SECONDARY LUBRICATION FOR GEARS AND GEARBOXES
20190264799 ยท 2019-08-29
Inventors
Cpc classification
F16H57/041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0431
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H55/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H57/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H55/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A solid lubricant-carrying gear which is lubricated by a liquid lubricant communicated to the gear by a primary lubrication system includes a gear body and a solid lubricant body. The gear body is arranged along a rotation axis and has a first surface, an axially opposite second surface, and an outward radial face extending about the rotation axis having gear teeth and lubricant directing features. The solid lubricant body is coupled to the gear body and includes a lubricant which melts at a melting temperature above that of the liquid lubricant to provide secondary lubrication to the gear via the lubricant directing features. Gearboxes, aircraft having transmissions employing solid lubricant-carrying gears, and methods of lubricating gears are also described.
Claims
1. A solid lubricant-carrying gear which is lubricated by a liquid lubricant communicated to the gear by a primary lubrication system, the gear comprising: a gear body arranged along a rotation axis having a first surface, an axially opposite second surface, and an outward radial face extending about the rotation axis having gear teeth and lubricant directing features; and a solid lubricant body coupled to the gear body, wherein the lubricant body comprises a solid lubricant which melts at a melting temperature above that of the liquid lubricant to provide secondary lubrication to the gear teeth via the lubricant directing features.
2. The gear as recited in claim 1, wherein the lubricant body is arranged radially between the rotation axis and the outward radial face of the gear body.
3. The gear as recited in claim 1, wherein the lubricant body is positioned against the first surface of the gear body.
4. The gear as recited in claim 1, wherein the lubricant body is a first lubricant body and further comprising a second lubricant body, the first lubricant body positioned on the gear body first surface and the second lubricant body positioned on the gear body second surface.
5. The gear as recited in claim 1, wherein the lubricant directing features comprise a channel extending radially from the lubricant body to a bottom land of the gear teeth arranged about the gear body outward radial face.
6. The gear as recited in claim 5, wherein the channel extends across the first surface of the gear body.
7. The gear as recited in claim 1, wherein the lubricant directing features comprise a channel extending through an interior of the gear body between an inlet located adjacent the lubricant body and an outlet located on a bottom land of the gear teeth arrange about the gear body outward radial face.
8. The gear as recited in claim 1, wherein the lubricant directing features comprise a bracket fixed to the gear body and arranged to direct lubricant issuing from the lubricant body radially outward from the gear body.
9. The gear as recited in claim 8, wherein the bracket axially overlaps the lubricant body.
10. The gear as recited in claim 8, wherein the bracket has a radially extending channel coupling the lubricant body with a bottom land of gear teeth arranged about the gear body outward radial face.
11. The gear as recited in claim 8, wherein the bracket is press-fit or fastened to the first surface of the gear body.
12. The gear as recited in claim 8, wherein the bracket is a first bracket and further comprising a second bracket, the second bracket fixed to the second surface of the gear body.
13. The gear as recited in claim 1, wherein the lubricant directing features comprise a channel positioned on the radially outer face of the gear body and within a bottom land defined between adjacent gear teeth arranged on the radially outer face of the gear body, the lubricant body disposed in the channel within the bottom land.
14. A gearbox to transmit torque from an engine to a driven element, comprising: a housing; a gear train having a first gear as recited in claim 1, the first gear supported for rotation about the rotation axis within the housing, wherein the solid lubricant body is arranged radially between the rotation axis and the outward radial face of the gear body; and liquid lubricant disposed within the housing to lubricate the first gear as the first gear intermeshes with a second gear of the gear train.
15. The gearbox as recited in claim 14, wherein the lubricant body is a first lubricant body and further comprising a second lubricant body, the first lubricant body positioned on the gear body first surface and the second lubricant body on the gear body second surface.
16. The gearbox as recited in claim 14, further comprising a bracket fixed to the gear body an arranged to direct lubricant issuing from the lubricant body radially outward from the gear body, wherein the bracket axially overlaps the lubricant body, wherein the bracket has a radially extending channel coupling the lubricant body with a bottom land of gear teeth arranged about the gear body outward radial face, and wherein the bracket is press fit or fastened to the first surface of the gear body.
17. The gearbox as recited in claim 14, wherein the lubricant body is positioned on the radially outer face of the gear body and within a bottom land defined between adjacent gear teeth arranged on the radially outer face of the gear body.
18. An aircraft comprising a transmission system comprising the gearbox of claim 14.
19. A method of lubricating a gear, comprising: heating a solid lubricant body carried by the solid lubricant-carrying gear; melting the solid lubricant body using the heat communicated by the solid lubricant-carrying gear; directing the melted lubricant from the solid lubricant body into space between adjacent pairs of gear of the solid-lubricant carrying gear; and cooling the solid-lubricant-carrying gear using the directed liquid lubricant issuing from the melting solid lubricant body.
20. The method as recited in claim 19, further comprising: communicating torque through the solid lubricant-carrying gear and an intermeshed second gear; lubricating the intermeshed solid lubricant-carrying gear and the intermeshed second gear with a lubricant flow from a primary lubrication system; and reducing or eliminating the lubricant flow from the primary lubrication system while communicating torque through the solid lubricant-carrying gear and an intermeshed second gear.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] So that those skilled in the art to which the subject disclosure appertains will readily understand how to make and use the devices and methods of the subject disclosure without undue experimentation, embodiments thereof will be described in detail herein below with reference to certain figures, wherein:
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0020] Reference will now be made to the drawings wherein like reference numerals identify similar structural features or aspects of the subject disclosure. For purposes of explanation and illustration, and not limitation, a partial view of an exemplary embodiment of a solid lubricant-carrying gear in accordance with the disclosure is shown in
[0021] As described below, a secondary lubrication system is provided for a helicopter or other rotary wing aircraft that operates continuously and will continue to operate when the primary system fails. The secondary lubrication system is a passive system that operates without any intervention from sensors or an operator and is thus less prone to failures than other secondary lubrication systems and is not subject to operator error.
[0022] Referring to
[0023] With reference to
[0024] As will be appreciated by those of skill in the art, gear mesh 42 within a gearbox 26 may become lubricant starved or cease receiving sufficient lubricant for gear cooling from the primary lubrication system during loss-of-lubrication (LOL) events. Without sufficient lubrication, heat generated from friction of intermeshed gears 40 accumulates rapidly in the gears 40potentially to the point where the mechanical properties of the material forming the gear 40 changes such that the gears 40 can no longer communicate mechanical energy through the intermesh of gears 40. At that point a conventional gear train may become unable to communicate mechanical rotation to the aircraft rotor system. To prevent this, some types rotorcraft to carry secondary lubrication systems. The secondary lubrication system typically provides a secondary flow of lubrication to the aircraft gear train to prolong the interval during which lubricant flow from the primary lubrication system can be reduced or interrupted. Such secondary lubrication systems generally provide sufficient time for an aircraft to land prior loss of power to the rotorcraft rotor system, which could otherwise follow shortly upon loss of lubrication from the primary lubrication, e.g., on the order of minutes in some types of aircraft.
[0025] In embodiments described herein a solid lubricant-carrying gear 100 is provided as the secondary lubrication system. More particularly, solid lubricant-carrying gear 100 includes a gear body 102 and a solid lubricant body 104 which melts at a melting temperature above that of the liquid lubricant to provide secondary lubrication to gear teeth via lubricating features, as will be described. Solid lubricant body 104 is fixed to gear body 102, rotates in concert with gear body 102, and provides a source of lubrication to gear train 30 in response to heating of gear body 102. In certain embodiments solid lubricant-carrying gear 100 serves as a secondary lubrication system for rotorcraft 10 (shown in
[0026] With reference to
[0027] In certain embodiments solid lubricant body 104 is a first lubricant body coupled to first surface 108 of solid lubricant body 104 and solid lubricant-carrying gear 100 includes a second solid lubricant body 120 coupled to second surface 110 of gear body 102. As will be appreciated by those of skill in the art in view of the present disclosure, second solid lubricant body 120 provides additional secondary lubrication to solid lubricant-carrying gear 100. As will also be appreciated by those of skill in the art in view of the present disclosure, solid lubricant-carrying gear 100 can provide a lightweight and/or relatively low cost secondary lubrication system, allows gearbox 26 (shown in
[0028] With reference to
[0029] As shown in
[0030] In certain embodiments surface channel 228 is a first surface channel 228 and gear body 202 includes at least one second surface channel 230. Second surface channel 230 is defined by first surface 208 and is circumferentially offset from first surface channel 228 about rotation axis 206 (shown in
[0031] With reference to
[0032] As shown in
[0033] In the illustrated exemplary embodiment solid lubricant body 304 is a first solid lubricant body 304 and solid lubricant-carrying gear 300 has a second solid lubricant body 320. Second solid lubricant body 320 is positioned on gear body second surface 310 between rotation axis and outward radial face 312. A second internal channel 338 is defined within gear body 302, second internal channel 338 extending between second solid lubricant body 320 and bottom land 318, second internal channel 338 cooperating with first internal channel 332 to provide lubrication and cooling to gear teeth 316 through bottom land 318.
[0034] With reference to
[0035] In the illustrated exemplary embodiment solid lubricant body 404 is a first solid lubricant body 404 and solid lubricant-carrying gear 400 includes second solid lubricant body 440. Second solid lubricant body 440 is arranged within a bottom land 442 adjacent to bottom land 418. Second solid lubricant body 440 provides additional liquid lubricant 414 to solid lubricant-carrying gear 400, increasing the interval during which mechanical rotation 32 (shown in
[0036] With reference to
[0037] In the illustrated exemplary embodiment bracket 542 is coupled to gear body 502 by a fastener 544. Fastener 544 is received within gear body 502 at a radially inner location 546 and defines a lubricant issue aperture 548 at a radially outer location 550 with gear body first surface 510. Issue aperture 548 is defined at gear body outward radial face 512 and is sized to meter flow of liquid lubricant 514 to outward radial face 512. As will be appreciated by those of skill in the art in view of the present disclosure, selection of a flow area defined by issue aperture 548 allows for control of the flow rate of liquid lubricant 514 from solid lubricant body 404.
[0038] As also shown in
[0039] As will be appreciated by those of skill in the art in view of the present disclosure, second solid lubricant body 520 provides an additional source of secondary lubrication for gear train 30 (shown in
[0040] With reference to
[0041] Bracket 656 defines one or more bracket channel 662. Bracket channel 662 extends radially through bracket 656 and has a radially inner inlet 664 and a radially outer outlet 666. Bracket channel inlet 664 is adjacent to solid lubricant body 604. Bracket channel outlet 666 is adjacent to outward radial face 612. As will be appreciated by those of skill in the art in view of the present disclosure, liquid lubricant 614 issuing from solid lubricant body 604 is metered through the minimum flow area of bracket channel 662, bracket 656 thereby defining a lubricant directing feature. The metering provided by bracket channel 662 provides control of the rate of issue of liquid lubricant 614 from solid lubricant body 604. As will also be appreciated by those of skill in the art in view of the present disclosure, use of bracket 656 allows for metered supply of liquid lubricant 614 without altering the structure of gear body 602, which facilitates retrofitting gear body 602 as the structure of gear body 602 remains substantially unchanged.
[0042] With reference to
[0043] In certain embodiments torque can be communicated through the solid lubricant-carrying gear and an intermeshed second gear, e.g., intermeshed second gear 40 (shown in
[0044] The methods and systems of the present disclosure, as described above and shown in the drawings, provide for gearboxes systems with superior properties including secondary lubrication supplies integrally housed within the gear box and carried gears within the gearbox. While exemplary lubricant directing features are shown and described above it is to be understood and appreciated that other types of lubricant directing features can be employed and remain within the scope of the present as the apparatus and methods of the subject disclosure have been shown and described with reference to preferred embodiments; those skilled in the art will readily appreciate that changes and/or modifications may be made thereto without departing from the scope of the subject disclosure.