Reusable cartridge piston

Abstract

A reusable cartridge piston for use with film bag cartridges comprises a piston base, an intermediate portion and a piston head. An extension axis extends from the piston base through the intermediate portion and through the piston head. The piston also includes a lip sections extending radially outwardly with respect to the extension axis from a sidewall of the piston head, the piston base and the piston head being spaced apart from one another by the intermediate portion, with a gap between the piston base and the lip sections. The lip sections are respectively spaced apart from one another by slits formed between two neighboring lip sections, with the slits extending in a radial direction with respect to the extension axis of the piston. The piston base, the intermediate portion, the piston head and the lip sections are formed as one piece.

Claims

1. A reusable cartridge piston for use with film bag cartridges, the piston comprising: a piston base; an intermediate portion; a piston head, an extension axis extending from the piston base through the intermediate portion and through the piston head; and a plurality of lip sections extending radially outwardly with respect to the extension axis from a sidewall of the piston head, the piston base and the piston head being axially spaced apart from one another along the extension axis by the intermediate portion, with a gap being present between the piston base and the plurality of lip sections, the gap axially separating the plurality of lip sections and the piston base in a direction of the extension axis, and the plurality of lip sections being respectively spaced apart from one another by slits disposed between two adjacent lip sections, with the slits extending in a radial direction with respect to the extension axis of the piston, the piston base, the intermediate portion, the piston head and the plurality of lip sections being formed as one piece, and the plurality of lip sections and the sidewall of the piston head define an annular groove therebetween.

2. The reusable cartridge piston in accordance with claim 1, wherein each of the lip sections is moveable relative to the piston head and the piston base.

3. The reusable cartridge piston in accordance with claim 1, wherein a diameter defined by the plurality of lip sections is larger than or equal to a diameter of the piston base.

4. The reusable cartridge piston in accordance with claim 1, wherein the piston head comprises a front face which faces away from the piston base of the piston and which forms a flat plane or an at least substantially flat plane.

5. The reusable cartridge piston in accordance with claim 1, wherein the slits separating the plurality of lip sections extend from an outside radially inwardly to the sidewall of the piston head, or another gap formed between directly adjacent lip sections is non-uniform, especially wherein the another gap comprises first and second slit sections, with a spacing between the first slit sections being smaller than a spacing between the second slit sections.

6. The reusable cartridge piston in accordance with claim 1, wherein the reusable cartridge piston is formed from only one composition or the reusable cartridge piston is formed from only POM, PTFE, PA or a polymer or a thermoset material having a hardness measured with the Shore D Durometer selected in the range of 55 D to 100 D.

7. The reusable cartridge piston in accordance with claim 1, wherein the piston comprises at least one fall-out protector disposed in a sidewall of the piston base.

8. A reusable cartridge piston in accordance with claim 7, wherein the at least one fall-out protector is formed by a notch in the sidewall of the piston base.

9. A sleeve for the reusable cartridge piston in accordance with claim 1, the sleeve comprising: one, two or more cylindrical passages extending between front and rear ends of the sleeve, with at least one projection being arranged at the front or rear ends of the sleeve.

10. The sleeve in accordance with claim 9, wherein two or more cylindrical passages are provided, with the two or more cylindrical passages being fixedly connected to one another or being integrally formed with one another.

11. The sleeve in accordance with claim 9, wherein the front end of the sleeve is configured to be coupled to a reusable film bag cartridge or to a head part of a reusable film bag cartridge.

12. The sleeve in accordance with claim 9, wherein the sleeve is an extruded aluminum sleeve or an injection molded plastic material.

13. A reusable cartridge comprising: the reusable cartridge piston according to claim 1; a sleeve; and a film bag cartridge filled with a material, with the reusable cartridge piston being movable in the sleeve between a storage position and a discharge position along a discharging axis of the reusable cartridge, thereby discharging the material stored in the film bag cartridge from the cartridge, the discharging axis of the reusable cartridge and the extension axis of the piston being aligned in parallel to each other.

14. A dispenser comprising: a push rod configured to move the reusable cartridge piston in accordance with claim 1 to and fro along the extension axis, the push rod capable of being coupled to the reusable cartridge piston or is fixedly connected to the reusable cartridge piston.

15. The dispenser accordingly to claim 14, further comprising a sleeve including at least one cylindrical passage extending between front and rear ends of the sleeve, with at least one projection being arranged at the front or rear ends of the sleeve.

16. A reusable cartridge piston for use with film bag cartridges, the piston comprising: a piston base; an intermediate portion; a piston head, an extension axis extending from the piston base through the intermediate portion and through the piston head; and a plurality of lip sections extending radially outwardly with respect to the extension axis from a sidewall of the piston head, the piston base and the piston head being axially spaced apart from one another along the extension axis by the intermediate portion, with a gap being present between the piston base and the plurality of lip sections, the gap axially separating the plurality of lip sections and the piston base in a direction of the extension axis, and the plurality of lip sections being respectively spaced apart from one another by slits disposed between two adjacent lip sections, with the slits extending in a radial direction with respect to the extension axis of the piston, the piston base, the intermediate portion, the piston head and the plurality of lip sections being formed as one piece, and the gap is 0.8 to 1.2 mm wide in a direction of the extension axis of the reusable cartridge piston.

17. A reusable cartridge piston for use with film bag cartridges, the piston comprising: a piston base; an intermediate portion; a piston head comprising a front face which faces away from the piston base of the piston and which forms a flat plane or an at least substantially flat plane, an extension axis extending from the piston base through the intermediate portion and through the piston head; and a plurality of lip sections extending radially outwardly with respect to the extension axis from a sidewall of the piston head, the piston base and the piston head being axially spaced apart from one another along the extension axis by the intermediate portion, with a gap being present between the piston base and the plurality of lip sections, the gap axially separating the plurality of lip sections and the piston base in a direction of the extension axis, and the plurality of lip sections being respectively spaced apart from one another by slits disposed between two adjacent lip sections, with the slits extending in a radial direction with respect to the extension axis of the piston, the piston base, the intermediate portion, the piston head and the plurality of lip sections being formed as one piece, and the front face spaced further apart from the piston base than the lip sections in a direction in parallel to the extension axis, or the front face projects by 5% to 50% of a height of the piston beyond each of the lip sections, with the height being measured between the front face and an end face of the piston base remote from the front face.

18. A reusable cartridge piston in accordance with claim 17, wherein the front face projects by 5% to 50% of the height of the piston beyond each of the lip sections, with the height being measured between the front face and an end face of the piston base remote from the front face.

19. A reusable cartridge piston for use with film bag cartridges, the piston comprising: a piston base; an intermediate portion; a piston head, an extension axis extending from the piston base through the intermediate portion and through the piston head; and a plurality of lip sections extending radially outwardly with respect to the extension axis from a sidewall of the piston head, the piston base and the piston head being axially spaced apart from one another along the extension axis by the intermediate portion, with a gap being present between the piston base and the plurality of lip sections, the gap axially separating the plurality of lip sections and the piston base in a direction of the extension axis, and the plurality of lip sections being respectively spaced apart from one another by slits disposed between two adjacent lip sections, with the slits extending in a radial direction with respect to the extension axis of the piston, the piston base, the intermediate portion, the piston head and the plurality of lip sections being formed as one piece, and an inner surface of at least one of the plurality of lip sections, which faces the sidewall of the piston head, comprising at least one recess.

Description

BRIEF DESCRIPTION OF DRAWINGS

(1) The invention will be explained in more detail hereinafter with reference to the drawings.

(2) FIG. 1 shows an exploded view of a reusable film bag cartridge;

(3) FIG. 2 shows a perspective view of a first design of a piston for use with the reusable film bag cartridge of FIG. 1;

(4) FIG. 3 shows a side view of the piston of FIG. 2;

(5) FIG. 4 shows a perspective view of a second design of a piston for use with the reusable film bag cartridge of FIG. 1;

(6) FIG. 5 shows a side view of the piston of FIG. 4; and

(7) FIG. 6 shows a cross-sectional view of the piston of FIG. 4.

DETAILED DESCRIPTION

(8) In the following the same reference numerals will be used for parts having the same or equivalent function. Any statements made having regard to the direction of a component are made relative to the position shown in the drawing and can naturally vary in the actual position of application.

(9) FIG. 1 shows an exploded view of a reusable film bag cartridge 10. The reusable film bag cartridge 10 shown in FIG. 1 is configured to discharge two materials, such as a multi-component adhesive comprising a binder and a hardener. The reusable film bag cartridge 10 comprises two pistons 12 which will be described below in detail with respect to FIGS. 2 to 6.

(10) Each piston 12 is inserted into a cylindrical passage 14 of a sleeve 16, with each of the passages 14 storing a film bag cartridge 18 comprising a film 20 that is fixedly connected to a head part 22 of the film bag cartridge 18.

(11) The two passages 14 are fixedly connected to each other. However, the two passages 14 may also be integrally formed with one another. It is to be understood that the reusable cartridge 10 can also comprise only one passage 14 or more than two passages 14, to store only one material or more than two materials, respectively.

(12) The sleeve 16 is configured to be coupled to the head part 22 of the film bag cartridge 18, with the head part 22 comprising an outlet 24. The outlet 24 can be coupled to a mixing element (not shown) in use. In the storage state the outlet 24 can be sealed off using a plunger 26. According to the design of the reusable film bag cartridge 10 shown in FIG. 1, the head part 22 is sealed off by the plunger 26 by means of a cap nut 28. It is to be understood that the sleeve 16 may also be coupled to a film bag cartridge 10 by inserting the sleeve 16 into a corresponding seat configured to receive the sleeve 16 therein. In the example shown the head part 22 is integrally formed with a film 18′ to form the film bag cartridge 18.

(13) The sleeve 16 is preferably an extruded aluminum sleeve. Alternatively, the sleeve 16 can be formed from an injection molded plastic material.

(14) The respective sleeve 16 comprises projections 72 arranged at the front end of the sleeve 16 at an inner surface of the passage 14.

(15) Now turning to the description of the pistons 12 shown in detail FIGS. 2 to 6, wherein FIGS. 2 and 3 show a piston 12 according to a first design and FIGS. 3 to 6 show a piston 12 according to a second design. The piston 12 according to the first design basically differs from the piston 12 according to the second design in size and the resultant reduction in number of parts associated therewith. Unless described otherwise, the pistons 12 according to the first and second designs are basically identical in function.

(16) Each piston 12 comprises a piston base 30 and a piston head 32, which are connected to each other by an intermediate portion 34 (FIGS. 3 and 6). An extension axis E of the piston 12 extends from the piston base 30 through the intermediate portion 34 and through the piston head 32. The extension axis E of the piston 12 and a discharging axis D of the reusable film bag cartridge 10 are aligned in parallel to each other, when the piston 12 is inserted into the passage 14 of the sleeve 16.

(17) The piston 12 further comprises a plurality of lip sections 36 extending radially outwardly with respect to the extension axis E from a sidewall 38 of the piston head 32. The plurality of lip sections 36 are respectively spaced apart from one another by slits 40 being formed between two neighboring lip sections 36. The plurality of slits 40 separating the plurality of lip sections 36 extend from the outside radially inwardly towards the sidewall 38 of the piston head 32. As the piston 12 according to the first design is larger than the piston 12 according to the second design, the piston 12 according to the first design comprises more lip sections 36 than the piston 12 according to the second design. Furthermore, each of the slits 40 of the piston 12 according to the first design passes over into a channel 42 being aligned basically in parallel to the extension axis E of the piston 12.

(18) As can be seen best from FIGS. 3, 5 and 6, the piston base 30 and the piston head 32 are spaced apart from each other by the intermediate portion 34 along the extension axis E, thereby forming a gap 44 between the plurality of lip sections 36 and the piston base 30 of the piston 12. The gap 44 thus axially separates the piston base 30 and the piston head 32 at the extension axis E. Nevertheless, the piston base 30, the piston head 32, the intermediate portion 34 and the plurality of lip sections 36 are formed as one piece, i.e. all components of the piston 12 are formed integrally.

(19) Preferably, the piston 12 is injection molded from only one material, in particular POM, PTFE, PA or a polymer or a thermoset material having a hardness measured with the Shore D Durometer selected in the range of 55 D to 100 D.

(20) As is well known in the art, a hot injection molded material may shrink during its cooling. However, in order to overcome this drawback, and in particular to retain the size of the plurality of lip sections 36, each lip section 36 comprises at least one recess 46 on an inner surface 48 facing the sidewall 38 of the piston head 32. As can be seen best in FIGS. 2 and 5, two recesses 46 are formed on the inner surface 48 per each lip section 36. It is to be understood that each lip section 36 can comprise more or less than two recesses 46. Furthermore, the recesses 46 are formed on an outer portion 50 of the lip section 36 inclined outwardly towards a front face 52 with respect to the extension axis E of the piston 12. It is to be understood, that the outer portion 50 of the lip can also be formed without a recess 46.

(21) Each of the lip sections 36 not only comprises an outer portion 50 inclined outwardly towards the front face 52 with respect to the extension axis E of the piston 12, but also comprises a radial portion 54 which extends from the sidewall 38 of the piston head 32 radially outwardly with respect to the extension axis E of the piston 12.

(22) Furthermore, each of the respective lip sections 36 is moveable relative to the piston head 32 and the piston base 30. Additionally, as can be seen from the side views of the piston 12 shown in FIGS. 3 and 5, a diameter defined by the plurality of the lip sections 36 is larger than a diameter of the piston base 30, so that the resilient lip sections 36 push against an inner wall of the passage 14 of the sleeve 16, when the piston 12 is inserted into a corresponding passage 14 of the sleeve 16. However, in order to ensure that during the movement of the piston 12 along the dispersing axis D of the cartridge 10 none lip section 36 of the plurality of lip sections 36 is bend over too much and eventually breaks away from the piston head 32, the gap 44 formed between the plurality of lip sections 36 and the piston base 30 is 0.8 to 1.2 mm wide in the direction of the extension axis E of the reusable cartridge piston 12, so that the piston base 30 acts as a support for the plurality of lip sections 36 deflected towards the piston base 30.

(23) The lip sections 36 are resilient or flexible and moveable relative to the piston 12 and piston base 30 without breaking, and are embodied to be movable based on a force of inserting these into the sleeve 16 mechanically by hand, although one could potentially use compressed air (e.g. 6.9 bar) for assistance.

(24) On dispensing the material stored in the film bag cartridge 18 pressures in the range of 10 to 50 bar are exerted onto the piston base 30 via a dispenser and to dispense materials stored in the film bag cartridge 18. These pressures are transferred via the piston 12 and the plurality of lip sections 36 to the film bag cartridge 18. The lip sections 36 like the piston 12 have to be configured such that they can cope with this transfer of pressures from the dispenser to the film bag cartridge 18.

(25) When the piston 12 is inserted into a passage 14 of a sleeve 16, the piston 12 is configured to be moved from a storage position into a discharge position along the discharging axis D of the reusable film bag cartridge 10, thereby discharging the material stored inside the film bag cartridge 18. In order to collect the part of the emptied film bag cartridge 18, the plurality of lip sections 36 and the sidewall 38 of the piston head 32 define an annular groove 56 therebetween, which receives and collects the empty part of the film bag cartridge 18.

(26) Furthermore, in order to guide the piston 12 during its movement along the discharging axis D of the cartridge 10, the piston base 30 can comprise a plurality of guide structures 58 present at the sidewall 60 of the piston base 30. The guide structures 58 are formed as axially aligned protrusions protruding from the sidewall 60 of the piston base 30 that can engage corresponding channels present in the sleeve 16.

(27) Alternatively, the guide structures 58 of the piston 12 can also be formed as channels, if the passage 14 of the sleeve 16 comprises corresponding protrusions.

(28) In this connection it should be noted that the sleeve 16 and/or the piston 12 can be formed without such guide structures 58 and simply have an inner surface without recesses or protrusions formed therein.

(29) As the piston 12 moves along the discharging axis D of the reusable film bag cartridge 10, the front face 52 facing away from the piston base 30 and formed at the piston head 32 is pushed against the film bag cartridge 18, thereby pushing the material stored inside the film bag cartridge 18 out of the same.

(30) Advantageous dispensing results are achieved if the front face 52 of the piston 12 forms a flat surface and is spaced further apart in the direction of the extension axis E of the piston 12 from the piston base 30 than the lip sections 36. Preferably, the front face 52 projects by 5% to 50% of the height of the piston 12 beyond each of the lip sections 36. The height of the piston is generally measured as the largest distance measured in parallel to the extension axis E between the front face 52 and an end face 64 of the piston base 30 remote from the front face 52.

(31) As can be seen best from FIGS. 4 and 5, the piston 12 according to the second design comprises a fall-out protector 62 that is used in conjunction with corresponding features present at the sleeve 16 to ensure that the piston 12 does not fall out of the sleeve during the replacement of an empty film bag cartridge 18 with a full new film bag cartridge 18.

(32) The fall-out protector 62 is formed as a notch basically aligned parallel to the extension axis E of the piston 12 and having an offset in circumferential direction of the piston base 30 of the piston 12. The fall-out protector 62 is configured to interact with the projection 72 that is arranged at the front end of the passage 14 of the sleeve 16. It is to be understood that the piston 12 according to the first design can also comprise at least one fall-out protector 62. It should be noted that more than one projection 72 can be arranged at the front end and that additionally or alternatively the one or more projections 72 can also be arranged at the rear end of the sleeve 16.

(33) Discharging of a material from a reusable film bag cartridge 10 functions as follows: first the film bag cartridge 18 is placed inside the passage 14 of the sleeve 16; then a force is applied on the piston 12 that is transferred to the film bag cartridge 18 which is thereby squeezed to subsequently dispense the material stored therein via the head part 22. As a result the material will overcome the film 20 and will be forced out of the cartridge 10 through the outlet 24 and eventually through the mixing element.

(34) After the material has been discharged from the film bag cartridge 18, the piston 12 can be removed out of the passage 14 of the sleeve 16, e.g. for maintenance of the piston or to replace a damaged piston. This is typically done when the film bag cartridge 18 is removed from the sleeve 168. The piston 12 or a new piston 12 may then be inserted again into the passage 14 of the sleeve 16, the reusable film bag cartridge 10 is then ready for use again.

(35) It should further be noted that a thickness of the respective lip section 36 is important. If the thickness is too thin the lip section 36 may be too fragile or breakable, if it is too thick it will not be easily moveable. Thus the typical thicknesses of the lip sections 36 will be on the order of mm's, for example 2 mm or less or 0.8 to 1.5 mm in thickness.

(36) It should further be noted that the geometric form of the respective lip section 36 is not specifically limited, and it may be polygonal, rectangular, pentagonal, square, hexagonal, octagonal, or triangular etc.

(37) The number of lip sections 36 is also not specifically limited and typically can vary from 4 to 30, in particular 6 to 20. The larger the number of lip sections 36 is, the more flexible these are and hence a larger number of lip sections 36 is better for larger diameter pistons 12. The trade-off is that the dies and injection molding equipment required to produce such a piston are more complicated in comparison to pistons 12 having a smaller number of lip sections 36.

(38) As indicated in both FIGS. 2 and 4, the slits 40 present between the lip sections 36 are not uniformly spaced apart, but rather comprise first and second slit sections 66, 68, so that a gap 70 formed between directly adjacent lip sections 36 is non-uniform. A spacing of the gap 70 between the first slit sections 66 is smaller than a spacing of the gap 70 between the second slit sections 68. The spacing of the gap 70 between the second slit section 68 is approximately 1.2 to 1.8 times as large as the spacing of the gap 70 between the first slit section 66.

(39) It should be noted in this connection that it is preferred if the first slit section 66 is smaller than the second slit section 68, with the first slit section 66 preferably being arranged further towards the outer circumference of the piston 12 than the second slit section 70.

(40) It should further be noted that the slits 40 and/or the annular groove 56 is/are not specifically limited as to form and they may be polygonal, rectangular, triangular, U-shaped, V-shaped etc.

(41) It should further be noted that the number of slits 40 is not specifically limited may often be 4 to 30, typically 6 to 20. In the event that any of the lip sections 36 are offset to each other vertically with respect to the extension axis E, then a comparison is made between an average gap 44 width between directly adjacent lip sections 36 by assuming they are arranged in the same plane.