DEVICE AND SYSTEM FOR ARRANGING FOLDS IN FOIL MATERIAL
20190263553 ยท 2019-08-29
Inventors
Cpc classification
International classification
Abstract
A device is provided for arranging folds in a strip of flattened tubular shrink foil material in a container sleeving system for applying tubular shrink foil material around containers. The device includes a guiding element having an upstream guiding element part formed by a first flat plate extending in a first plane, a downstream guiding element part formed by a second flat plate extending in a second plane rotated with respect to the first plane, and an intermediate guiding element connected to or integrally formed with the upstream and downstream guiding elements and shaped so as to smoothly guide the flattened tubular shrink foil material moving over the first flat plate towards the second flat plate. The device also includes pressure rollers arranged to press at least one additional fold into the tubular shrink foil material.
Claims
1-25. (canceled)
26. A device for arranging at least one additional fold in a strip of flattened tubular shrink foil material in a container sleeving system for applying tubular shrink foil material around containers, the device comprising a guiding element having a front side and a back side and configured to guide therealong the strip of flattened tubular shrink foil material moving in an axial direction along the guiding element, wherein the guiding element comprises: an upstream guiding element formed by a first flat plate extending in a first plane; a downstream guiding element formed by a second flat plate extending in a second plane rotated with respect to the first plane; and a generally wedge-shaped intermediate guiding element connected to or integrally formed with the upstream and downstream guiding elements and shaped so as to smoothly guide the flattened tubular shrink foil material moving over the first flat plate towards the second flat plate; the device further comprising at least one pair of pressure rollers arranged on either side of the downstream guiding element and configured to press at least one additional fold into the tubular shrink foil material.
27. The device as claimed in claim 1, wherein the lateral edges of the upstream guiding element are configured to guide therealong at least one original fold of the flattened tubular shrink foil material, wherein the lateral edges of the downstream guiding element are configured to form the at least one additional fold in the flattened tubular shrink foil material, the at least one additional fold being located at a position different from the position of the at least one original fold and wherein the pressure rollers are configured to press on both sides against the flattened tubular shrink foil material at the position of the at least one additional fold.
28. The device as claimed in claim 1, wherein at least one of the lateral edges of the downstream guiding element has an opening arranged to receive the pressure rollers for pressing on the strip of tubular shrink foil material to provide the at least one additional fold in the tubular shrink foil material.
29. The device as claimed in claim 1, wherein the circumference of the upstream guiding element is essentially the same as the circumference of the intermediate guiding element and wherein the circumference of the intermediate guiding element is essentially the same as the circumference of the downstream guiding element.
30. The device as claimed in claim 1, wherein the circumference in cross-section is constant over the entire height of the guiding element.
31. The device as claimed in claim 1, wherein the guiding element is shaped so that the travel paths of the strip of flattened tubular shrink foil material travelling in a downstream direction over the outer surfaces of the guiding element are equal at all positions along the circumference of the guiding element.
32. The device as claimed in claim 1, wherein the cross-sections of the upstream and downstream guiding elements are rectangular and wherein the cross-section of the upstream guiding element is essentially the same as the cross-section of the downstream guiding element.
33. The device as claimed in claim 1, wherein both opposite lateral edges of the downstream guiding element have at least one opening arranged to receive a respective pair of pressure rollers, the pressure rollers being configured to press a plurality of additional folds at either lateral edge of the strip of tubular shrink foil material.
34. The device as claimed in claim 1, further comprising a pair of pressing rollers arranged so as to at least partly remove one or more existing folds already present in the flattened tubular shrink foil material, wherein the pressing rollers are combined with the at least one pair of pressure rollers.
35. The device as claimed in claim 1, wherein the outer surfaces of the upstream guiding element are essentially flush with the outer surfaces of the intermediate guiding element and wherein the outer surfaces of the intermediate guiding element are essentially flush with the outer surfaces of the downstream guiding element.
36. The device as claimed in claim 1, comprising positioning rollers arranged in a select one or both of the downstream guiding element and the intermediate guiding element and configured to cooperate with associated positioning rollers attached to a frame.
37. The device as claimed in claim 1, comprising a foil material orientation unit configured to receive the strip of foil material from the downstream guiding element, change the orientation of the strip, and discharge the strip with a changed orientation.
38. The device as claimed in claim 1, wherein the strip of flattened tubular foil material is a continuous web of tubular shrink foil material to be cut into individual sleeves or pre-cut individual sleeves made of tubular shrink foil material having a given width, and wherein the intermediate guiding element part is dimensioned to fit the tubular shrink foil material of the given width.
39. The device as claimed in claim 1, wherein the intermediate guiding element is shaped so as to allow the cross-sectional shape of the strip of tubular shrink foil material moving along the guiding element part to smoothly change from a first shape at the upstream guiding element into a second shape at the downstream guiding element.
40. The device as claimed in claim 1, wherein the downstream guiding element is essentially axially aligned with the upstream guiding element, and wherein the cross-sectional shape and dimensions of the upstream guiding element and the downstream guiding element are the same.
41. The device as claimed in claim 1, wherein the downstream guiding element is arranged relative to the upstream guiding element at an orientation rotated along an axial axis of symmetry.
42. The device as claimed in claim 1, where the second plane of the downstream guiding element extends at an angle relative to the first plane of the upstream guiding element, wherein the angle ranges between 1 and 90 degrees.
43. A system for arranging at least one additional fold in a strip of flattened tubular shrink foil material, the system comprising: a device comprising a guiding element having a front side and a back side and configured to guide therealong the strip of flattened tubular shrink foil material moving in an axial direction along the guiding element, wherein the guiding element comprises: an upstream guiding element formed by a first flat plate extending in a first plane, a downstream guiding element formed by a second flat plate extending in a second plane rotated with respect to the first plane, and a generally wedge-shaped intermediate guiding element connected to or integrally formed with the upstream and downstream guiding elements and shaped so as to smoothly guide the flattened tubular shrink foil material moving over the first flat plate towards the second flat plate; the device further comprising at least one pair of pressure rollers arranged on either side of the downstream guiding element and configured to press at least one additional fold into the tubular shrink foil material; and a drive unit to move the strip in an axial direction along the guiding element, wherein the drive unit comprises a frame and a roller support attached to the frame, wherein the orientation of the roller support is configured to be set depending on the orientation of the downstream guiding element, wherein the guiding element is removably attached to the frame.
44. A container sleeving system for arranging sleeves of tubular shrink foil material around containers conveyed on a conveyor, the container sleeving system comprising: a device for arranging at least one additional fold in a strip of flattened tubular shrink foil material comprising: a guiding element having a front side and a back side and configured to guide therealong the strip of flattened tubular shrink foil material moving in an axial direction along the guiding element, wherein the guiding element comprises: an upstream guiding element formed by a first flat plate extending in a first plane, a downstream guiding element formed by a second flat plate extending in a second plane rotated with respect to the first plane, and a generally wedge-shaped intermediate guiding element connected to or integrally formed with the upstream and downstream guiding elements and shaped so as to smoothly guide the flattened tubular shrink foil material moving over the first flat plate towards the second flat plate; the device further comprising at least one pair of pressure rollers arranged on either side of the downstream guiding element and configured to press at least one additional fold into the tubular shrink foil material; a foil supply for supplying flattened tubular shrink foil material to the device; a spreading unit configured to receive the flattened tubular shrink foil material in which at least one additional fold has been arranged and spreading open the tubular shrink foil material; and a discharge unit for moving the flattened tubular shrink foil material along the spreading unit and discharging the flattened tubular shrink foil material towards one or more containers on the conveyor.
45. The container sleeving system as claimed in claim 19, comprising a cutting unit for cutting the strip of foil material into sleeves of predetermined length.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0045] Further characteristics of the present disclosure will be elucidated in the accompanying description of various exemplary embodiments thereof, examples of which are illustrated in the accompanying drawings wherein like reference numerals refer to the like elements throughout. The figures show:
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[0062] The drawings are not intended to be limiting in any way, and it is contemplated that various embodiments of the invention may be carried out in a variety of other ways, including those not necessarily depicted in the drawings. The accompanying drawings incorporated in and forming a part of the specification illustrate several aspects of the present invention, and together with the description serve to explain the principles of the invention; it being understood, however, that this invention is not limited to the precise arrangements shown.
DETAILED DESCRIPTION
[0063] The following description of certain examples of the invention should not be used to limit the scope of the present invention. Other examples, features, aspects, embodiments, and advantages of the invention will become apparent to those skilled in the art from the following description, which is by way of illustration, one of the best modes contemplated for carrying out the invention. As will be realized, the invention is capable of other different and obvious aspects, all without departing from the invention. Accordingly, the drawings and descriptions should be regarded as illustrative in nature and not restrictive.
[0064] Unless defined otherwise, all technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Still, certain elements are defined below for the sake of clarity and ease of reference. Furthermore it is noted that, as used herein and in the appended claims, the singular forms a, an, and the include plural referents unless the context clearly dictates otherwise. It is further noted that the claims may be drafted to exclude any optional element. As such, this statement is intended to serve as antecedent basis for use of such exclusive terminology as solely, only and the like in connection with the recitation of claim elements, or use of a negative limitation.
[0065] As will be apparent to those of skill in the art upon reading this disclosure, each of the individual exemplary embodiments described and illustrated herein has discrete components and features which may be readily separated from or combined with the features of any of the other several exemplary embodiments without departing from the scope of the present invention. Any recited method can be carried out in the order of events recited or in any other order which is logically possible.
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[0067] In the exemplary embodiment shown in
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[0069] Preferably the foil material is of a type that shrinks when it is subjected to a predefined physical phenomenon, for instance when it is subjected to heat. As explained later, the heat shrinkable foil may be applied around the container and then attached by heat-shrinking the foil onto the container.
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[0071] The supplied foil material 13, which has a flattened tubular shape, is caused to move (direction 18) along a fold arranging device 22 (only schematically shown in
[0072] As described above the sleeving device 10 comprises a spreading element 19 (which may be comprised of a plurality of parts). The spreading element 19 is suspended from a stationary frame 20 and is configured for spreading the strip of foil (which initially has a flattened tubular form) to an open position. To this end the spreading element 19 is provided with a spear or tip 21 shaped to open the foil 13 delivered as a flat envelop of foil material. For instance, the spear 21 may have a substantially flat cross section at the upstream end and more or less circular cross section at the downstream end thereof to bring the foil material to the desired tubular envelope or sleeve shape.
[0073] Sleeving device 10 further comprises a cutting unit 25 for cutting (S5) of sleeves from the opened foil material 13. The foil material may be guided past the cutting means unit for cutting the foil material at certain intervals so as to obtain individual sleeve-like foil envelopes or sleeves 26 of a suitable length. More specifically, the tubular foil material may be advanced over the spreading element and then stopped at a predetermined position such that the cutting device 25 may cut the foil material to realize a sleeve 26 having the required cutting length 61.
[0074] The sleeving device 10 also comprises a sleeve discharge unit 28, for instance comprising a pair of opposing inner guide wheels mounted at the distal end 29 of the spreading element 19 and a pair of outer drive wheels (which may be driven by a suitable electric motor, not shown in the figures) mounted at the frame 20, for shooting (S6) sleeves 26 cut from the strip of foil material towards the containers passing by the sleeving device. If the timing of discharging is correct and the containers are more or less aligned with the spreading element 19 the sleeves may be correctly arranged around the containers.
[0075] Once a sleeve 26 has been formed by the cutting unit 25, ejected (S6) towards the container 27 by the discharge unit 28 and arranged around the container by having the sleeve slide downwardly along the top end 14 of the container 27, the combination of sleeve 26 and container 27 is conveyed (S7) further in direction 17 by conveyor 6. Conveyor 6 transports the sleeved containers further downstream to a shrink unit 29 for attaching the sleeves around the containers by shrinking the same. For instance, the shrink unit 29 may be a heated steam oven wherein the sleeve 26 may be heat shrunk (S8) so that the sleeve 26 is permanently attached to the container 27, providing a labeled container 9. In a subsequent step a drying process may be applied.
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[0077] Referring to
[0078] The guiding element 40 has a front side and a back side and is configured to guide therealong a strip (S,
[0079] In other exemplary embodiments the intermediate guiding element part is integrally formed between the upstream and downstream guiding element parts 41, 42. The intermediate guiding element part 43 in the exemplary embodiments shown in
[0080] The guiding element may be provided with a positioning unit (only partly shown in the figures) including a first set of positioning rollers 46 provided in a transversal groove 45 in the outer surface of the intermediate guiding element part 43 and a second set of positioning rollers 47 provided in the outer surface of the downstream guiding element part 42. The positioning unit further comprises two sets of driven or non-driven further positioning wheels (not shown) that are arranged to press against the first and second set of positioning rollers with the foil arranged between the positioning rollers and the further positioning rollers so that the further positioning rollers may engage the tubular foil material. In embodiments wherein the further positioning rollers are driven by a drive unit (not shown), the rollers may assist in moving the foil material in axial direction 50 from the upstream guiding element part 41, along the intermediate guiding element part 43 and the downstream guiding element part 42 in the direction of the sleeving device 10.
[0081] At least one of the lateral edges 62, 63 of the downstream guiding element part 42 (in the embodiment shown in
[0082] The position of the additional folds is determined by the orientation of the first plane (i.e. the orientation of the upstream guiding element part 41) with respect to the second plane (i.e. the orientation of the downstream guiding element part 42). In
[0083] In exemplary embodiments of the present disclosure the guiding element is shaped in such a manner that a strip of tubular foil material is able to travel smoothly from the upstream guiding element part 41 towards the downstream guiding element part 42 and further without encountering any substantial disturbances that may cause wrinkles, creases, unwanted folds, etc. To this end the circumference 51 (cf.
[0084] Alternatively or additionally the guiding element is shaped so that the travel paths of the strip of flattened tubular shrink foil material travelling in downstream direction over the outer surfaces of the guiding element are equal at all positions along the circumference of the guiding element. Preferably the guiding element is shaped in such a manner that the circumference remains constant over the height of the guiding element while the lengths of the travel paths over the entire circumference are equal as well. In this manner a particularly smooth travel behavior is created, which means that the risk of disturbances while traveling along the guiding element is further reduced.
[0085] The guiding element may furthermore be shaped so that the outer surfaces of the upstream guiding element part are essentially flush with the outer surfaces of the intermediate guiding element part and/or so that the outer surfaces of the intermediate guiding element part are essentially flush with the outer surfaces of the downstream guiding element part. By making the guiding element parts flush relative to each other there is essentially no disturbance at the transition between the upper guiding element part and the intermediate guiding element part and at the transition between the intermediate guiding element part and the downstream guiding element part.
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[0087] The support 65 comprises a yoke comprised of a first yoke member 80 and a second yoke member 82 rotatably mounted to the first yoke member 80 through a hinge element 83. The first yoke member 80 is configured to support pressure rollers 107, 108 and drive rollers 104, 105 while the second yoke member 81 supports the pressure rollers 90, 91. The drive rollers 104, 105 are further configured to carry the guiding element 40.
[0088] The guiding element can therefore be removably attached to the frame 61.
[0089] This makes the guiding element easily replaceable so that the position of the fold in the tubular foil material can be easily set by selecting an appropriate guiding element and attaching the same to the frame 61.
[0090] The rollers are carried on respective shafts 100-102 that enable the lateral position of at least one of the rollers to be adapted (movement in direction 120 possible, see
[0091] At the downstream end of the fold arranging system 60 a foil material orientation unit 69 is provided. The foil material orientation unit 69 comprises two guiding roller supports 70, 71 that are rotatably mounted to the frame 61. Each of the guiding roller support 70, 71 can be individually rotated to a suitable position. The angle depends on the shape of the guiding element 40, more specifically to the orientation of the upstream guiding element part 41 receiving the strip of foil material to be folded and the orientation of the downstream guiding element part 42 receiving the strip of foil material that has been folded. The guiding roller 73 of guiding roller support 71 is orientated in such a way by rotation of the guiding roller support 71 that the orientation corresponds to the orientation of the downstream guiding element part 42. The guiding roller 74 of guiding roller support 70 is orientated in such a way by rotation of the guiding roller support 70 that the orientation corresponds to the orientation of the upstream guiding element part 41. However, different orientations are also possible. The angles at which the respective guiding support supports 70, 71 extend relative to the frame 61 can be derived from respective scales 75 and 76.
[0092] Although the present disclosure has been described with exemplary embodiments, various changes and modifications may be suggested to one skilled in the art. It is intended that the present disclosure encompass such changes and modifications as fall within the scope of the appended claims.