Apparatus for forming non-excavation water and sewage pipe lining for rehabilitation using textile grid reinforcement member and mortar lining, and method thereof
10400935 ยท 2019-09-03
Assignee
Inventors
Cpc classification
F16L55/1645
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L55/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L55/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E03F2003/065
FIXED CONSTRUCTIONS
F16L55/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L58/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16L55/1645
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided are an apparatus for forming non-excavation water and sewage pipe lining for rehabilitation using a textile grid reinforcement material and mortar lining, which allows a textile grid reinforcement material to be continuously disposed and mortar lining to be formed thereon when an old water and sewage pipe is rehabilitated by forming mortar lining in the old water and sewage pipe to fundamentally suppress fine cracks generated on the coated mortar lining, allows the textile grid reinforcement material, to be applied so as to solve a problem of corrosion of the reinforcement material generated when a conventional reinforcing bar or a wire mesh is applied, and in comparison to a conventional method of forming lining of only mortar, allows the textile grid reinforcement material to be applied to reduce a thickness of mortar lining and to perform continuous construction so as to perform economical construction, and a method thereof.
Claims
1. An apparatus for forming non-excavation water and sewage pipe lining for rehabilitation using a textile grid reinforcement material and mortar lining, the apparatus comprising: a work vehicle disposed in a water and sewage pipe and towed or self-driven along a lower surface of the water and sewage pipe; a textile grid disposing apparatus including a bobbin, wherein a textile grid reinforcement material is wound around the bobbin in a roll form and rotatably mounted on the work vehicle so that the textile grid reinforcement material is disposed to be pressed against an inner circumferential surface of the water and sewage pipe; a mortar nozzle mounted on the work vehicle and configured to apply mortar so that the textile grid reinforcement material is attached to a wall of the water and sewage pipe; and a cone-type drag trowel installed on a rear side of the work vehicle, connected to the work vehicle by connection rods, and configured to form mortar lining by finishing the mortar applied through the mortar nozzle, wherein the cone-type drag trowel is a cone-shaped plastering tool, wherein the textile grid reinforcement material is continuously disposed on a wall of the water and sewage pipe and configured to form rehabilitation lining for the water and sewage pipe by applying the mortar to the textile grid reinforcement material through the mortar nozzle.
2. The apparatus of claim 1, wherein the textile grid reinforcement material wound around the bobbin in a roll form is disposed in the water and sewage pipe while the work vehicle moves in the water and sewage pipe, an upper surface of the textile grid reinforcement material is coated with the mortar through a plurality of mortar nozzles, the textile grid reinforcement material with a predetermined thickness is attached to an inner circumferential surface of the water and sewage pipe while the cone-type drag trowel passes through a portion coated with the mortar, and the mortar lining is completed.
3. The apparatus of claim 1, wherein the textile grid disposing apparatus is operated by a driving motor mounted in the work vehicle, and a gear box allows a rotation speed thereof to be automatically adjusted according to a movement distance of a work vehicle wheel and an inner diameter of the water and sewage pipe.
4. The apparatus of claim 3, wherein the textile grid disposing apparatus includes an outer pulley rotatably formed outside of one side of the work vehicle, a connection shaft connected to one side of the outer pulley, having an adjustable length, and connected with a bobbin shaft and a textile attachment-disposing rod, and the disposed textile grid reinforcement material unwound from the bobbin is attached to an inner side of the water and sewage pipe by the textile attachment-disposing rod.
5. The apparatus of claim 4, wherein the outer pulley is supported on an outer surface of a cage by a pair of taper bearings formed on an inner surface thereof, an internal gear is provided in an inner center of the outer pulley to receive power transferred from an outer gear of the gear box to rotate, and the cage has an opening so that the internal gear and the outer gear are engaged.
6. The apparatus of claim 4, wherein the textile grid disposing apparatus includes the bobbin shaft and the connection shaft connected by a hinge to have a predetermined angle therebetween.
7. The apparatus of claim 1, wherein the cone-type drag trowel includes a plurality of plastering scrapers formed on one side of a propelling head and connected by a rivet to be formed in an expanding or contracting structure, and a sliding plate installed in the cone-type drag trowel to adjust a length of second connection rod between the propelling head and a sliding plate so as to accurately adjust a diameter of the plastering scraper.
8. The apparatus of claim 1, further comprising at least one camera mounted on a front side or a rear side of the work vehicle to capture an image of the inside of the water and sewage pipe and transfer the image to an external worker's terminal through a communication line.
9. The apparatus of claim 8, wherein a driving speed of the work vehicle, an amount of sprayed mortar of the mortar nozzle, and attachment of the textile grid reinforcement material are adjusted while the image captured by the camera is monitored through the external worker's terminal.
10. A method of forming non-excavation water and sewage pipe lining for rehabilitation, the method comprising steps of: (a) checking a water and sewage pipe to determine whether rehabilitation lining is to be formed; (b) cleaning and washing the water and sewage pipe subject to the rehabilitation lining; (c) insertion-disposing an apparatus for forming non-excavation water and sewage pipe lining for rehabilitation including a work vehicle, a textile grid disposing apparatus, a mortar nozzle, and a cone-type drag trowel at a predetermined position in the water and sewage pipe; (d) disposing a textile grid reinforcement material to be pressed against an inner circumferential surface of the water and sewage pipe using the textile grid disposing apparatus while the work vehicle moves; (e) spraying mortar onto an upper surface of the textile grid reinforcement material through the mortar nozzle; (f) forming mortar lining using a cone-type drag trowel; and (g) checking the water and sewage pipe on which the mortar lining is formed, wherein the textile grid reinforcement material in the step (d) is continuously disposed on a wall of the water and sewage pipe, and the mortar nozzle applies the mortar to the textile grid reinforcement material to form water and sewage pipe lining for rehabilitation.
11. The method of claim 10, wherein the apparatus for forming non-excavation water and sewage pipe lining for rehabilitation comprises: the work vehicle disposed in the water and sewage pipe and towed or self-driven along a lower surface of the water and sewage pipe; the textile grid disposing apparatus including a bobbin, wherein a textile grid reinforcement material is wound around the bobbin in a roll form and rotatably mounted on the work vehicle so that the textile grid reinforcement material is disposed to be pressed against an inner circumferential surface of the water and sewage pipe; a mortar nozzle mounted on the work vehicle and configured to apply mortar so that the textile grid reinforcement material is attached to a wall of the water and sewage pipe; and a cone-type drag trowel installed on a rear side of the work vehicle, connected to the work vehicle by connection rods, and configured to form mortar lining by finishing the mortar applied through the mortar nozzle, wherein the cone-type drag trowel is a cone-shaped plastering tool.
12. The method of claim 11, further comprising at least one camera mounted on a front side or a rear side of the work vehicle to capture an image of an inside of the water and sewage pipe and configured to transfer the image to an external worker's terminal through a communication line.
13. The method of claim 11, wherein the textile grid disposing apparatus is operated by a driving motor mounted in the work vehicle, and a gear box allows a rotation speed thereof to be automatically adjusted according to a movement distance of a work vehicle wheel and an inner diameter of the water and sewage pipe.
14. The method of claim 13, wherein the textile grid disposing apparatus includes an outer pulley rotatably formed outside of one side of the work vehicle, a connection shaft connected to one side of the outer pulley and connected with a bobbin shaft and a textile attachment-disposing rod, and the disposed textile grid reinforcement material unwound from the bobbin is attached to an inner side of the water and sewage pipe by the textile attachment-disposing rod.
15. The method of claim 14, wherein the outer pulley is supported on an outer surface of a cage by a pair of taper bearings formed on an inner surface thereof, an internal gear is provided in an inner center of the outer pulley to receive power transferred from an outer gear of the gear box to rotate, and the cage has an opening so that the internal gear and the outer gear are engaged.
16. The method of claim 14, wherein the textile grid disposing apparatus includes the bobbin shaft and the connection shaft connected by a hinge with a predetermined angle therebetween.
17. The method of claim 11, wherein the cone-type drag trowel includes a plurality of plastering scrapers formed on one side of a propelling head and connected by a rivet to be formed in an expanding or contracting structure, and a sliding plate installed in the cone-type drag trowel to adjust a length of second connection rod between the propelling head and a sliding plate so as to accurately adjust a diameter of plastering scraper.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and other objects, features and advantages of the present disclosure will become more apparent to those of ordinary skill in the art by describing exemplary embodiments thereof in detail with reference to the accompanying drawings.
(2)
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DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
(11) Hereinafter, embodiments that are easily performed by those skilled in the art will be described in detail with reference to the accompanying drawings. However, the embodiments of the present disclosure may be implemented in several different forms and are not limited to the embodiments described herein. In addition, parts irrelevant to description will be omitted in the drawings to clearly explain the embodiments of the present disclosure. Similar parts are denoted by similar reference numerals throughout this specification.
(12) Throughout the specification, when a portion includes an element, the portion may include the element or another element may be further included therein, unless otherwise described.
(13) [Apparatus for Forming Non-Excavation Water and Sewage Lining for Rehabilitation Using Textile Grid Reinforcement Material and Mortar Lining]
(14)
(15) Referring to
(16) The work vehicle 410 is disposed in a water and sewage pipe 100 to be towed or self-driven along a lower surface of the water and sewage pipe 100. For example, when the work vehicle 410 is towed, a wire is connected to the front of the work vehicle 410, and the work vehicle 410 is towed and driven by an external worker. When the work vehicle 410 is self-driven, a work vehicle wheel 411 installed on the work vehicle 410 is driven using a control cable extending to the outside, and the work vehicle 410 may be driven thereby.
(17) The textile grid disposing apparatus 420 includes a bobbin 421 around which a textile grid reinforcement material 200 is wound in a roll form, and the textile grid reinforcement material 200 is rotatably mounted on the work vehicle 410 to be continuously disposed to be pressed against a wall of the water and sewage pipe 100. Therefore, the textile grid reinforcement material 200 is wound around the bobbin 421 in a roll form and released while the work vehicle 410 moves to be attached to an inner circumferential surface of the water and sewage pipe 100 so as to reinforce the water and sewage pipe 100. In this case, the textile grid reinforcement material 200 is continuously disposed on a wall of the water and sewage pipe 100, and the textile grid reinforcement material 200 is coated with mortar 310 by the mortar nozzle 440, and thus rehabilitation lining of the water and sewage pipe 100 is formed. In this case, the textile grid disposing apparatus 420 will be described in detail with reference with
(18) The mortar nozzle 440 is mounted on the at least one work vehicle 410, and the textile grid reinforcement material 200 attached to a wall of the water and sewage pipe 100 is coated with the mortar 310 to form mortar lining 300.
(19) The mortar tank 430 is mounted on the work vehicle 410 and supplies the mortar 310 being sprayed through the mortar nozzle 440.
(20) The cone-type drag trowel 450, which is a cone-shaped plastering tool installed on a rear side of the work vehicle 410, is connected to the work vehicle 410 by first and second connection rods 460 and 470, and finishes the wall of the water and sewage pipe 100 by plastering with the mortar 310 sprayed from the mortar nozzle 440 so as to form the mortar lining 300.
(21) In other words, the textile grid reinforcement material 200 wound around the bobbin 421 in a roll form is disposed in the water and sewage pipe 100 while the work vehicle 410 moves in the old water and sewage pipe 100 in a towed or self-driven manner, and an upper surface of the textile grid reinforcement material 200 is coated with the mortar 310 through a plurality of mortar nozzles 440 or a conventional spray method. In this case, the textile grid reinforcement material 200 with a predetermined thickness is attached to an inner circumferential surface of the water and sewage pipe 100 while the cone-type drag trowel 450 passes through a portion coated with the mortar 310, and the mortar lining 300 is completed.
(22) Further, at least one camera 500 is mounted on a front side or a rear side of the work vehicle 410, captures an image of the inside of the water and sewage pipe 100, and transfers the image to an external worker's terminal (not shown) through a communication line 510 to allow the worker to adjust a movement speed of the work vehicle 410, an amount of sprayed mortar, and the like while monitoring a process in which the roll-type textile grid reinforcement material 200 is released and disposed in the water and sewage pipe 100 and an spray state of the mortar 310, and thus construction quality can be increased.
(23)
(24) Referring to
(25) As shown in
(26) Specifically, the textile grid disposing apparatus 420 according to one embodiment of the present disclosure is operated by the driving motor 423 mounted in the work vehicle 410, and the gear box 422 may allow a rotation speed thereof to be automatically adjusted according to an inner diameter of the water and sewage pipe and a movement distance of the work vehicle wheel 411.
(27) Further, a cage 431 for the mortar nozzle 440 with a circular cross section is formed on one outer side opposing the movement direction of the work vehicle 410, a rotatable outer pulley 424 is formed on an outer portion of the cage 431, and a connection shaft 426 is connected to one side of the outer pulley 424.
(28) As shown in
(29) In this case, the connection shaft 426 includes a first connection shaft 426a and a second connection shaft 426b, and the second connection shaft 426b is inserted into the first connection shaft 426a made of a circular pipe and is formed with a structure of fixing the second connection shaft 426b using a nut 426c provided on an upper end of the first connection shaft 426a, and thus a length of the connection shaft 426 may be appropriately adjusted according to a diameter of the water and sewage pipe 100. Further, the second connection shaft 426b is connected with the bobbin shaft 427 and the textile attachment-disposing rod 425.
(30) The disposed textile grid reinforcement material 200 unwound from the bobbin 421 may include a spring 426d provided in the first connection shaft 426a which is manufactured as a circular pipe to be pressed more firmly to an inner portion of the water and sewage pipe 100 using the textile attachment-disposing rod 425.
(31) Further, the bobbin shaft 427 and the second connection shaft 426b are connected by a hinge 428 to have a predetermined angle , for example, an acute angle, therebetween. For example, the hinge 428 may include a bolt and a nut, but the present disclosure is not limited thereto.
(32) Further, the bobbin 421, around which the textile grid reinforcement material 200 is wound, is coupled to the bobbin shaft 427 and may be freely rotated.
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(34) As shown in
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(37) As shown in
(38) Further, to weave the textile grid reinforcement material 200, as shown in
(39) Therefore, in the case of the apparatus for forming non-excavation water and sewage pipe lining for rehabilitation using a textile grid reinforcement material and a mortar lining according to one embodiment of the present disclosure, the textile grid reinforcement material is manufactured and wound around the bobbin 421 in a roll form to continuously dispose the two-dimensional textile grid reinforcement material 200 in the water and sewage pipe 100, and the textile grid reinforcement material 200 is continuously disposed in the water and sewage pipe 100.
(40)
(41) As shown in
(42) Therefore, in the case of the apparatus 400 for forming non-excavation water and sewage pipe lining for rehabilitation using mortar lining and a textile grid reinforcement material according to one embodiment of the present disclosure, the textile grid reinforcement material 200 wound around the bobbin 421 in a roll form is released when the work vehicle 410 moves, and the textile grid reinforcement material 200 is tensed with predetermined tensile force by friction between the propelling head 453 of the cone-type drag trowel 450 and the textile grid reinforcement material 200 and may be attached to an inner circumferential surface of the water and sewage pipe 100.
(43) [Apparatus and Method for Forming Non-Excavation Water and Sewage Pipe Lining for Rehabilitation Using a Textile Grid Reinforcement Material and Mortar Lining]
(44)
(45) Referring to
(46) The water and sewage pipe 100 to be subjected to for rehabilitation is cleaned and washed (S120).
(47) The apparatus 400 for forming non-excavation water and sewage pipe lining for rehabilitation including a work vehicle 410, a textile grid disposing apparatus 420, a mortar nozzle 440, and a cone-type drag trowel 450 is inserted at a predetermined position in the water and sewage pipe 100 (S130).
(48) A textile grid reinforcement material 200 is disposed to be pressed against an inner circumferential surface of the water and sewage pipe 100 while the work vehicle 410 moves (S140).
(49) Mortar 310 is sprayed on an upper surface of the textile grid reinforcement material 200 through the mortar nozzle 440 (S150). In this case, the at least one apparatus 400 for forming non-excavation water and sewage pipe lining for rehabilitation according to one embodiment of the present disclosure may further include at least one camera 500 mounted on a rear side or a front side of work vehicle 410 which captures an image of the inside of the water and sewage pipe 100 and transfers the image to an external worker's terminal through a communication line 510. A movement speed of the work vehicle 410, attachment of the textile grid reinforcement material 200, and an amount of sprayed mortar of the mortar nozzle 440 may be adjusted while the image captured by the camera 500 is monitored through the external worker's terminal.
(50) The mortar lining 300 is formed by the cone-type drag trowel 450 (S160). In this case, the cone-type drag trowel 450 includes a plurality of plastering scrapers 451 connected to one side of the propelling head 453 by a rivet 452 to be formed in an expanding or contracting structure, and the sliding plate 480 is installed in the cone-type drag trowel 450 so that a length of the second connection rod 470 is adjusted between the propelling head 453 and the sliding plate 480, and thus a diameter of the plastering scraper 451 can be accurately adjusted.
(51) The water and sewage pipe 100 on which the mortar lining 300 is formed is checked (S170).
(52) Therefore, the textile grid reinforcement material 200 wound around in a roll form is disposed in the water and sewage pipe 100 while the work vehicle 410 moves in the water and sewage pipe 100, the mortar 310 is applied to an upper surface of the textile grid reinforcement material 200 through the mortar nozzle 440, and the textile grid reinforcement material 200 with a predetermined thickness is attached to an inner circumferential surface of the water and sewage pipe 100 while the cone-type drag trowel 450 passes through a portion coated with the mortar 310, and thus the mortar lining 300 is completed.
(53) According to one embodiment of the present disclosure, when an old water and sewage pipe is rehabilitated in a non-excavation method, a fine crack that may be caused on the mortar lining 300 is fundamentally suppressed, and thus service lifetime and safety is increased, and maintenance costs can be largely reduced. Further, the textile grid reinforcement material 200, which is a composite material, is applied, and thus a problem of corrosion of the reinforcement material that may be caused when a conventional reinforcing bar or a wire mesh is applied can be solved. When compared to the conventional method of forming the lining with only mortar, when the textile grid reinforcement material is applied, a thickness of the mortar lining can be reduced, and continuous construction can be performed, and thus economical construction can be performed.
(54) According to the present disclosure, when an old water and sewage pipe is rehabilitated in a non-excavation method, a textile grid reinforcement material is continuously disposed, mortar lining is formed on an upper portion of the textile grid reinforcement material, and fine cracks that may be caused on the mortar lining are fundamentally suppressed, and thus service lifetime and safety can be increased, and maintenance costs can be greatly reduced.
(55) According to the present disclosure, the textile grid reinforcement material, which is a composite material, is applied, and thus a problem of corrosion of the reinforcement material that may be caused when a conventional reinforcing bar or wire mesh is applied can be solved.
(56) According to the present disclosure, when compared to a conventional method of forming the lining of only mortar, the textile grid reinforcement material is applied. Therefore, a thickness of mortar lining can be reduced, continuous construction can be performed, and thus economical construction can be performed.
(57) The above description is only exemplary, and it should be understood by those skilled in the art that the present disclosure may be performed in other concrete forms without changing the technological scope and essential features. Therefore, the above-described embodiments should be considered as only examples in all aspects and not for purposes of limitation. For example, each component described as a single type may be realized in a distributed manner, and similarly, components that are described as being distributed may be realized in a coupled manner.
(58) The scope of the present disclosure is defined not by the detailed description but by the appended claims and encompasses all modifications or alterations derived from meanings, the scope, and equivalents of the appended claims.