Omnidirectional light emitting diode filament holder
11543084 · 2023-01-03
Assignee
Inventors
Cpc classification
F21K9/232
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21W2121/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/235
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21K9/232
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An omnidirectional LED filament holder and lighting device comprising the same comprises a filament tree supporting a plurality of LED filaments having a twisted orientation relative to a central support stalk of the filament tree. When arranged within a globe of a lighting device, the omnidirectional LED filament holder provides a lighting device providing omnidirectional light emission usable for general lighting applications while providing a desirable aesthetic for the lighting device.
Claims
1. A filament tree positioned within a housing of a decorative LED bulb, the filament tree comprising: a support stalk defining an upper portion and a lower portion; and a plurality of LED filaments each having a central portion positioned between two opposing ends, a first of the two opposing ends being attached adjacent the upper portion of the support stalk, a second of the two opposing ends being attached adjacent the lower portion of the support stalk, wherein each one of the plurality of LED filaments overlaps a portion of at least two other of the plurality of LED filaments when viewed from the upper portion of the support stalk.
2. The filament tree of claim 1, wherein: the first of the two opposing ends of each of the plurality of LED filaments is spaced a first radial distance away from the support stalk, and the central portion of each of the plurality of LED filaments is spaced a second radial distance away from the support stalk, the second radial distance being less than the first radial distance.
3. The filament tree of claim 2, wherein the two opposing ends of each of the plurality of LED filaments define a lower end and an upper end, and wherein the lower end and the upper end are each radially spaced from the support stalk by the first distance.
4. The filament tree of claim 3, wherein the filament tree further comprises: lower conductor branches electrically connecting the lower end of each of the plurality of LED filaments with an electrical connector; and upper conductor branches electrically connecting the upper end of each of the plurality of LED filaments relative to one another.
5. The filament tree of claim 1, wherein the support stalk is embodied as a clear rod extending away from a support base of the filament tree.
6. The filament tree of claim 1, wherein a lower end of a first LED filament of the plurality of LED filaments is vertically aligned with an upper end of a second LED filament of the plurality of LED filaments in a plane parallel with an axis of the support stalk.
7. The filament tree of claim 6, wherein the plurality of LED filaments further comprises a third LED filament positioned between the first LED filament and the second LED filament.
8. The filament tree of claim 1, wherein each of the LED filaments emit light in 360 degrees around the circumference of the LED filament.
9. The filament tree of claim 5, wherein the support base is rigidly secured to a connector base secured over a bottom end of the housing of the decorative LED bulb.
10. The filament tree of claim 1, wherein the filament tree has a diameter smaller than a diameter of a bottom end of the housing of the decorative LED bulb.
11. The filament tree of claim 4, wherein the lower conductor branches and the upper conductor branches have an overall diameter smaller than a diameter of a bottom end of the housing of the decorative LED bulb.
12. The filament tree of claim 4, wherein the plurality of LED filaments comprises: a first grouping of LED filaments electrically connected via lower conductor branches and upper conductor branches in parallel; and a second grouping of LED filaments electrically connected via lower conductor branches and upper conductor branches in parallel; and wherein the first grouping of LED filaments is electrically connected in series with the second grouping of LED filaments via a portion of the upper conductor branches.
13. The filament tree of claim 4, wherein: the lower conductor branches comprise a plurality of semi-annular conductor hubs each having a plurality of lower arms extending therefrom, wherein the bottom end of each of the plurality of LED filaments are electrically connected with a corresponding lower arm of the plurality of lower arms and wherein the semi-annular conductor hubs are electrically insulated from one another and each of the semi-annular conductor hubs are in electrical connection with the LED driver circuit; and the upper conductor branches comprise an annular conductor hub having a plurality of upper arms extending therefrom, wherein the upper end of each of the plurality of LED filaments are electrically connected with a corresponding upper arm of the plurality of upper arms.
14. The filament tree of claim 1, wherein the support stalk has a cross-section shape that is one of: rectangular, square, hexagonal, triangular, and cylindrical.
15. The filament tree of claim 2, wherein the two opposing ends of each of the plurality of filaments define a lower end and an upper end, and wherein the upper end is radially spaced from the support stalk by a third distance.
16. The filament tree of claim 15, wherein the third distance is less than the first distance and greater than the second distance.
17. The filament tree of claim 1, wherein: the first of the two opposing ends of each of the plurality of LED filaments is spaced a first radial distance away from the support stalk, and the second of the two opposing ends of each of the plurality of LED filaments is spaced a second radial distance away from the support stalk, the second radial distance being less than the first radial distance.
18. The filament tree of claim 17, wherein the first of the two opposing ends is an upper end of each of the plurality of filaments.
19. The filament tree of claim 17, wherein the first of the two opposing ends is a lower end of each of the plurality of filaments.
20. The filament tree of claim 17, wherein the central portion of each of the plurality of LED filaments is spaced a third radial distance away from the support stalk, the third radial distance being less than both the first and second radial distances.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) Reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
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DETAILED DESCRIPTION
(7) The present disclosure more fully describes various embodiments with reference to the accompanying drawings. It should be understood that some, but not all embodiments are shown and described herein. Indeed, the embodiments may take many different forms, and accordingly this disclosure should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will satisfy applicable legal requirements. Like numbers refer to like elements throughout.
(8) Lighting manufacturers, particular those manufacturing high-efficiency Light Emitting Diode (LED) lighting products (e.g., light bulbs) often seek certification of various lighting products as ENERGY STAR® certified products. In particular, the ENERGY STAR® certification process for light bulbs is based on a set of publicly-available product specifications that includes specifications for light bulb size, directional light emissivity, various photometric performance characteristics, product life, electrical performance, and control performance, among a number of other highly specific product requirements. Due at least in part to the highly stringent certification requirements and testing procedures involved with obtaining ENERGY STAR® certification, consumers have grown to view products having ENERGY STAR® certification as being of high quality.
(9) For LED light bulbs, ENERGY STAR® certification is available for omnidirectional light bulbs and for decorative light bulbs, and each category of bulb type has a separate set of performance requirements to meet ENERGY STAR® certification. Omnidirectional bulbs are subject to a more stringent set of performance requirements, as these bulbs are rated as general service replacement bulbs that may be used in place of more traditional incandescent bulbs in various lighting applications. Decorative bulbs are not necessarily designed for use in general lighting applications (these bulbs may be traditionally used instead as accent lighting in certain applications), and therefore the number of typical uses is much lower than that of omnidirectional bulbs.
(10) Thus, ENERGY STAR® provides further specifications for omnidirectional bulbs to distinguish those bulbs from decorative bulbs.
(11) Luminous intensity measurements are taken within vertical planes v spaced at intervals of no more than 22.5 degrees around the polar axis p, and within each vertical plane at intervals of no more than 5 degrees about an axis perpendicular to the polar axis p. Example measurement points m.sub.1-m.sub.4 spaced at intervals of 5 degrees are shown along a single vertical plane v within
Overview
(12) Various embodiments are directed to omnidirectional decorative LED lightbulbs that may satisfy the ENERGY STAR® specification requirements for omnidirectional bulbs. Light bulbs according to various embodiments comprise a plurality of LED filaments arranged in a spiral orientation within the bulb such that each filament emits light both vertically from the bulb (e.g., through a top portion of the bulb globe) and laterally from the bulb. The LED filaments may each be linear LED filaments configured to emit light 360 degrees around a longitudinal axis of the LED filaments, and by placing the LED filaments in a spiral orientation (with each LED filament at an angle between vertical and horizontal relative to the longitudinal axis of the bulb as a whole) the resulting light is emitted substantially uniformly from the light bulb.
(13) The LED filaments may be supported by a support stalk (e.g., a centrally-located support stalk) that is secured relative to a base portion of the bulb within the globe. The LED filaments and the support stalk collectively form a filament tree within the globe, and the filaments are both electrically and mechanically secured at top and bottom ends of the filaments relative to the support stalk. Those filaments are secured via conductor branches extending laterally away from the central support stalk, such that the filaments are spaced a distance away from the support stalk. The spacing of the filaments relative to the support stalk defines an outer diameter of the filament tree, which is smaller than an open bottom end of the globe to each manufacturing of the light bulb. In certain embodiments, the LED filaments are spaced a distance away from the central support stalk such that at least a portion of the light emitted by each of the LED filaments is emitted through portion α of the bulb (referring to
Omnidirectional Decorative LED Lighting Device
(14) An LED lighting device may be an LED light bulb, lamp, lighting fixture or the like.
(15) In example embodiments, the base 60 may be configured to allow the LED lighting device 1 to be screwed or otherwise secured into a light socket (e.g., the light socket of a generic lamp, lighting fixture, and/or the like), and to receive electrical energy therethrough. For example, the base 60 may be an Edison type base, A19 base, and/or the like. In various embodiments, the base 60 may be configured to physically secure the LED lighting device 1 into a socket and provide an electrical connection between the driver circuitry (e.g., comprising one or more LED driver circuit 40 including circuitry components) and a power supply (e.g., line voltage, a battery). Some embodiments of the LED lighting device 1 may not comprise a base. For example, embodiments of the LED lighting device 1 that are lamps or lighting fixtures may comprise a housing that is configured to be mounted to a wall or ceiling or placed on a surface (e.g., table, desk, counter, etc.).
(16) In certain embodiments, the base 60 may comprise a metallic outer shell configured for electrical connection with a light socket, and may comprise a nonconductive internal housing enclosing the LED driver circuit 40 and/or other components of the LED lighting device 1.
(17) In various embodiments, a lamp envelope 70 may be configured to disperse the light emitted by one or more LED filaments 151 mounted within a filament tree 150 within the LED lighting device 1, to enclose the one or more LEDs 151 within the LED lighting device 1, and/or to provide the LED lighting device 1 with a particular aesthetic. In example embodiments, the lamp envelope 70 may be a globe or bulb. In the illustrated embodiment, the lamp envelope 70 is configured to provide the LED lighting device 1 with the appearance of a clear incandescent light bulb, and the visible LED filaments 151 provide the aesthetic of a decorative Edison-style incandescent bulb. Although not shown, the lamp envelope 70 may comprise and/or be configured to accommodate secondary optical components configured to condition the light emitted by the one or more LEDs. Moreover, the illustrated embodiments comprise a clear lamp envelope 70, although it should be understood that the lamp envelope 70 may comprise a material having one or more translucent colors (e.g., white), such that the LED filaments 151 are not visible through the lamp envelope 70.
(18) As shown in
(19) With reference to
(20) The central support stalk 152 extends vertically, along an axis at least substantially aligned with the central longitudinal axis of the LED lighting device 1. The central support stalk 152 may be at least substantially cylindrical, however it should be understood that the central support stalk may have any of a variety of cross-sectional shapes (e.g., rectangular, square, hexagonal, triangular, and/or the like). In certain embodiments, as shown in
(21) As shown in the figures, the conductor branches 153a, 153b, 154 mechanically and electrically connect the LED filaments 151 relative to other portions of the LED lighting device 1. Mechanically, the conductor branches 153a, 153b, 154 are secured relative to the central support stalk 152 (e.g., via an adhesive, by integrally forming the conductor branches within a softened material of the support stalk 152, and/or the like. Electrically, the lower conductor branches 153a, 153b form a series-type connection with portions of the LED driver circuit 40, and may form parallel-type connections with a plurality of LED filaments 151 within the filament tree 150.
(22) As shown in the figures, the conductor branches comprise lower conductor branches 153a, 153b and upper conductor branches 154. The lower conductor branches 153a, 153b may be in direct electrical connection with portions of the LED driver circuit 40 (e.g., without intervening circuit components), and may connect a lower end of the LED filaments 151 relative to the LED driver circuit 40. The upper conductor branches 154 may be configured to electrically connect the upper ends 151u of all of the LED filaments 151 relative to one another to form a complete circuit.
(23) The complete electrical circuit flowing from the LED driver circuit 40 through the LED filaments 151 may proceed from the LED driver circuit 40, to a first plurality of LED filaments 151 (the first plurality of LED filaments connected in parallel) at first lower conductor branches 153a connecting the first plurality of LED filaments 151. The first plurality of LED filaments 151 (as a grouping) are connected in series to a second plurality of LED filaments 151 (the second plurality of LED filaments connected in parallel relative to one another) at the upper conductor branches 154. The second plurality of LED filaments 151 are the connected relative to the LED driver circuit 40 via second lower conductor branches 153b. In other words, the electrical flow through the filament tree 150 proceeds from the LED driver circuit 40, through the first lower conductor branches 153a, through the first plurality of LED filaments 151 (connected in parallel), through the upper conductor branches 154, then through the second plurality of LED filaments 151 (connected in parallel), which are connected in series relative to the first plurality of LED filaments 151, and then back to the LED driver circuit 40.
(24) The conductor branches may be embodied as individual conductor wires extending radially outward from the support stalk 152. For the lower conductor branches 153a, 153b, a first plurality of conductor branches 153a may be electrically connected relative to one another (to form a parallel electrical connection at the lower end of the first grouping of LED filaments 151) and a second plurality of conductor branches 153b may be electrically connected relative to one another (to form a parallel electrical connection at the lower end of the second grouping of LED filaments 151). For the upper conductor branches 154, all of the conductor branches may be electrically connected relative to one another, to form a series connection between the first plurality of LED filaments and the second plurality of LED filaments.
(25) As shown in
(26) As shown in
(27) As shown in
(28) Moreover, as shown in the figures, the LED filaments 151 are secured relative to the filament tree 150 in a twisted configuration. As mentioned previously, the LED filaments 151 may be linear LED filaments 151, and accordingly the twisted configuration may be provided based on the radial positioning of the lower end 151b and upper end 151u of each LED filament 151 relative to the central support stalk 152. As shown in the top view illustrations of
(29) As mentioned previously, the LED filaments 151 are secured relative to conductor branches 153a, 153b, 154 extending radially outward from the central support stalk 152. Accordingly, the lower end 151b and upper end 151u of each LED filament 151 are spaced a distance away from the central support stalk 152 corresponding to the length of the conductor branches 153a, 153b, 154. In certain embodiments, the lower conductor branches 153a, 153b and upper conductor branches 154 may have an at least substantially equal length. Again, when viewed from above, the upper ends 151u and lower ends 151b of the LED filaments 151 may lie on a circle surrounding the central support stalk 152, and each of the LED filaments 151 form a chord intersecting the circle. Accordingly, a central portion (between the lower end 151b and upper end 151u) of each LED filament 151 is laterally closer to the central support stalk 152 than the lower end 151b or upper end 151u.
(30) Moreover, as mentioned above, each of the LED filaments 151 provide at least substantially uniform light flux emission from the lateral side of the LED filaments 151. Thus, by orienting the LED filaments 151 with an angle relative to the length of the central support stalk 152, the LED filaments 151 emit at least a portion of the emitted light in a vertical direction, thereby providing an at least substantially even light distribution emitted from the LED lighting device 1.
(31) As shown in the figures, the filament tree 150 may comprise a plurality of LED filaments 151. For example, the filament tree 150 may comprise at least 4 filaments, at least 6 filaments, at least 8 filaments, and/or the like. The filament tree 150 may comprise an even number of filaments, such that the quantity of the first plurality of LED filaments 151 is the same as the quantity of the second plurality of LED filaments 151 within the separate parallel-connected groupings of LED filaments 151. The plurality of LED filaments 151 (including the first plurality and second plurality), may be spaced at least substantially evenly around the perimeter of the support stalk 152, to provide an at least substantially even light distribution emitted from the LED lighting device 1.
Example Method of Manufacturing an LED Light Device
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(33) As shown therein, the LED driver circuit may be secured within an interior of the base 60. For example, the LED driver circuit 40 may be secured within a nonconductive inner sleeve of the base 60 such that the driver circuitry components mounted to a composite board (e.g., circuit board) are securely disposed within the base 60. The filament tree 150 may be secured (e.g., via an adhesive and/or other fastener) relative to an exposed surface of the LED driver circuit 40, such that the filament tree extends upward away from the base 60.
(34) Conductors secured relative to the lower conductor branches 153a, 153b may be connected to corresponding connection points of the LED driver circuit 40 (e.g., via soldering) to place the LED filaments 151 of the filament tree 150 in electrical connection with the LED driver circuit 40.
(35) Moreover, the LED driver circuit 40 may be electrically connected to the base 60. For example, one or more connecting wires (not shown) may be electrically connected to electrical contacts of the base 60. For LED lighting devices 1 that do not comprise a base 60, the connecting wires may be electrically connected to other circuitry of the LED lighting device 1, connected to a power supply (e.g., line voltage, batteries, etc.), and/or the like.
(36) Finally, the lamp envelope 70 may be secured to the base 60. The lamp envelope 70 (e.g., embodied as a globe) may be fit over the filament tree 150 and secured to the base 60 such that the filament tree 150 is enclosed within the lamp envelope 70. In various embodiments, the lamp envelope 70 may be snapped onto, threaded onto, glued onto, and/or otherwise secured to the base 60. The filament tree 150 has an overall diameter (e.g., measured across the widest lateral width of the filament tree 150) smaller than a diameter of an open lower end 71 of the lamp envelope 70, such that the filament tree 150 may fit into the lamp envelope 70.
CONCLUSION
(37) Many modifications and other embodiments will come to mind to one skilled in the art to which this disclosure pertains having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the disclosure is not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.