DEVICE AND METHOD FOR THE MACHINING OF AN END OF AN ELEMENTARY PANEL FOR ITS FRICTION STIR WELDING
20190262933 ยท 2019-08-29
Inventors
Cpc classification
B23Q3/02
PERFORMING OPERATIONS; TRANSPORTING
B23K20/123
PERFORMING OPERATIONS; TRANSPORTING
B23K20/126
PERFORMING OPERATIONS; TRANSPORTING
Y10T409/304144
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B23P23/04
PERFORMING OPERATIONS; TRANSPORTING
B23Q9/0007
PERFORMING OPERATIONS; TRANSPORTING
B23Q3/002
PERFORMING OPERATIONS; TRANSPORTING
Y10T409/3042
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10T409/308624
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B23K20/122
PERFORMING OPERATIONS; TRANSPORTING
B23C3/12
PERFORMING OPERATIONS; TRANSPORTING
B23K20/12
PERFORMING OPERATIONS; TRANSPORTING
B23Q9/0042
PERFORMING OPERATIONS; TRANSPORTING
B23K2101/34
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23K20/12
PERFORMING OPERATIONS; TRANSPORTING
B23Q11/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Device for machining an end of an elementary panel for its subsequent friction stir welding, the elementary panel comprising a metal body defining two opposite faces, the machining device comprising a chassis, at least two guiding members configured to guide a first face of the elementary panel, at least one machining tool mounted on the chassis, the machining tool being positioned between the two guiding members and at least one pressure member mounted on the chassis and configured to exert a pressure on a second face of the elementary panel so as to press the elementary panel against the guiding members along the horizontal reference direction.
Claims
1. A machining device for the machining of an end of an elementary panel for the purpose of its subsequent friction stir welding, the elementary panel comprising a metal body defining two opposite faces, the machining device comprising: a chassis; at least two guiding members, mounted on the chassis and aligned along a horizontal reference direction, the guiding members being configured to guide a first face (F1) of the elementary panel; at least one machining tool mounted on the chassis, the machining tool being positioned between the two guiding members with respect to the horizontal reference direction and to a vertical position determined with respect to the horizontal reference direction in order to remove a thickness of at least one face of the elementary panel; and at least one pressure member mounted on the chassis and configured to exert a pressure on a second face of the elementary panel so as to press the elementary panel against the guiding members along the horizontal reference direction.
2. The machining device according to claim 1, comprising two pressure members, each pressure member being mounted symmetrically to a guiding member with respect to the horizontal reference direction, so as to sandwich the elementary panel.
3. The machining device according to claim 1, comprising at least one blowing member configured to evacuate the machining chips away from the guiding and/or pressure members.
4. The machining device according to claim 1, comprising at least one sweeping member configured to sweep at least one face of the elementary panel.
5. The machining device according to claim 1, wherein the chassis, comprising a lower part and an upper part, between which the vertical spacing is adjustable, the guiding members are mounted on the lower part, whereas the machining tool is mounted on the upper part of the chassis.
6. The machining device according to claim 1, wherein the chassis comprises a mobile base configured to enable the rotation of the machining device about a vertical axis.
7. The machining device according to claim 1, wherein the guiding members are spaced in the horizontal direction by a distance d3 between 50 mm and 150 mm.
8. The machining device according to claim 1, wherein only the chassis is configured to be moved during the machining, the relative position of the machining tool with respect to the guiding members being constant and precise.
9. A machining and welding system for an end of an elementary panel, the machining and welding system comprising at least one device for supporting at least one elementary panel, a device for displacing a functional unit with respect to the support device, and the machining device according to claim 1, the machining device being connected to the functional unit to enable the removal of a thickness from at least one face of an elementary panel mounted on a support device.
10. The machining and welding system according to claim 9, comprising two support devices and a friction stir welding device connected to the functional unit so as to enable the friction stir welding of the ends of the elementary panels mounted on the support devices.
11. A machining process for an end of an elementary panel for subsequent friction stir welding by means of a machining device according to claim 1, the elementary panel comprising a metal body defining two opposite faces, the first face of the elementary panel bearing against the guiding members, the process comprising: a step whereby pressure is exerted by the pressure member on the second face of the elementary panel so as to press the elementary panel against the guiding members along the horizontal reference direction; a step whereby the machining tool is rotationally driven about a vertical axis; and a step whereby the machining device is moved with respect to the elementary panel in the horizontal reference direction so as to remove a thickness from at least one face of the elementary panel.
12. The machining process according to claim 11, wherein at least one face of the elementary panel is covered with a cladding and the machining device is moved with respect to the elementary panel in the horizontal reference direction so as to machine the cladding.
13. The machining process according to claim 11, the process comprising a friction stir welding step of two elementary panes after machining operations.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0043] The invention will be better understood upon reading the following description, provided solely by way of an example, and with reference to the appended figures, wherein:
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059] It should be noted that the figures provide a detailed view of the invention to illustrate its implementation, and that said figures can naturally also serve to better define the invention as necessary.
DETAILED DESCRIPTION
[0060]
[0061] The machining and welding system 100 comprises a left support device 130G whereon is positioned a left elementary panel 1G and a right support device 130D, whereon is positioned a right elementary panel 1D.
[0062] As shown in
[0063] The invention is presented for an elementary panel 1G, 1D comprising a cladding that is to be removed on the first face F1, but the invention also relates to an elementary panel 1G, 1D that does not comprise a cladding and for which one wishes to remove a thickness from one face of the metal body 10.
[0064] The machining and welding system 100 comprises a displacement device 110 that, in this example, is in the form of a displacement gantry crane as shown in
[0065] As is described below, the displacement device 110 enables, on one hand, to move the machining device 2 in order to remove the cladding at the end of each elementary panel 1G, 1D, and, on the other hand, to move the friction stir welding device to secure the elementary panels 1G, 1D to one another. In other words, with the machining and welding system 100, two elementary panels 1G, 1D are welded in a quick and practical manner.
[0066] In this example, with reference to
[0067] With the machining and welding system 100 according to the invention, the machining device 2 is accurately positioned with respect to an elementary panel 1G, 1D that is maintained in a fixed manner, and then the machining device 2 is moved along an end of the elementary panel 1G, 1D to perform machining operations accurately.
[0068]
[0069] As shown in
[0070] With such a machining device 2, an elementary panel 1G is positioned in an accurate and reliable manner in the frame of reference of the machining device 2, which guarantees a very high level of machining accuracy ensuring optimal friction stir welding.
[0071] The various members of the machining device 2 will now be presented individually.
[0072] As shown in
[0073] In this example, the chassis 20 comprises a lower part 20A whereon are mounted the guiding members 3 and an upper part 20B whereon is mounted the machining tool 4. The vertical distance between the lower part 20A and the upper part 20B is adjustable by means of a vernier 72 or a micrometric abutment, which enables to indirectly adjust the vertical position of the machining tool 4 with respect to the horizontal reference direction Xr. This type of adjustment provides a high degree of accuracy. By way of example, a positioning error less than 0.05 mm can be achieved.
[0074] In this example, with reference to
[0075] As shown in
[0076] The guiding members 3 are mounted on the chassis 20 and aligned in a horizontal reference direction Xr. The guiding members 3 are rotationally mobile so as to allow guiding by rolling along the horizontal reference direction Xr. Therefore, the guiding members 3 form a frame of reference that is specific to the chassis 20. In a preferred manner, as shown in
[0077] In a preferred manner, with reference to
[0078] Hereinafter, it is considered that the machining device 2 moves along the arrow AV, i.e. from the left to the right in
[0079] In order to remove the cladding 11 at the end of the elementary panel 1G, the machining device 2 comprises a machining tool 4 mounted on the chassis 20, in particular on its upper part 20B. As shown in
[0080] In this example, the machining tool 4 comprises a machining surface to machine a lower face, but it can also comprise other machining surfaces to machine an upper face and/or a lateral face (side) of the end of the elementary panel 1G. Therefore, the machining tool 4 enables to perform a full machining of the elementary panel 1G. By way of an example, the machining tool 4 is rotationally driven along the vertical direction at a rotation speed ranging from 2000 to 4000 rev/min.
[0081] In a preferred manner, the lateral dimension of the guiding members 3, defined orthogonally to the horizontal reference direction Xr, is greater than the lateral machining dimension of the machining tool 4, so as to enable optimal guiding of the machined portion by the guiding members 3. By way of example, the width of the guiding members 3 is of 10 mm, whereas the lateral machining dimension is of approximately 3 mm. Therefore, the guiding members 3 downstream from the machining tool 4 remain in contact with a non-machined portion of approximately 7 mm from the end of the elementary panel 1G, in order to avoid any positioning defects. The machining tool 4 is aligned with the guiding members 3 according to the horizontal reference direction Xr.
[0082] Alternately, the machining tool 4 is laterally offset with respect to the horizontal reference direction Xr defined by the guiding members 3 so that the guiding members 3 do not come into contact with a machined portion of the end of the elementary panel 1G during the displacement of the machining device 2.
[0083] As described above and still with reference to
[0084] Therefore, the end of the elementary panel 1G is sandwiched in two different horizontal positions, upstream and downstream from the machining tool 4, to guarantee an alignment of the end of the elementary panel 1G with the horizontal reference direction Xr with respect to which the machining tool 4 is positioned with a great degree of accuracy.
[0085] In this embodiment, the pressure members 5 are identical. For purposes of clarity and brevity, only the upstream pressure member 5 is described with reference to
[0086] With reference to
[0087] As shown in
[0088] To tighten an elementary panel 1G, with reference to
[0089] Advantageously, each pressure member 5 comprises a pressure regulation element, preferably integrated to the cylinder 52, in order to calibrate the pressure applied to the elementary panel 1G during tightening. Such a pressure regulation element enables to apply a substantially constant pressure, even when the thickness of the elementary panel 1G is not constant. Therefore, in the case of excess thickness, the roller 51 of the pressure member 5 is in a more elevated position and the pressure is adapted to optimally press the elementary panel 1G. Preferably, the pressure regulation element is in the form of an electronic calculation unit that is functionally connected to the cylinder 52. In a preferred manner, the pressure exerted by a pressure member 5 is ranging from 10N to 300N, in particular less than 150N. The pressure member 5 could exert a more important pressure, for example, up to 5000N.
[0090] Two guiding members 3 associated with two pressure members 5 (an upstream set and a downstream set) have been described, but naturally there can be more guiding members 3 and pressure members 5. In particular, four guiding members 3 associated with four pressure members 5 (two upstream sets and two downstream sets) enable to optimise the dimensional control of the elementary panel 1G to improve the positioning accuracy of the machining tool 4, thereby preventing a domed effect of the elementary panel 1G.
[0091] With reference to
[0092] The global alignment members 71 are aligned along the horizontal reference direction Xr. Each global alignment member 71 has a shape that converges along the horizontal reference direction Xr towards the machining tool 4. Such global alignment members 71 enable to globally guide the end of the elementary panel 1G before preforming a constrained guiding in the immediate vicinity of the machining tool 4 with the guiding members 3 and the pressure members 5. In this example, each global alignment member 71 comprises two tilted metal sheets, but naturally it could comprise one or several rollers.
[0093] Still with reference to
[0094] Similarly, still with reference to
[0095] Such blowing members 61, 62 also prevent marking of the elementary panel 1G by machining chips.
[0096] In a preferred manner, the machining chips are retrieved by suction. For this purpose, with reference to
[0097] Preferably, as shown in
[0098] Optionally, the machining device 2 comprises one or several probes to measure the thickness of the elementary panel 1G, 1D after machining of its end to allow quality controls to be performed. A measurement probe of the laser type is preferred.
[0099] In a preferred manner, the machining device 2 is mounted on a functional unit 120 of the machining and welding system 100 shown in
[0100]
[0101] The machining process of the left elementary panel 1G is now described with reference to
[0102] Similarly to a sewing machine, the left elementary panel 1G is moved with respect to the machining device 2 during the displacement of the functional unit 120 by the displacement device 110. The end of the left elementary panel 1G is centred by the global alignment members 71, then the guiding members 3 and the pressure members 5 constrain locally the left elementary panel 1G so that its end is locally flat between the two zones of constraint. Because of its reduced thickness, this plastic deformation does not affect the left elementary panel 1G, even if it comprises one or several curvatures.
[0103] The end of the left elementary panel 1G is maintained in the vicinity of the zone to be machined, which extends in a cantilevered fashion so as to provide a space for the machining tool 4.
[0104] Contrary to the prior art, it is not necessary to know the absolute position of the left elementary panel 1G, the machining device 2 following advantageously the end of the left elementary panel 1G to be positioned in a rigorous manner. Indeed, the guiding members 3 and the pressure members 5 define, in pairs, two reference positions along the horizontal reference direction Xr so as to perfectly control the position of the left elementary panel 1. As the machining tool 4 is positioned between these two reference positions, its position is defined very accurately, which guarantees highly accurate machining operations.
[0105] The machining tool 4 is rotationally driven and the machining device 2 is moved at a speed of advancement ranging from 150 to 800 mm/min. As the machining device 2 is moved, the cladding 11 of the left elementary panel 1 is removed accurately. The machining chips are blown, swept and/or suctioned so as not to affect the machining or the maintaining of the left elementary panel 1G between the two reference positions, which guarantees great accuracy. Depending on the shape of the machining tool 4, the lower face F1, the upper face F2 and/or the side face of the end of the left elementary panel 1G are machined so that the latter can be friction stir welded.
[0106] As shown in
[0107] After machining of the two panels 1G, 1D, the machining device 2 is disconnected from the functional unit 120 and replaced by a friction stir welding device 140, as shown in
[0108] Naturally, the machining and welding system 100 could also comprise several functional units 120 operating simultaneously to the machining device 2 and to the friction stir welding device 140.
[0109] With the machining and welding device 100 according to the invention, the elementary panels 1G, 1D are machined in a convenient manner with great accuracy. Furthermore, the integration in a same system of a machining device 2 and a welding device 140 enables significant productivity while limiting the number of handling operations of the elementary panels.
[0110] The elimination of repetitive contact measurement steps is a significant gain of time, while also improving reliability and reducing costs.