ACTUATABLE AIRCRAFT COMPONENT
20190263505 ยท 2019-08-29
Inventors
Cpc classification
B64C23/005
PERFORMING OPERATIONS; TRANSPORTING
Y02T50/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B64C2009/143
PERFORMING OPERATIONS; TRANSPORTING
Y02T50/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H10N30/204
ELECTRICITY
International classification
B64C23/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method and system for actuating an aircraft component is disclosed including an actuating material in which an actual deformation change undergone by the actuating material in response to an activation input signal is determined by analysis of an output signal generated by the actuating material in response to the actual deformation. At least a portion of the aircraft component includes an actuating material which undergoes deformation in response to the application of an electrical signal thereto, and which generates an electrical signal in response to a deformation of the actuating material. The method includes applying an activation input signal to the actuating material of the aircraft component, the activation input signal corresponding to a desired deformation of the actuating material, the actuating material of the aircraft component undergoing an actual deformation in response to the activation input signal, and generating an output signal representative of the actual deformation of the actuating material.
Claims
1. A method of actuating an aircraft component, at least a portion of the aircraft component comprising an actuating material which undergoes deformation in response to the application of an electrical signal thereto, and which generates an electrical signal in response to a deformation of the actuating material, the method comprising the steps of: a. applying an activation input signal to the actuating material of the aircraft component, the activation input signal corresponding to a desired deformation of the actuating material, the actuating material of the aircraft component undergoing an actual deformation in response to the activation input signal; and b. generating an output signal representative of the actual deformation of the actuating material.
2. The method of claim 1 further comprising the step of actively controlling the activation input signal based upon the generated output signal.
3. The method of claim 1, further comprising the step of modifying the activation input signal based upon an instruction from a flight control computer of the aircraft.
4. (canceled)
5. (canceled)
6. The method of claim 1 wherein the aircraft component is located upon an aerodynamic surface of the aircraft.
7. The method of claim 1, wherein the desired deformation serves to alter an air gap between the aircraft component and a movable control surface configured to be movable between a stowed configuration and a deployed configuration.
8. The method of claim 10, wherein the movable control surface comprises a trailing edge flap and the desired deformation alters the air gap to provide a convergent gap between the aircraft component and the flap in the deployed configuration of the flap.
9. The method of claim 1, wherein the aircraft component is a seal located between first and second surfaces, the second surface comprising a moveable control surface configured to move between a stowed configuration and a deployed configuration, wherein in step (a) the desired deformation of the seal tends to urge the seal in a first direction towards the second surface.
10. The method of claim 9, comprising the further steps of: c. applying a second activation input signal to the actuating material of the seal, the second activation input signal corresponding to a second desired deformation of the seal tending to urge the seal in a second direction opposite to the first direction, the actuating material of the seal undergoing a second actual deformation in response to the second activation input signal; and d. generating a second output signal representative of the second actual deformation of the actuating material of the seal.
11. The method of claim 9, comprising the further step of applying the first or second activation input signal to the actuating material of the seal in response to the movement of the second surface between the stowed configuration and deployed configuration.
12. The method of claim 1 wherein the aircraft component projects from a moveable control surface, and the desired deformation of the actuating material provides movement of the aircraft component relative to the movable control surface.
13. The method of claim 12 wherein the moveable control surface comprises a trailing edge flap configured to move between a stowed configuration and a deployed configuration, and the aircraft component projects from a trailing edge of the flap.
14. (canceled)
15. The method of claim 1, wherein the desired deformation and the actual deformation comprise a desired shape change and an actual shape change, respectively.
16. The method of claim 1, wherein the desired deformation and the actual deformation comprise a desired generation of mechanical stress and an actual generation of mechanical stress, respectively.
17. An aircraft component actuating system for actuating an aircraft component, the system comprising: an aircraft component comprising an actuating material which is configured to change shape in response to the application of an electrical signal thereto, and which is configured to generate an electrical signal in response to a deformation of the actuating material; a controller configured to transmit an activation input signal to the actuating material of the aircraft component corresponding to a desired deformation of the actuating material, and further configured to receive from the actuating material a generated output signal representative of an actual deformation of the actuating material.
18. The system of claim 17, wherein the controller is further configured to actively control the activation input signal based upon the generated output signal.
19. The system of claim 17, further comprising a flight control computer configured to apply a desired control input signal to the controller, and wherein the controller is further configured to modify the activation input signal based upon the desired control input signal.
20. The system of claim 17, wherein the actuating material comprises an electro-active polymer.
21. The system of claim 17, wherein the aircraft component is formed from a fibre-reinforced composite material, wherein the actuating material is embedded in the matrix of the composite material.
22. (canceled)
23. (canceled)
24. (canceled)
25. (canceled)
26. (canceled)
27. (canceled)
28. (canceled)
29. (canceled)
30. (canceled)
31. (canceled)
32. (canceled)
33. The method of claim 1, wherein the deformation comprises either a shape change or an internal configurational change resulting in mechanical stress of the actuating material.
34. The system of claim 17, wherein the deformation comprises either a shape change or an internal configurational change resulting in mechanical stress of the actuating material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Embodiments of the invention will now be described with reference to the accompanying drawings, in which:
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
DETAILED DESCRIPTION OF EMBODIMENT(S)
[0036] Electro-active polymers are polymers that undergo a deformation, i.e. change in shape and/or internal mechanical stresses/stiffness, when stimulated by an electrical field. Thus, application of an electrical signal to an electro-active polymer causes the electro-active polymer to undergo a deformation. The electrical signal is representative of the desired deformation to be achieved by the electro-active polymer. In this way, characteristics of the electrical signal can be controlled to achieve desired characteristics of the deformation.
[0037] Moreover, electro-active polymers can also provide an inverse response; that is, an electro-active polymer will generate an electrical signal in response to an actual deformation of the electro-active polymer. The generated electrical signal is representative of the actual deformation, such that characteristics of the signal can be interpreted to determine characteristics of the deformation.
[0038]
[0039] In the absence of an electrical signal applied to it, the unstimulated actuating material of the aircraft component 100 remains in a neutral position as shown in
[0040]
[0041]
[0042] The second deformation position (
[0043] Thus, the electro-active polymer system of
[0044] In other embodiments the aircraft component 100 may not undergo a shape change, but may instead undergo another type of deformation, such as internal configuration change caused by a change in internal mechanical stresses leading to a change in mechanical stiffness.
[0045]
[0046] The control system comprises an aircraft component which includes an actuating material element 200 in electrical communication with a controller 204. The element 200 is formed from an actuating material, which in this embodiment is an electro-active polymer. The controller is configured to apply an activation input signal 202 to the actuating material element 200. The activation input signal 202 corresponds to the desired deformation that the actuating material element 200 is intended to undergo.
[0047] In the embodiment of
[0048] In the embodiment of
[0049] The controller 204 is also configured to receive an output signal 206 generated by the actuating material of the element 200 in response to the actual deformation undergone by the actuating material. The actual deformation may differ to the desired deformation of the actuating material due to external forces acting upon the actuating material element 200 in addition to the actuating force. That is, the magnitude and/or direction of the actual deformation may be different from the intended desired deformation such that the actual deformation of the actuating material element 200 is not exactly as intended. Such external forces may be caused, for example, by the effects of resonant frequencies and component flutter during differing flight phases of the aircraft. The output signal 206 thus provides a signal that is representative of the actual deformation experienced by the actuating material of the element 200.
[0050] In open-loop control embodiments the output signal is not fed back to the controller 204. However, in the closed-loop control embodiment of
[0051] By feeding the output signal 206 back to the controller 204, the activation input signal 202which corresponds to the desired deformationmay be actively controlled based upon the output signal 206, i.e. via closed-loop control. That is, if the output signal 206 indicates that the actual deformation of the actuating material element 200 is not within given tolerance boundaries of the intended desired deformation, then the activation input signal 202 may be adjusted accordingly.
[0052] This control feedback loop ensures that the actual deformation of the actuating material element 200 is within acceptable margins of the desired deformation, and allows external forces acting upon the actuating material element 200 to be compensated for. Such active control may be carried out in real time during flight of the aircraft, or may be carried out at discrete intervals during routine maintenance of the aircraft or during a flight test programme.
[0053] Signals and/or data from the controller 204 may also be fed back to the flight control computer 210 via controller feedback signal 207, and signals and/or data from the flight control computer may also be fed back to the pilot or fly-by-wire system by computer feedback signal 217. Thus, the flight control computer 210 may determine whether or not to adjust the activation input signal 202 based on the output signal 206.
[0054] The arrangement described above in relation to
[0055] This control can be directly integrated into a fly-by-wire aircraft, with the possibility of a continually variable profile which can be tunable as flight test data becomes available during early flights, or even at later stages of the aircrafts life where modifications to the aerodynamic performance of the wings, e.g. by changes to the movable control surfaces, can be accommodated by changes to the software controlling the aircraft component rather than by replacing the aircraft component.
[0056] Moreover, by taking advantage of the actuating materials ability to generate an electrical signal in response to a change in deformation, it is possible to provide positive feedback to identify and counteract undesirable behaviour of the aircraft component, such as resonant frequencies or other transient behaviours experienced by the aircraft component during a particular flight phase. Such unwanted behaviour can be identified by analysis of the generated output signal, and counteracted by modification of the activation input signal.
[0057] The arrangement illustrated in
[0058]
[0059] The aircraft also comprises vortex generators 312 which serve to delay flow separation over the wing 304. The illustrated vortex generators 312 are shown on the wing lower surface, upstream of fuel tank air vents. Vortex generators may alternatively be located elsewhere on the aircraft, including on the upper wing surface. The aircraft further comprises NACA ducts 314, which provide air flow inlets, and rain gutters 316 which extend over the top of each aircraft door to divert rain flow over the fuselage 302 from passengers using the doors. Such aircraft components have in common the fact that they perform a useful function in a particular flight phase or on the ground, while providing a drag penalty in other flight phases. The invention can be embodied in improvements to such aircraft components to address this issue, as discussed further below.
[0060]
[0061] When the aircraft is at cruise (
[0062] Referring to
[0063] By actuating the blade seal 400 away from the second surface 402 whilst the second surface 402 is in motion, the possibility of the seal 400 becoming entrapped between the first and second surfaces is minimised. This is beneficial since an entrapped seal has an adverse effect upon the aerodynamic profile of the component and also would require a maintenance stop to be scheduled to rectify the problem. After the second surface 402 has been fully actuated into its high lift configuration, the seal may be further actuated to achieve an aerodynamically favourable profile in the high lift configuration (not shown). This may be achieved by creating a lip, a convergent gap, a divergent gap or any other favourable configuration that is capable of influencing flow separation and laminar flow.
[0064]
[0065] The blade seal 400 of
[0066] In the embodiment of
[0067]
[0068] The actuatable trailing edge device 504 comprises an actuating material such as an electro-active polymer. In response to deployment of the flap 500, the actuatable trailing edge device 504 is actuated by application of a first activation input signal to induce a first deformation to a first configuration (shape) which provides a downward curvature as shown in
[0069] It is also desirable that the actuatable trailing edge device 504 have a high stiffness when it is in the first configuration, to ensure that the convergent gap is maintained within acceptable tolerances. Thus, the first activation input signal induces an increase in stiffness of the activating material, in tandem with the shape change.
[0070] During non high-lift flight phases, especially cruise, it is desirable for the actuatable trailing edge device 504 to adopt a shape in which it provides the aerodynamic profile with the lowest drag penalty. Thus, in response to retraction of the flap 500, the actuatable trailing edge device 504 is actuated to induce a second deformation to a second shape which provides such an aerodynamic shape, as illustrated in
[0071] As described above in relation to other embodiments, the actual deformation achieved by application of the first and/or second input activation signals will typically not exactly correspond to the desired deformation. The actual deformation achieved is determined by analysis of an output signal generated by the actuating material in response to the actual deformation, via the methods described above (and in particular as illustrated in
[0072] In some embodiments the actuatable trailing edge device will be monolithically formed from the actuating material, and in others it will comprise one or more portions of actuating material. For example, as illustrated in
[0073] Although in the embodiment of
[0074] In yet further embodiments the actuatable trailing edge portion 504 may alternatively extend from the aft edge of another movable control surface, such as a trailing edge flap. In such embodiments the actuatable trailing edge portion provides a flap tab that extends along the aft edge of the flap and is actuatable relative to the flap. The tab can be fixed at one end to the flap so that actuation of the actuating material of the tab causes its free end to move relative to its fixed end. In this way, the tab can be actuated so that its free end moves downwardly relative to the flap, to increase the curvature of the flap and therefore increase lift in the deployed high lift configuration of the flap.
[0075]
[0076]
[0077] Although the invention has been described above with reference to one or more preferred embodiments, it will be appreciated that various changes or modifications may be made without departing from the scope of the invention as defined in the appended claims.
[0078] In particular, the embodiments described above utilise electro-active polymers to achieve the required displacement of the aircraft component, but in other embodiments other suitable materials, such as materials having piezoelectric properties, may be used instead.
[0079] In all of the embodiments described herein the aircraft component may be formed monolithically from the actuating material, such as an electro-active polymer, or may comprise a composite component in which one or more portions comprise the actuating material.
[0080] Alternatively, the aircraft component may comprise a fibre-reinforced composite material in which reinforcing fibres are embedded in a matrix. In such embodiments the actuating material may be dispersed as particles throughout the matrix, providing the benefit of reducing additional fabrication steps and reducing delamination/debonding risks. The actuating material/matrix fraction would need to be tailored to ensure the actuating material content is sufficiently high to deliver the required mechanical force without compromising the load carrying ability of the composite matrix, or increasing its mass/dimensions beyond acceptable limits. This is considered most likely to be an attractive option for structures that take advantage of the expansion of the actuating material to drive the deformation.
[0081] As another alternative for embodiments in which the aircraft component comprises a fibre-reinforced composite material, the actuating material may be incorporated in filament form into the fibre weave of the composite material. By varying the location within the matrix (e.g. above or below the neutral axis, or parallel to the 45 weave) it is possible to design a composite structure that has the ability to be deformed in both the x, y, and a axes (i.e. in plane and out of plane) by inducing strain in the appropriate plane. Careful choice of materials is necessary in order to limit the charge dissipation of the actuating material filaments into the composite matrix when the resistivity of the matrix is such that it bleeds charge away from the actuating material. This may be achieved by resistive coatings applied to the actuating material, analogous to those used in electric transformer and motor windings to prevent short circuits. Moreover, tailoring the bulk of the actuating material fibres in the desired direction enables the material to apply a greater force in the desired plane, or exhibit varying degrees of deflection capability; it also enables the tailoring of the stiffness/strength of the composite structure by altering the fibre/actuating material ratio in the desired plane.