Marine navigational light fixture having sub-housing with built-in cutoffs
10399649 ยท 2019-09-03
Assignee
Inventors
- Robert Tate (South Haven, MI, US)
- Donald J. Olsen (Greenville, MI, US)
- Philip Wetzel (Greenville, MI, US)
- Anuj Maloo (Lowell, MI, US)
Cpc classification
B63B45/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A marine navigational light fixture includes a light source and a cutoff sub-housing holding the light source. The cutoff sub-housing has a main frame having first and second laterally opposite sides; first and second sidewalls projecting from the first and second sides of the main frame, respectively; and first and second cutoff surfaces located on the first and second sidewalls, respectively. The first and second cutoff surfaces are configured to provide practical cutoff of light emitted from the light source outside of a specified arc of visibility. The marine navigational light fixture also includes a main housing holding the cutoff sub-housing. A luminaire subassembly for the marine navigational light fixture includes a colored component having a color that is in the same color family as a color of light emitted from the luminaire subassembly. The colored component can be a lens, a filter cap, a PCB, and/or a telltale.
Claims
1. A marine navigational light fixture comprising: a light source; a cutoff sub-housing holding the light source and having: a main frame having first and second laterally opposite sides; first and second sidewalls projecting from the first and second sides of the main frame, respectively; and first and second cutoff surfaces located on the first and second sidewalls, respectively, wherein the first and second cutoff surfaces are configured to provide practical cutoff of light emitted from the light source outside of a specified arc of visibility; and a main housing holding the cutoff sub-housing; wherein the specified arc of visibility is defined by at least one of the ABYC A-16 standard and the ISO 19009 standard; wherein the first and second sidewalls are angled outwardly away from each other; and wherein the first and second cutoff surfaces project from the first and second sidewalls, respectively, and the specified arc of visibility is defined between a first line connecting an origin on the light source to the first cutoff surface and a second line connecting the origin on the light source to the second cutoff surface.
2. The marine navigational light fixture of claim 1, wherein the specified arc of visibility is 112.5 degrees.
3. The marine navigational light fixture of claim 1, further comprising a lens held by the main frame and through which the emitted light passes.
4. The marine navigational light fixture of claim 3, further comprising a telltale that projects from the lens and through a slot in the main frame when the lens is assembled in the main frame.
5. The marine navigational light fixture of claim 4, further comprising a recess in the main housing; wherein the cutoff sub-housing is configured to be held in the recess; and wherein the recess is configured such that the main housing does not interfere with the light emitted within the specified arc of visibility.
6. The marine navigational light fixture of claim 5, further comprising an aperture in the main housing through which the telltale projects when the cutoff sub-housing is assembled in the main housing.
7. The marine navigational light fixture of claim 1, further comprising a printed circuit board (PCB) that supports the light source, wherein the light source is a light emitting diode (LED).
8. The marine navigational light fixture of claim 7, wherein a color of the PCB is in the same color family as a color of the light emitted from the LED.
9. A luminaire subassembly for a marine navigational light fixture, the luminaire subassembly comprising: a light engine including a printed circuit board (PCB) supporting a light emitting diode (LED); a cutoff sub-housing holding the light engine and configured to provide practical cutoff of light emitted from the LED outside of a specified arc of visibility, wherein the cutoff sub-housing includes: a main frame having first and second laterally opposite sides; first and second sidewalls projecting from the first and second sides of the main frame, respectively; and first and second cutoff surfaces located on the first and second sidewalls, respectively; and a colored component having a color that is in the same color family as a color of light emitted from the luminaire subassembly, wherein the colored component comprises at least one of: a lens supported in the cutoff sub-housing and through which the light emitted from the LED passes; a filter cap supported on the PCB and through which the light emitted from the LED passes; the PCB; and a telltale projecting from the lens.
10. The luminaire subassembly of claim 9, wherein the specified arc of visibility is defined by at least one of the ABYC A16 standard and the ISO 19009 standard.
11. The luminaire subassembly of claim 10, wherein the specified arc of visibility is 112.5 degrees.
12. The luminaire subassembly of claim 9, wherein the first and second sidewalls are angled outwardly away from each other.
13. The luminaire subassembly of claim 12, wherein the first and second cutoff surfaces project from the first and second sidewalls, respectively, and the specified arc of visibility is defined between a first line connecting an origin on the LED to the first cutoff surface and a second line connecting the origin on the LED to the second cutoff surface.
14. The luminaire subassembly of claim 9, wherein the cutoff sub-housing is configured to be held in a recess of a main housing, and wherein the recess is configured such that the main housing does not interfere with the light emitted from the LED within the specified arc of visibility.
15. The luminaire subassembly of claim 14, wherein the main housing includes an aperture through which the telltale projects when the cutoff sub-housing is assembled in the main housing.
16. The luminaire subassembly of claim 9, wherein the PCB is the colored component, wherein the lens and the telltale are clear, and wherein no filter cap is provided.
17. A marine navigational light fixture comprising: a light source; a cutoff sub-housing holding the light source and having: a main frame having first and second laterally opposite sides; first and second sidewalls projecting from the first and second sides of the main frame, respectively, wherein the first and second sidewalls are angled outwardly away from each other; and first and second cutoff surfaces located on the first and second sidewalls, respectively, wherein the first and second cutoff surfaces are configured to provide practical cutoff of light emitted from the light source outside of a specified arc of visibility; and a main housing holding the cutoff sub-housing; wherein the first and second cutoff surfaces project from the first and second sidewalls, respectively, and the specified arc of visibility is defined between a first line connecting an origin on the light source to the first cutoff surface and a second line connecting the origin on the light source to the second cutoff surface.
18. The marine navigational light fixture of claim 17, wherein the specified arc of visibility is defined by at least one of the ABYC A-16 standard and the ISO 19009 standard.
19. The marine navigational light fixture of claim 17, further comprising a recess in the main housing; wherein the cutoff sub-housing is configured to be held in the recess; and wherein the recess is configured such that the main housing does not interfere with the light emitted within the specified arc of visibility.
20. The marine navigational light fixture of claim 17, further comprising a printed circuit board (PCB) that supports the light source, wherein the light source is a light emitting diode (LED), and wherein a color of the PCB is in the same color family as a color of the light emitted from the LED.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present disclosure is described with reference to the following Figures. The same numbers are used throughout the Figures to reference like features and like components.
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DETAILED DESCRIPTION OF THE DRAWINGS
(11) In the present description, certain terms have been used for brevity, clarity, and understanding. No unnecessary limitations are to be inferred therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes only and are intended to be broadly construed. Each of the examples of assemblies provided in the Figures and in the following description can be implemented separately, or in conjunction with one another and/or with other assemblies.
(12) The present disclosure is of a marine navigational light fixture including a cutoff sub-housing that is separate from a fixture main housing. The cutoff sub-housing meets the International Organization for Standardization (ISO) standards for marine navigation lights on small watercraft. The cutoff sub-housing can be inserted into various different designs of main housings, thereby obviating the need to have each main housing tested and certified as conforming with industry standards and federal regulations.
(13) The present disclosure is also of a marine navigational light fixture including a colored component, such as, for example, a printed circuit board (PCB) for holding a light source. The color of the colored component matches (or is in the same color family as) the color of light that the light fixture is intended to emit, thereby obviating the need for a person to illuminate the light in order to determine its color. The colored component can be inserted into various different designs of light fixture housings, and even after being inserted in a housing, its color can be determined despite the light source not being illuminated.
(14) Standards for watercraft design are set by the ISO and the American Boat and Yacht Council (ABYC). For example, ISO 19009 includes requirements for electric navigation lights, and more specifically performance of light-emitting diode (LED) lights, on small watercraft. The ISO standard requires that an LED light mounted on a boat and indicating a port, a starboard, or both port and starboard sides of the boat (a sidelight) must have at least a threshold intensity throughout a specified angular sweep along the horizon (arc of visibility) and must achieve practical cutoff outside of this specified angular sweep. Practical cutoff is defined as a value of not greater than 12.5% of the average photometric luminous intensity of the emitted light and is accomplished by way of light cutoffs. These design criteria ensure that even if a light fixture is not mounted perfectly (for example, dead-ahead for a horizontally mounted port and starboard light fixture), the light intensity is enough that it is visible to humans from certain predetermined perspectives, but not from others. The ISO standard also requires that an LED light mounted on a boat must be of a certain color. Sidelights include a green light on the starboard side and a red light on the port side. A tri-color light at the top of a mast may include red, green, and white lights, with the white light facing the stern of the boat.
(15) Sidelights that meet standard A-16 set by the ABYC are designed to cover an arc of the horizon of 112.5 degrees. Light intensities are required to attain a visible range of one mile for vessels less than twelve meters and two miles for vessels twelve meters or longer. Sidelights include a green light on the starboard side and a red light on the port side, each showing an unbroken light over an arc of the horizon of 112.5 degrees and fixed so as to show the light from dead ahead to 22.5 degrees abaft the beam on its respective side. Sidelight fixtures are designed for intensities to decrease and reach practical cutoff between 1 and 3 degrees outside their prescribed sector.
(16) In order to meet previous ISO and ABYC standards, cutoffs were built into each light fixture individually. Design of such fixtures therefore required an iterative process of adjusting the cutoffs and testing the light in its housing until the standard was met. Once the standard was met as determined by a manufacturer, this would need to be independently certified by a third party before the light fixture could be certified. Therefore, potentially many different fixture designs from a single manufacturer required independent testing and certification by the third party before they were approved for use on boats. This added both time and cost to the design of a given light fixture.
(17) The present disclosure is of a luminaire subassembly that is a separate component configured to be assembled into a main housing of a light fixture. The luminaire subassembly includes a cutoff sub-housing that holds an assembled light, including one or more of a light engine, a filter cap, and a lens that fit into the cutoff sub-housing. The light engine includes an LED chip mounted on a printed circuit board (PCB) that has electrical and mechanical components. Because the luminaire subassembly complies with ISO and ABYC standards, when it is inserted into a main housing, the assembled light fixture will therefore also comply with those standards. Thus, a single luminaire subassembly design can be used in various designs of main housings, which main housings do not need to be independently tested.
(18) One embodiment of a starboard-side luminaire subassembly 10 for a marine navigational light fixture (see
(19) Referring to
(20) Referring again to each of
(21) As noted, the specified arc of visibility is defined by at least one of the ABYC A-16 standard and the ISO 19009 standard, and currently is 112.5 degrees. The design of the cutoff sub-housing 12 and how it achieves this arc of visibility will be described with respect to
(22) The port-side cutoff sub-housing 12 is oriented such that the cutoff surfaces 18, 20 allow light to be emitted in the arc of visibility A from dead-ahead (along dashed line 60) toward the bow of the boat, to 22.5 degrees abaft (along dashed line 56) toward the port side of the boat. In contrast, the cutoff sub-housing 12 shown in
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(24) Because the cutoff surfaces 18, 20, 18, 20 of the cutoff sub-housings 12, 12 are packaged together with an assembled light engine 22 and positioned in a predefined manner with respect to the assembled light engine 22, the luminaire subassembly's design need only be independently verified as meeting the required standards once. The tested and approved luminaire subassemblies 10, 10 can then be used in a variety of main housings (see
(25) In many of today's marine light fixtures, it is not possible to tell what color a light fixture will emit by looking at the un-lit light fixture, for example, whether it is a red light or a green light. This is because certain LEDs 44, although they emit colored light, appear relatively uncolored, especially when viewed through the thick, often curved or prismed lens 32. This could result in mounting of an incorrect colored light on an incorrect side of the boat in the case of sidelights, or incorrect orientation of a tri-color light on the mast. The process of removing and reinstalling the light fixture to fix the mistake is time consuming and potentially costly.
(26) Therefore, in one example of the present disclosure, the luminaire subassembly 10, 10 includes a colored component having a color that is in the same color family as a color of light emitted from the luminaire subassembly 10. The colored component could be any one or more of: the lens 32 supported in the cutoff sub-housing 12, 12 and through which the light emitted from the LED 44 passes; a filter cap 50 supported on the PCB 42 and through which the light emitted from the LED 44 passes; the PCB 42; and a telltale 52 projecting from the lens 32. These examples will be described further herein below.
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(28) In other examples, as shown in
(29) In yet another example, the LED 44 of the light engine 22 is a white LED and the filter cap 50 is colored. For example, the filter cap 50 can be red or green depending on whether the luminaire subassembly 10, 10 is intended to be placed on the starboard or port side of the boat. In another example, the lens 32 (or at least its convex surface 34) is colored. Having a filter cap 50 or lens 32 that is red or green will allow one to tell the color of light to be emitted by the luminaire subassembly 10 even when it is not lit. A filter cap 50 would not necessarily be required if the lens 32 was colored. In still other examples, the color of the LED 44 and the color of the filter cap 50 and/or lens 32 are designed specifically to combine to create a red or green light as required by the above-noted marine navigational standards.
(30) Other examples of matching colored components and lights to be emitted from luminaire subassemblies 10, 10, 100, 100 include those having a yellow color, such as for towing lights. Note that the colored component could have any color, depending on the color of the light the luminaire subassembly 10, 10, 100, 100 is intended to emit, including red, orange, yellow, green, blue, indigo, or violet, or any color in those color families. The colored component and LED 44 may instead both be white or clear.
(31) Additionally, in some of today's marine navigational light fixtures, especially due to the cutoff surfaces 18, 20, 18, 20, it is not possible to tell from certain perspectives whether the light is on. Therefore, the present design includes the above-noted telltale 52 on top of the luminaire subassembly 10, 10, 100, 100 that is visible from the side and rear of the assembled light fixture. As shown in
(32) Providing the exemplary independently-testable luminaire subassemblies 10, 10, 100, 100 including cutoff sub-housings 12, 12 described above not only reduces time and cost associated with the testing of a new light fixture, it also reduces time and cost during the manufacturing process. The main housings that hold the luminaire subassemblies 10, 10, 100, 100 can be much simpler, as they no longer need to provide the cutoffs themselves, and therefore are easily moldable. The tolerances for the main housings can also be more relaxed, as the cutoff sub-housing 12, 12 is the component which provides the sharp cutoff required by the ISO and ABYC standards. It is easier to make custom main housing designs for a given customer when those main housings need only to have a space configured to hold the luminaire subassemblies 10, 10, 100, 100.
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(37) Thus, it can be seen that many different light fixtures 400, 500, 600 can hold the luminaire subassemblies 10, 10, 100, 100 of the present disclosure (and/or the starboard-side analogues). This allows a single cutoff sub-housing design to be certified as meeting ISO and ABYC standards, and used in multiple different main housings to create a light fixture.
(38) In the above description, certain terms have been used for brevity, clarity, and understanding. No unnecessary limitations are to be inferred therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes and are intended to be broadly construed. The different assemblies described herein may be used alone or in combination with other assemblies. It is to be expected that various equivalents, alternatives and modifications are possible within the scope of the appended claims. Each limitation in the appended claims is intended to invoke interpretation under 35 U.S.C. 112(f), only if the terms means for or step for are explicitly recited in the respective limitation.