electric generators, steam generators, weed cutting equipment, screw pumps etc. may be applied to improve transportations of pollutants to a suitable storage unit.
(89) The present invention is not limited to the above-described preferred embodiments. Various alternatives, modifications and equivalents may be used. Therefore, the above embodiments should not be taken as limiting the scope of the invention, which is defined by the appending claims.