Internal-combustion-engine fuel injection control device
10393051 ยท 2019-08-27
Assignee
Inventors
- Takao Fukuda (Hitachinaka, JP)
- Hideyuki Sakamoto (Hitachinaka, JP)
- Masahiro TOYOHARA (Hitachinaka, JP)
- Yoshihisa Fujii (Hitachinaka, JP)
- Osamu MUKAIHARA (Hitachinaka, JP)
- Mitsuhiko Watanabe (Hitachinaka, JP)
- Takeshi Konno (Hitachinaka, JP)
Cpc classification
F02D2041/2051
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2041/2013
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2041/2058
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An internal-combustion-engine fuel injection control device which can accurately control a boosted voltage applied to a fuel injection valve during fuel injection and can control a variation in a fuel injection amount without increasing a size or a cost of the fuel injection control device even when a width of a fuel injection driving pulse to drive the fuel injection valve is small is provided. A fuel injection control device includes a boosting operation control unit configured to start a boosting operation at predetermined timing regardless of an amount of a detected voltage when the detected voltage is higher than a threshold voltage for starting boosting and is lower than a threshold voltage for stopping boosting.
Claims
1. An internal-combustion-engine fuel injection control device comprising: a booster circuit configured to generate a boosted voltage that opens a fuel injection valve, the fuel injection valve being configured to directly supply fuel into a combustion chamber; a boosting operation control unit; and a voltage detection unit configured to detect an actual voltage in the booster circuit, wherein a boosting operation is started when the actual voltage detected by the voltage detection unit reaches a first threshold voltage that triggers a start of boosting, the boosting operation is stopped when the actual voltage detected by the voltage detection unit reaches a second threshold voltage for stopping boosting, the boosting operation control unit is configured to start the boosting operation at a predetermined timing, and the boosting operation is started without regard to a timing of a fuel injection, the boosting operation control unit includes a circuit configured to temporarily change a value of the actual voltage detected by the voltage detection unit to a value that is lower than the first threshold voltage that triggers the start of boosting by dividing the boosted voltage and providing a divided portion of the boosted voltage to the voltage detection unit, and the circuit includes a first resistor and a switching element that are connected to GND at a connection point of a second and third resistor configured to divide the boosted voltage.
2. The internal-combustion-engine fuel injection control device according to claim 1, wherein the fuel injection control device includes a plurality of threshold voltages for starting boosting which voltages have different voltage values, and the boosting operation control unit includes a switch for switching a threshold voltage for starting boosting which switch is configured to switch which of the plurality of threshold voltages for starting boosting is selected.
3. The internal-combustion-engine fuel injection control device according to claim 1, wherein the circuit is configured to start the boosting operation when the detected voltage is lower than the threshold voltage for stopping boosting.
4. The internal-combustion-engine fuel injection control device according to claim 1, wherein the predetermined timing is repeatedly set with a predetermined time interval passing between each setting of the timing.
5. The internal-combustion-engine fuel injection control device according to claim 4, wherein the predetermined timing is timing at which voltage is not applied to the fuel injection valve.
6. The internal-combustion-engine fuel injection control device according to claim 1, wherein the predetermined timing is timing at which voltage generated in the booster circuit is applied to the fuel injection valve.
7. The internal-combustion-engine fuel injection control device according to claim 1, wherein the predetermined timing is timing at which predetermined delay time is elapsed from application of voltage generated in the booster circuit to the fuel injection valve.
8. The internal-combustion-engine fuel injection control device according to claim 1, wherein the predetermined timing is timing after application of voltage generated in the booster circuit to the fuel injection valve is over.
9. The internal-combustion-engine fuel injection control device according to claim 1, wherein the predetermined timing is timing at which voltage is applied to the fuel injection valve.
10. The internal-combustion-engine fuel injection control device according to claim 1, wherein the predetermined timing is timing at which application of voltage to the fuel injection valve is over.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
DESCRIPTION OF EMBODIMENTS
(11) In the following, embodiments of an internal-combustion-engine fuel injection control device according to the present invention will be described with reference to the drawings.
(12) [First Embodiment]
(13) In
(14) As illustrated in the drawings, an engine (internal-combustion-engine) 101 includes a piston 102, an intake valve 103, and an exhaust valve 104. After an amount of a flow of intake air necessary for combustion is measured by an air flow meter (AFM) 120, an amount of the air is adjusted by a throttle valve 119. Then, the air is supplied to a combustion chamber 121 of the engine 101 through a collector 115, an intake pipe 110, and the intake valve 103. Fuel is supplied from a fuel tank 123 to the engine 101 with a low-pressure fuel pump 124 and a pressure thereof is increased, by a high-pressure fuel pump 125, to a pressure with which fuel injection can be performed by a pressure in the combustion chamber 121 in a compression process. The high-pressure fuel is injected in a granular manner from a fuel injection valve 105 to the combustion chamber 121 of the engine 101 and is ignited by an ignition plug 106 energized by an ignition coil 107.
(15) Exhaust gas after the combustion is exhausted to an exhaust pipe 111 through the exhaust valve 104 and is purified by a three-way catalyst 112. An engine control unit (ECU) 109 includes a fuel injection control device 127. To the ECU, a signal from a crank angle sensor 116 of the engine 101, a signal of an amount of air from the AFM 120, fuel pressure from a fuel pressure sensor 126, a signal from an oxygen sensor 113 to detect an oxygen concentration in exhaust gas, a signal from a water temperature sensor 108 for engine cooling water, and a signal of an accelerator position from an accelerator position sensor 122 are input. Based on the signal from the accelerator position sensor 122, the ECU 109 calculates torque required to the engine 101 and determines an idle state or the like of the engine 101. The ECU 109 includes a revolution detecting unit that calculates the number of engine revolutions based on the signal from the crank angle sensor 116. Also, the ECU 109 calculates an intake air amount necessary for the engine 101, performs control in such a manner that the throttle valve 119 is opened for a degree that matches the air amount, and further calculates an amount of necessary fuel. According to the calculated amount of necessary fuel, the fuel injection control device 127 outputs current, with which the fuel injection valve 105 performs fuel injection, for a period corresponding to a pressure of the fuel. Moreover, the ECU 109 outputs an ignition signal to ignite the ignition plug 106 at optimal timing.
(16) Also, the exhaust pipe 111 and the collector 115 are connected to each other by an EGR passage 118. In a middle of the EGR passage 118, an EGR valve 114 is included. A degree of opening of the EGR valve 114 is controlled by the ECU 109. When necessary, the exhaust gas in the exhaust pipe 111 is returned to the intake pipe 110 through the EGR passage 118.
(17) In
(18) For example, when a voltage in the booster circuit (voltage detected by comparator for recognizing a start of boosting Comp2 which is voltage detection unit) is higher than a threshold voltage for starting boosting and is lower than a threshold voltage for stopping boosting, the unit of generating a boosting starting signal for refreshing 13 generates a pulsed boosting starting signal for refreshing 9 at predetermined timing and outputs the boosting starting signal for refreshing 9 to a boosting switching control block 2, whereby the fuel injection control device 127 starts a boosting operation with the booster circuit. Then, when a boosted voltage generated by a battery voltage reaches the threshold voltage for stopping boosting Vstop, the fuel injection control device 127 stops the boosting operation performed by the booster circuit.
(19) Here, timing at which the unit of generating a boosting starting signal for refreshing 13 generates the boosting starting signal for refreshing 9 and outputs the signal to the boosting switching control block 2 can be set in the following manner according to a characteristic or the like required to the fuel injection control device 127.
(20) For example, when the boosting starting signal for refreshing 9 is generated and output to the boosting switching control block 2 with a predetermined time interval, it is possible to make the booster circuit perform the boosting operation periodically and to securely prevent fuel injection in a state in which the boosted voltage is decreased.
(21) Also, in a case of outputting the boosting starting signal for refreshing 9 with the predetermined time interval, fuel injection timing and timing of starting boosting are not synchronized. Thus, it is considered that the boosting operation is started by the booster circuit in a middle of the fuel injection. In such a case, the boosting operation may or may not be performed by the booster circuit in a middle of the fuel injection. Also, since timing at which the fuel injection timing and the timing of starting boosting overlap with each other varies, a value of current applied to the fuel injection valve may vary. Thus, it is considered that the boosting starting signal for refreshing 9 is generated and output to the boosting switching control block 2 with the predetermined time interval and that the timing of generating the boosting starting signal for refreshing 9 and outputting the signal is limited to timing at which voltage such as the battery voltage is not applied to the fuel injection valve 105.
(22) Also, in consideration of timing of applying current to the fuel injection valve 105, the booster circuit is operated while timing of generating the boosting starting signal for refreshing 9 and outputting the signal to the boosting switching control block 2 is set as timing substantially-simultaneous with timing of applying the boosted voltage generated in the booster circuit to the fuel injection valve 105. Accordingly, it is possible to make the booster circuit perform the boosting operation faster than a case of operating the booster circuit after a boosted voltage becomes equal to or lower than the threshold voltage for starting boosting Vstart and to remarkably reduce a period of recovery of the boosted voltage.
(23) Also, in a case where current in the fuel injection valve 105 is raised slowly and charging performance of the booster circuit is high, when the boosting starting signal for refreshing 9 is generated and the booster circuit is operated simultaneously with application of the boosted voltage to the fuel injection valve 105, the boosted voltage may reach the threshold voltage for stopping boosting Vstop immediately and the boosting operation performed by the booster circuit may be stopped. Thus, timing of generating the boosting starting signal for refreshing 9 and outputting the signal to the boosting switching control block 2 may be set as timing at which predetermined delay time passes after the boosted voltage generated in the booster circuit is applied to the fuel injection valve 105 and the boosting operation may be performed by the booster circuit after the predetermined delay time.
(24) Also, it is considered that performance of the booster circuit is influenced by the voltage of the battery 1. Thus, when the boosting operation is performed by the booster circuit while the boosted voltage is applied to the fuel injection valve 105, a difference may be generated in rising of current in the fuel injection valve 105 according to voltage of the battery voltage. Thus, timing of generating the boosting starting signal for refreshing 9 and outputting the signal to the boosting switching control block 2 may be set as timing that is after application of the boosted voltage generated in the booster circuit to the fuel injection valve 105 is completed.
(25) Moreover, for example, for synchronization with the number of engine revolutions or the fuel injection, timing of generating the boosting starting signal for refreshing 9 and outputting the signal to the boosting switching control block 2 may be set as timing simultaneous with application of voltage to the fuel injection valve 105 or as timing simultaneous with completion of application of voltage to the fuel injection valve 105.
(26) In
(27) As illustrated in
(28) In such a manner, according to the fuel injection control device 127 of the first embodiment, it is possible to start the boosting operation at predetermined timing and to make the boosted voltage reach the threshold voltage for stopping boosting before the next application of current regardless of an amount of voltage in the booster circuit even when a width of the fuel injection driving pulse to drive the fuel injection valve 105 is small, a decrease in the boosted voltage is small, and the boosted voltage does not become lower than the threshold voltage for starting boosting. Thus, it is possible to accurately control the boosted voltage applied to the fuel injection valve during the fuel injection (at start of application of current) and to control a variation in the fuel injection amount.
(29) Note that in the above-described embodiment, a case where there is only one fuel injection valve 105 has been described to make a description easier to be understood. However, there are many cases where an actual fuel injection control device simultaneously controls a plurality of (four, for example) fuel injection valves and includes one booster circuit. In such cases, the first application of current and the second application of current are not always performed with respect to a fuel injection valve of the same cylinder. However, even when current is applied to fuel injection valves of different cylinders, with the above-described configuration, it is possible to control a variation in current applied to each of the fuel injection valves and to effectively control a variation in an amount of fuel injected from each fuel injection valve.
(30) [Second Embodiment]
(31) In
(32) In a fuel injection control device 127 of the second embodiment, a boosted voltage is divided and input in a circuit of monitoring (or detecting) the boosted voltage in order to reduce a withstanding pressure of an input voltage in a comparator for recognizing a stop of boosting Comp1 and a comparator for recognizing a start of boosting Comp2 for reduction of a production cost of a part. That is, illustrated resistors R3 and R4 are resistors to divide the boosted voltage. The voltage which is divided by the resistors R3 and R4 and is at a point of connection of the resistor R3 and the resistor R4 is monitored by the comparator for recognizing a stop of boosting Comp1 and the comparator for recognizing a start of boosting Comp2. Here, for example, a threshold voltage for stopping boosting Vstop and a threshold voltage for starting boosting Vstart become R4/(R3+R4) times higher than a threshold voltage for stopping boosting Vstop and a threshold voltage for starting boosting Vstart in a case where voltage is directly input which case is described with reference to
(33) In the above-described first embodiment, the boosting starting signal for refreshing 9 is output at predetermined timing regardless of the boosted voltage. However, in the second embodiment, a resistor R5 and a switching element T14, which are included in a boosting operation control unit 15, are further connected to GND at the point of connection of the resistor R3 and the resistor R4. Then, by suitable selection of resistance values of these resistors R3, R4, and R5, voltage at a point of connection of the resistors R3, R4, and R5 (apparent boosted voltage) is temporality made equal to or lower than the threshold voltage for starting boosting Vstart and a boosting operation is started when the switching element T14 is turned on.
(34) In such a manner, according to the second embodiment, similarly to the first embodiment, it is possible to start a boosting operation at predetermined timing and to make a boosted voltage reach a threshold voltage for stopping boosting before the next application of current by performing on/off control of the switching element T14 instead of generating a boosting starting signal for refreshing 9 with the unit of generating a boosting starting signal for refreshing 13 of the first embodiment even when a width of a fuel injection driving pulse to drive a fuel injection valve 105 is small, a decrease in a boosted voltage is small, and the boosted voltage does not become lower than the threshold voltage for starting boosting. Thus, it is possible to accurately control a boosted voltage applied to the fuel injection valve during fuel injection and to control a variation in a fuel injection amount.
(35) [Third Embodiment]
(36) In
(37) In a fuel injection control device 127 of the third embodiment, a capacitor C2 is used instead of the resistor R5 for changing a voltage division ratio in the second embodiment.
(38) In the fuel injection control device 127, a switching element T14 is being off in normal time and the capacitor C2 is kept in a not-charged state. Here, in a case of operating a booster circuit regardless of an amount of a boosted voltage, when the switching element T14 is turned on, voltage at a connection point which voltage is divided by resistors R3 and R4 is decreased until the capacitor C2 is charged. Accordingly, a comparator for recognizing a start of boosting Comp2 recognizes that a boosted voltage becomes equal to or lower than the threshold voltage for starting boosting Vstart. Thus, a boosting operation is started regardless of an amount of the boosted voltage.
(39) In such a manner, according to the third embodiment, similarly to the first and second embodiments, it is possible to start a boosting operation at predetermined timing and to make a boosted voltage reach a threshold voltage for stopping boosting before the next application of current by performing on/off control of the switching element T14 instead of generating a boosting starting signal for refreshing 9 with the unit of generating a boosting starting signal for refreshing 13 of the first embodiment even when a width of a fuel injection driving pulse to drive a fuel injection valve 105 is small, a decrease in a boosted voltage is small, and the boosted voltage does not become lower than the threshold voltage for starting boosting. Thus, it is possible to accurately control a boosted voltage applied to the fuel injection valve during fuel injection and to control a variation in a fuel injection amount.
(40) Also, according to the third embodiment, there is an advantage that a booster circuit can be operated safely even when the switching element T14 is broken in an on-state in a case where a capacity of the capacitor C2 is set as an adequately-small value with respect to a variation of the boosted voltage.
(41) [Fourth Embodiment]
(42) In
(43) In the fuel injection control device 127 of the fourth embodiment, for a comparison of an input voltage in a comparator for recognizing a start of boosting Comp2, a different threshold voltage for starting boosting 2Vstart2 indicated by 10 is set in addition to a threshold voltage for starting boosting Vstart indicated by 6, that is, two kinds of threshold voltages for starting boosting which voltages have different voltage values are set. Then, voltage to be a target of a comparison in the comparator for recognizing a start of boosting Comp2 is switched by a switch for switching a threshold voltage for starting boosting 11 included in a boosting operation control unit 15. Here, for example, the threshold voltage for starting boosting 2Vstart2 is set equal to or higher than the threshold voltage for stopping boosting Vstop and a priority in the boosting operation is a boosting stopping signal 3>a boosting starting signal 4.
(44) In the fuel injection control device 127, the switch for switching a threshold voltage for starting boosting 11 is switched to a side of the threshold voltage for starting boosting Vstart indicated by 6 in normal time, a boosting operation is performed by utilization of the threshold voltage for starting boosting Vstart, and the boosting operation is stopped by utilization of the threshold voltage for stopping boosting Vstop.
(45) On the other hand, in a case of starting the boosting operation regardless of an amount of the boosted voltage, the switch for switching a threshold voltage for starting boosting 11 is temporarily switched to a side of the threshold voltage for starting boosting 2Vstart2 at the timing, the threshold voltage for starting boosting 2Vstart2 is selected from two kinds of threshold voltages for starting boosting, and the boosting operation is started by a booster circuit.
(46) In such a manner, according to the fourth embodiment, similarly to the first to third embodiments, it is possible to start a boosting operation at predetermined timing and to make a boosted voltage reach a threshold voltage for stopping boosting before the next application of current by switching the switch for switching a threshold voltage for starting boosting 11 and selecting an arbitrary threshold voltage for starting boosting instead of generating a boosting starting signal for refreshing 9 with the unit of generating a boosting starting signal for refreshing 13 of the first embodiment even when a width of a fuel injection driving pulse to drive a fuel injection valve 105 is small, a decrease in a boosted voltage is small, and the boosted voltage does not become lower than the threshold voltage for starting boosting. Thus, it is possible to accurately control a boosted voltage applied to the fuel injection valve during fuel injection and to control a variation in a fuel injection amount.
(47) [Fifth Embodiment]
(48) In
(49) In a fuel injection control device 127 of the fifth embodiment, a comparison at a start of boosting and a comparison at a stop of the boosting are performed by one comparator and a threshold voltage for starting boosting Vstart is controlled by a comparator circuit with hysteresis (hereinafter, referred to as comparator for recognizing start/stop of boosting Comp3) with respect to a threshold voltage for stopping boosting Vstop.
(50) In the fuel injection control device 127 of the fifth embodiment, a boosting operation control unit 15 to control a start of a boosting operation mainly includes the comparator for recognizing a start/stop of boosting Comp3, resistors R3 and R4 to divide a boosted voltage, resistors R6, R7, R8, and R9 to prescribe a threshold voltage for starting/stopping boosting, a switch for switching boosting control voltage hysteresis 12 inserted between the resistor R8 and an output terminal of the comparator for recognizing a start/stop of boosting Comp3. When the switch 12 is opened, there is no hysteresis. When the switch 12 is closed, there is hysteresis.
(51) In the fifth embodiment, the switch for switching boosting control voltage hysteresis 12 is closed and there is no hysteresis in normal time. On the other hand, in a case of starting a boosting operation regardless of an amount of a boosted voltage, the switch for switching boosting control voltage hysteresis 12 is opened and the boosting operation is started by a booster circuit when the boosted voltage is lower than the threshold voltage for stopping boosting Vstop.
(52) In such a manner, according to the fifth embodiment, similarly to the first to fourth embodiments, it is possible to start a boosting operation at predetermined timing and to make a boosted voltage reach a threshold voltage for stopping boosting before the next application of current by switching the switch for switching boosting control voltage hysteresis 12 and making hysteresis of a threshold voltage for starting boosting ineffective instead of generating a boosting starting signal for refreshing 9 with the unit of generating a boosting starting signal for refreshing 13 of the first embodiment even when a width of a fuel injection driving pulse to drive a fuel injection valve 105 is small, a decrease in a boosted voltage is small, and the boosted voltage does not become lower than the threshold voltage for starting boosting. Thus, it is possible to accurately control a boosted voltage applied to the fuel injection valve during fuel injection and to control a variation in a fuel injection amount.
(53) Note that the present invention is not limited to the above-described first to fifth embodiments. The present invention includes various modified forms. For example, the first to fifth embodiments are described in detail to make the present invention easier to be understood. Not all of the above-described configurations are necessarily included. Also, it is possible to replace a part of a configuration of an embodiment with a configuration of a different embodiment and to add a configuration of a different embodiment to a configuration of an embodiment. Also, with respect to a part of a configuration of each embodiment, addition, deletion, or replacement of a different configuration can be performed.
(54) Also, a control line and an information line considered to be important for a description is illustrated and not all control lines and information lines of a product are necessarily illustrated. It can be considered that almost all configurations are connected to each other in reality.
REFERENCE SIGNS LIST
(55) 1 battery 2 boosting switching control block 3 boosting stopping signal 4 boosting starting signal 5 threshold voltage for stopping boosting Vstop 6 threshold voltage for starting boosting Vstart 7 fuel injection valve driving circuit control block 8 fuel injection control block 9 boosting starting signal for refreshing 10 threshold voltage for starting boosting 2Vstart2 11 switch for switching threshold voltage for starting boosting 12 switch for switching boosting control voltage hysteresis 13 unit of generating boosting starting signal for refreshing 15 boosting operation control unit 101 engine (internal-combustion-engine) 102 piston 103 intake valve 104 exhaust valve 105 fuel injection valve 106 ignition plug 107 ignition coil 108 water temperature sensor 109 engine control unit (ECU) 110 intake pipe 111 exhaust pipe 112 three-way catalyst 113 oxygen sensor 114 EGR valve 115 collector 116 crank angle sensor 118 EGR passage 119 throttle valve 120 air flow meter (AFM) 121 combustion chamber 122 accelerator position sensor 123 fuel tank 124 low-pressure fuel pump 125 high-pressure fuel pump 126 fuel pressure sensor 127 fuel injection control device C1 boosting capacitor C2 capacitor D1 boosting diode L1 boosting coil R1 current detecting resistor for monitoring boosted current R2 current detecting resistor for monitoring fuel injection valve current T1 switching element for boosting T11, T12, T13, T14 switching element Comp1 comparator for recognizing stop of boosting Comp2 comparator for recognizing start of boosting Comp3 comparator for recognizing start/stop of boosting D10, D11 diode R3, R4, R5, R6, R7, R8, R9 resistor