ELECTROMAGNETIC HAMMER DEVICE FOR THE MECHANICAL TREATMENT OF MATERIALS AND METHOD OF USE THEREOF
20190262885 ยท 2019-08-29
Inventors
Cpc classification
B24B39/06
PERFORMING OPERATIONS; TRANSPORTING
B24B39/00
PERFORMING OPERATIONS; TRANSPORTING
B23P9/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23P9/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An electromagnetic hammer device adapted to provide non-contact mechanical treatment of a material in planar items, cylindrical items, or tubular items including a conductor provided along a predetermined path within the material being treated and being supplied with a first pulsed current and a second linearly configured conductor or V-shaped conductor or conductive tube lined on top of conductor and being supplied with a second pulsed current, a layer of insulating material being lined intermediately between the first and second conductors. The simultaneous application of the first and second pulsed currents in the same direction results in exerting tensile forces onto the material and application of the currents in opposite directions results in exerting compressive forces therein. A pair of auxiliary conductors is preferably provided in each side of the second conductor, which provides adjustment of the angle in which the tensile or compressive forces are applied. A method for the mechanical treatment of a material using the hammer device.
Claims
1. An electromagnetic hammer device adapted to provide mechanical treatment of a material, comprising a first conductor arranged to pass through a predetermined path within the material subject to treatment, said first conductor being supplied with a first pulsed current (I.sub.1) and a second conductor lined on top of said first conductor and being supplied with a second pulsed current (I.sub.2), a layer of insulating material of a thickness (t) lined intermediately between said first and second conductors and, wherein a simultaneous application of said first and second pulsed currents in the same direction results in applying a tensile force and exerting a pull effect onto the material subject to treatment and application of said first and second pulsed currents in opposite directions results in applying a compressive force and exerting a push effect onto the material subject to treatment, said force (F) being exerted perpendicularly onto the material subject to treatment and provided by:
2. The electromagnetic hammer device according to claim 1, wherein the material subject to treatment is a generally planar item with a volume underlying a linear strip or planar surface segment of said generally planar item wherein said first conductor is lined and said second conductor is lined on top and in a direction parallel to said first conductor and configured in the form of a longitudinal strip having a length and a width equivalent or smaller than a length and width of said linear strip or planar surface segment of said material subject to treatment, whereby a mechanical treatment is being respectively performed in a single phase of treatment in the overall linear strip or planar surface segment or in a plurality of phases of treatment each in a portion of the linear strip or planar surface segment determined by the smaller length and width of said second conductor.
3. The electromagnetic hammer device according to claim 1, wherein the material subject to treatment is a generally planar item with an incremental volume underlying a linear strip or planar surface segment thereof, said first conductor being lined within said linear strip or planar surface segment and said second conductor is a V-shaped conductor positioned on top of said first conductor, whereby a mechanical treatment is being sequentially performed in incremental volumes of selected spots necessitating said mechanical treatment in said generally planar item of the material subject to treatment.
4. The electromagnetic hammer device according to claim 3, further comprising a pair of auxiliary conductors being positioned on either side of said second conductor respectively, said auxiliary conductors being supplied with a third and a fourth pulsed electric current respectively, thereby providing an enhanced resultant force being exerted onto said volume or said incremental volume underlying a linear strip or planar surface segment of said generally planar item of the material subject to treatment and a capacity of controlling the angle in which said resultant force is being applied onto the generally planar item of the material subject to treatment through varying the magnitude of said third and fourth pulsed electric currents.
5. The electromagnetic hammer device according to claim 4, wherein said pair of auxiliary conductors are oriented in a direction parallel to said second conductor and said resultant force being obtained from simultaneously acting said second, third and fourth pulsed electric currents being controlled to be directed at any angle from 90 to +90 degrees with respect to the force being exerted perpendicularly through said second conductor onto the material subject to treatment.
6. The electromagnetic hammer device according to claim 4, wherein said pair of auxiliary conductors are oriented in a direction parallel to said second conductor and said resultant force being obtained from simultaneously acting said second, third and fourth pulsed electric currents being controlled to be directed at any angle within a range of 360 all around a solid evolving on either side of the linear strip or planar surface segment or with a center at the incremental volume of the material subject to treatment by means of rotating said auxiliary conductors onto the surface of the material subject to treatment.
7. The electromagnetic hammer device according to claim 1, wherein the material subject to treatment is a cylindrical item with an infinitesimal volume underlying the circumference thereof, said cylindrical item being covered by an insulating film, said first conductor being adapted to receive said first pulsed current being arranged to pass within said cylindrical item and said second conductor being adapted to receive said second pulsed current being a conductive tube positioned on top of said insulating film that covers said cylindrical item.
8. The electromagnetic hammer device according to claim 1, wherein the material subject to treatment is a tubular item with infinitesimal volumes pertaining to a skin effect underlying an interior and an exterior circumference thereof, a first insulating film being provided interiorly said tubular item and a second insulating film being provided exteriorly said tubular item, said second conductor being a conductive tube, a first conductive tube being provided interiorly to the first insulating film and a second conductive tube being provided exteriorly to the second insulating film respectively, said first conductor being adapted to receive said first pulsed current being arranged to pass within said tubular item and said first and second conductive tubes being adapted to receive said second pulsed current, wherein supply of said first pulsed current in said first conductor and simultaneous supply of said second pulsed current within said first and second conductive tubes results in application of tensile or compressive forces throughout the infinitesimal volumes in the interior and the exterior circumference of the tubular item subject to treatment.
9. The electromagnetic hammer device according to claim 2, wherein said insulating material is an insulating film having appropriate dimensions for covering said first conductor and separating it from said second conductor and said auxiliary conductors respectively.
10. The electromagnetic hammer device according to claim 2, wherein said insulating material is an insulating coating thoroughly covering said second conductor and said auxiliary conductors respectively.
11. The electromagnetic hammer device according to claim 1, further comprising means of controlling the frequency bandwidth of said first pulsed current (I.sub.1) passing through the predetermined path within the material, thereby providing regulation of an effective depth of the material subject to mechanical treatment with said electromagnetic hammer device.
12. A method for the mechanical treatment of conductive materials including the steps of: supplying a first pulsed electric current in a first conductor through a predetermined path within the material subject to treatment; and supplying a second electric current in a second conductor lined on top of a layer of insulating material separating said first conductor from said second conductor, wherein the mechanical treatment realized with a simultaneous application of said first and second pulsed currents in the same direction results in applying a tensile force and exerting a pull effect onto the material subject to treatment and application of the first and second pulsed currents in opposite directions results in applying a compressive force and exerting a push effect onto the material subject to treatment, the force (F) being proportional to the product of the applied first and second pulsed currents and inversely proportional to the thickness of the layer of the insulating material and being exerted perpendicularly onto the material subject to treatment.
13. The method of claim 12, further including the steps of: supplying a third and a fourth pulsed electric current in a third and fourth conductor disposed on each side of said second conductor, thereby providing an enhanced resultant force being exerted onto said material subject to treatment and a capacity of controlling the angle in which the resultant force is being applied onto the material subject to treatment through varying the magnitude of the third and fourth pulsed electric currents.
Description
DESCRIPTION OF THE DRAWINGS
[0016] Benefits and advantages of the present invention will become apparent after a careful reading of the detailed description with appropriate reference to the accompanying drawings.
[0017]
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[0023]
DETAILED DESCRIPTION OF THE INVENTION
[0024] The invention will hereinafter be presented with reference to the illustrative embodiments shown in the accompanying drawings, wherein are disclosed devices for applying different modes of stresses on the material subject to treatment.
[0025] The main object of the invention is to disclose an electromagnetic hammer device for applying tensile and/or compressive forces on the material to be treated, with the ability to act thereupon at appropriately selected angular directions.
[0026] In accordance with a first preferred embodiment of the invention the electromagnetic hammer device is adapted to provide mechanical treatment of a linear strip or a planar surface and of the volume underlying the same and determined by the skin effect of a conductive material subject to such treatment through applying tensile or compressive forces, exerted perpendicularly thereupon. In this respect, as shown in
[0027] The electromagnetic hammer device shown in
[0028] The parameters of the transmitted pulsed electric current, including frequency, duty cycle, period and amplitude can be controlled. In this way, the depth of the mechanically treated volume 6 pertaining to the skin effect of the conductive material subject to treatment 1 can be determined by controlling the frequency bandwidth of the first pulsed electric current supplied to the first conductor 2 that is arranged to pass through the linear strip or planar surface segment 3 of the conductive material subject to treatment 1. Thus if, in accordance with a preferred embodiment, the electromagnetic hammer device of the invention is provided with means of controlling the frequency bandwidth of the pulsed electric current passing through the linear strip or planar surface segment 3 of the conductive material subject to treatment 1, the effective depth of the linear strip or planar surface segment 3 of the conductive material subject to treatment 1 can be appropriately regulated, wherein, in particular as the frequency bandwidth is increased, the effective depth of the mechanically treated volume 6 pertaining to the skin effect is decreased and vice versa. It is herein noted that the duration of the action of the electromagnetic hammer on the mechanically treated volume 6 is determined by the period of simultaneous transmission of the abovementioned first and second pulsed electric currents through the mechanically treated volume 6 of the conductive material subject to treatment 1.
[0029] The mechanically treated volume 6, subject to treatment, where pulsed electric current passes, is covered by a thin insulating film 5 of a thickness t. Thus, the tensile or compressive force F acting on the mechanically treated volume 6 follows Ampere's law and is therefore provided by the following formula:
where L stands for the length of the mechanically treated volume 6 whereupon the force is applied, and .sub.0 are the relative permeability of the insulating means 5 and the vacuum permeability respectively and I.sub.1, I.sub.2, t stand for the aforementioned first and second pulsed currents and their distance t (thickness of the insulating means 5) respectively.
[0030] It is herein noted that force F is amplified if the insulating film 5 is magnetic with a magnetic permeability >1.
[0031] In case that currents I.sub.1 and I.sub.2 are of an equal amplitude I, force F becomes:
[0032] The sign of the force F indicates the character of the force being applied, i.e. it is an indication of such force being either tensile or compressive resulting from the aforementioned first and second currents being supplied in the same and in the opposite direction respectively.
[0033] In accordance with a further preferred embodiment, the electromagnetic hammer device of the invention is further provided with a pair of auxiliary conductors 7 and 8 as illustrated in
[0034] The auxiliary conductors 7 and 8 depicted in
[0035] Furthermore, if the pulsed currents in the auxiliary conductors 7 and 8 are supplied in a direction opposing the current of the electric conductor 4, the width of the area corresponding to the mechanically treated volume 6 is narrowed.
[0036] In this way, a non-contact push-pull multidirectional electromagnetic hammer is provided that can be used for impact or cyclic deformation treatment.
[0037] In conclusion, the electromagnetic hammer arrangement of
[0038] A further preferred embodiment of the electromagnetic hammer device of the invention appropriate for providing the desired effect onto an area under treatment is depicted in
[0039]
[0040] Another preferred application of such impact or cyclic deformation treatment refers to the treatment of steady-state conductive cylinders.
[0041] Another preferred application of such impact or cyclic deformation treatment refers to the treatment of steady-state conductive tubes.
[0042] Mechanical treatment with the electromagnetic hammer of the invention can also be performed in a non-conductive material 18, such as that shown in
[0043] The electromagnetic hammer device shown in
[0044] The method can be used for oxide removal due to the ability to generate local force excess; additionally, electromagnetic forming and electromagnetic welding can be substantially improved with the present electromagnetic hammer device wherein a pulsed current passes through the material subject to treatment. Various planar, cylindrical or tubular surfaces of conductive materials can successfully be subjected to necessary mechanical treatment using the electromagnetic hammer of the invention. Appropriate mechanical treatment can also be provided in non-conductive materials by means of covering them with conductive elements. In this particular case, only compressive stresses can be applied on the surface of the material subject to treatment, but if such conductive materials are fixedly adhered thereupon tensile stresses might also be applied.
[0045] The described method and devices can be used for the non-contact mechanical treatment of conductive and non-conductive surfaces including impact treatment, cyclic deformation, surface polishing, as well as contactless and efficient removal of surface oxidation due to the aforementioned generated tensile and/or compressive forces with the ability of adjusting the direction and the amplitude of the applied force vector.
[0046] The electromagnetic hammer device of the invention may also be employed to measure the stress tensor distribution in the material subject to treatment, thereby the device being adapted to operate as a stress sensing element, by means of generating considerably smaller tensile and/or compressive forces, which, instead of treating the material, generate elastic waves, their shape and size determining the stress level of the corresponding area of elastic wave generation, propagation and detection.
[0047] All herein described embodiments of the electromagnetic hammer device of the invention may alternatively be employed to suit specific configurations of materials subjected to mechanical treatments, such as impact treatment, cyclic deformation, electromagnetic forming and electromagnetic welding, whilst mechanical treatments, such as surface polishing, oxide removal and mechanical machining are mainly being obtained with the electromagnetic hammer devices depicted in
[0048] An all-inclusive electromagnetic hammer device is provided that comprises conductors being configured in the form of linear strips and V-shaped conductors including auxiliary conductors in the form of linear strips and V-shaped conductors, wherein a case-specific arrangement of conductors is used to provide the aforementioned all-inclusive types of mechanical treatment in all types of planar or curved surfaces, such all-inclusive electromagnetic hammer device further comprising a power supply means and a computer provided with the appropriate software for arranging the frequency bandwidth and the magnitude and direction of the pulsed currents being supplied in each particular case to serve the scope of the intended mechanical treatment.
[0049] Accordingly a method for the mechanical treatment of conductive materials is provided that includes the steps of:
[0050] supplying a first pulsed electric current in a first conductor (2) through a predetermined path within the material (1, 13, 16) subject to treatment, and
[0051] supplying a second electric current in a second conductor (4, 10, 14, 17) lined on top of a layer of insulating material (5) separating said first conductor (2) from said second conductor (4, 10, 14, 17), wherein a simultaneous application of said first and second pulsed currents in the same direction results in applying a tensile force and exerting a pull effect onto the material (1, 13, 16) subject to treatment and application of said first and second pulsed currents in opposite directions results in applying a compressive force and exerting a push effect onto the material (1, 13, 16) subject to treatment, said force (F) being exerted perpendicularly onto the material subject to treatment.
[0052] In accordance with a further embodiment a further step of supplying a third and a fourth pulsed electric current in a third and fourth conductor (7, 8) or (11, 12) disposed on each side of the second conductor (4) or (10) respectively, thereby providing an enhanced resultant force being exerted onto the material subject to treatment and a capacity of controlling the angle in which this resultant force is being applied onto the material subject to treatment through varying the magnitude of the abovementioned third and fourth pulsed electric currents.