Vane assembly with trapped segmented vane structures
10392951 ยท 2019-08-27
Assignee
Inventors
- Jesse M. Carr (Hartford, CT, US)
- Bryan P. Dube (Columbia, CT, US)
- Shelton O. Duelm (Wethersfield, CT, US)
Cpc classification
F05D2260/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2300/5021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/3084
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2230/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2300/501
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01D9/041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A vane assembly includes inner and outer rings, a plurality of segmented vane structures circumferentially-spaced around a central axis and between the inner and outer rings, and at least one spring that mechanically traps the segmented vane structures in radial compression between the inner and outer rings.
Claims
1. A vane assembly comprising: inner and outer rings; a plurality of segmented vane structures circumferentially-spaced around a central axis and between the inner and outer rings, each of the plurality of segmented vane structures including an airfoil and inner and outer platforms; at least one distinct intermediate platform radially trapped between one of the inner and outer platforms and one of the inner and outer rings, wherein the at least one distinct intermediate platform includes one or more interference-fit members configured to secure the plurality of segmented vane structures to at least one of the inner and outer rings; at least one spring radially between the plurality of segmented vane structures and at least one of the inner and outer rings mechanically trapping the plurality of segmented vane structures in radial compression between the inner and outer rings; and wherein the inner and outer rings have a coefficient of thermal expansion differential selected with respect to thermo-mechanically trapping the plurality of segmented vane structures in radial compression between the inner and outer rings.
2. The vane assembly as recited in claim 1, further comprising at least one wedge located radially between the plurality of segmented vane structures and at least one of the inner and outer rings such that the wedge causes compression of the at least one spring, and a retainer ring secured to at least one of the inner and outer rings adjacent the wedge, the retainer ring mechanically restricting axial movement of the wedge.
3. The vane assembly as recited in claim 1, further comprising at least one joint located radially between the plurality of segmented vane structures and at least one of the inner and outer rings, the at least one joint including a ramp that slants along the axial direction and against which the at least one spring biases the plurality of segmented vane structures.
4. The vane assembly as recited in claim 1, wherein the at least one spring is selected from the group consisting of a wave spring, a coil spring, a solid body spring, and a cantilevered beam spring.
5. The vane assembly as recited in claim 1, wherein the at least one spring is a ring with a central opening, the ring being axially retained, with respect to the central axis, by a retainer post extending in the central opening.
6. The vane assembly as recited in claim 1, wherein the at least one spring is a cantilevered beam spring having a cantilevered beam extending in an axial direction, with respect to the central axis, from a base to a free end.
7. The vane assembly as recited in claim 6, further comprising a set screw that is adjustable in position with respect to the cantilevered beam to radially flex the cantilevered beam.
8. The vane assembly as recited in claim 1, further comprising at least one classified spacer radially between the plurality of segmented vane structures and at least one of the inner and outer rings.
9. The vane assembly as recited in claim 8, wherein the at least one classified spacer is axially retained, with respect to the central axis, in a correspondingly-shaped recess.
10. The vane assembly as recited in claim 1, wherein at least one of the inner and outer platforms includes a first core gas-path surface, an opposed radial surface, and leading and trailing ends, at least one of the inner and outer rings having an arm that wraps around at least one of the leading and trailing ends, a tip end of the arm providing a second core gas-path surface adjacent the first core gas-path surface.
11. The vane assembly as recited in claim 10, wherein the second core gas-path surface is radially recessed from the first core gas-path surface.
12. The vane assembly as recited in claim 1, wherein at least one of the inner and outer platforms includes a core gas-path surface, an opposed radial surface, and leading and trailing ends defining an axial platform length, and the one of the inner and outer rings that is nearest the at least one platform is axially shorter than the axial platform length.
13. The vane assembly as recited in claim 1, wherein each of the plurality of segmented vane structures is a monolithic piece including the airfoil and the inner and outer platforms, each of the inner and outer platforms having a core gas-path surface, an opposed radial surface, and leading and trailing ends.
14. The vane assembly as recited in claim 13, wherein the the one or more interference-fit members includes a radial tab interlocking with one of the inner and outer platforms or one of the inner and outer rings.
15. A method for a vane assembly, the method comprising: arranging a plurality of segmented vane structures around a central axis in a circumferentially-spaced arrangement between inner and outer rings, with at least one spring radially between the plurality of segmented vane structures and at least one of the inner and outer rings that mechanically traps the plurality of segmented vane structures in radial compression between the inner and outer rings, wherein the inner and outer rings have a coefficient of thermal expansion differential selected with respect to thermo-mechanically trapping the plurality of segmented vane structures in radial compression between the inner ring and the outer ring, wherein each of the plurality of segmented vane structures includes an airfoil and inner and outer platforms, and at least one distinct intermediate platform radially trapped between one of the inner and outer platforms and one of the inner and outer rings, wherein the at least one intermediate platform includes one or more interference-fit members configured to secure the plurality of segmented vane structure to at least one of the inner and outer rings.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The various features and advantages of the present disclosure will become apparent to those skilled in the art from the following detailed description. The drawings that accompany the detailed description can be briefly described as follows.
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
DETAILED DESCRIPTION
(20)
(21) The exemplary engine 20 generally includes a low speed spool 30 and a high speed spool 32 mounted for rotation about an engine central longitudinal axis A relative to an engine static structure 36 via several bearing systems 38. It should be understood that various bearing systems 38 at various locations may alternatively or additionally be provided, and the location of bearing systems 38 may be varied as appropriate to the application.
(22) The low speed spool 30 generally includes an inner shaft 40 that interconnects a fan 42, a first (or low) pressure compressor 44 and a first (or low) pressure turbine 46. The inner shaft 40 is connected to the fan 42 through a speed change mechanism, which in exemplary gas turbine engine 20 is illustrated as a geared architecture 48 to drive the fan 42 at a lower speed than the low speed spool 30. The high speed spool 32 includes an outer shaft 50 that interconnects a second (or high) pressure compressor 52 and a second (or high) pressure turbine 54. A combustor 56 is arranged in exemplary gas turbine 20 between the high pressure compressor 52 and the high pressure turbine 54. A mid-turbine frame 57 of the engine static structure 36 is arranged generally between the high pressure turbine 54 and the low pressure turbine 46. The mid-turbine frame 57 further supports bearing systems 38 in the turbine section 28. The inner shaft 40 and the outer shaft 50 are concentric and rotate via bearing systems 38 about the engine central longitudinal axis A which is collinear with their longitudinal axes.
(23) The core airflow is compressed by the low pressure compressor 44 then the high pressure compressor 52, mixed and burned with fuel in the combustor 56, then expanded over the high pressure turbine 54 and low pressure turbine 46. The mid-turbine frame 57 includes airfoils 59 which are in the core airflow path C. The turbines 46, 54 rotationally drive the respective low speed spool 30 and high speed spool 32 in response to the expansion. It will be appreciated that each of the positions of the fan section 22, compressor section 24, combustor section 26, turbine section 28, and fan drive gear system 48 may be varied. For example, gear system 48 may be located aft of combustor section 26 or even aft of turbine section 28, and fan section 22 may be positioned forward or aft of the location of gear system 48.
(24) The engine 20 in one example is a high-bypass geared aircraft engine. In a further example, the engine 20 bypass ratio is greater than about six (6), with an example embodiment being greater than about ten (10), the geared architecture 48 is an epicyclic gear train, such as a planetary gear system or other gear system, with a gear reduction ratio of greater than about 2.3 and the low pressure turbine 46 has a pressure ratio that is greater than about five. In one disclosed embodiment, the engine 20 bypass ratio is greater than about ten (10:1), the fan diameter is significantly larger than that of the low pressure compressor 44, and the low pressure turbine 46 has a pressure ratio that is greater than about five 5:1. Low pressure turbine 46 pressure ratio is pressure measured prior to inlet of low pressure turbine 46 as related to the pressure at the outlet of the low pressure turbine 46 prior to an exhaust nozzle. The geared architecture 48 may be an epicycle gear train, such as a planetary gear system or other gear system, with a gear reduction ratio of greater than about 2.3:1. It should be understood, however, that the above parameters are only exemplary of one embodiment of a geared architecture engine and that the present invention is applicable to other gas turbine engines including direct drive turbofans.
(25) A significant amount of thrust is provided by the bypass flow B due to the high bypass ratio. The fan section 22 of the engine 20 is designed for a particular flight conditiontypically cruise at about 0.8 Mach and about 35,000 feet. The flight condition of 0.8 Mach and 35,000 ft, with the engine at its best fuel consumptionalso known as bucket cruise Thrust Specific Fuel Consumption (TSFC)is the industry standard parameter of lbm of fuel being burned divided by lbf of thrust the engine produces at that minimum point. Low fan pressure ratio is the pressure ratio across the fan blade alone, without a Fan Exit Guide Vane (FEGV) system. The low fan pressure ratio as disclosed herein according to one non-limiting embodiment is less than about 1.45. Low corrected fan tip speed is the actual fan tip speed in ft/sec divided by an industry standard temperature correction of [(Tram R)/(518.7 R)].sup.0.5. The Low corrected fan tip speed as disclosed herein according to one non-limiting embodiment is less than about 1150 ft/second.
(26) As also shown in an isolated, cross-sectional view in
(27) As will also be evident from the description and figures, the vane assembly 60 can provide a low tensile stress stack of components that utilize one or more high temperature materials, particularly for an airfoil. High-temperature materials can include, but are not limited to, monolithic ceramic materials, ceramic matrix composites, metallic alloys including molybdenum-based alloys, and other low-ductility and/or low coefficient of thermal expansion materials. High temperature materials can increase the maximum operational temperature within the turbine section 28. However, a potential drawback is that the low ductility of these materials, at least relative to known nickel-based alloys used in airfoils, makes them more susceptible to damage from tensile stresses. In this regard, the vane assembly 60 provides a relatively low stress arrangement such that high-temperature materials can be used.
(28) The vane assembly 60 includes an inner ring 62a, an outer ring 62b, and a plurality of segmented vane structures 64 arranged around the central engine axis A and circumferentially-spaced between the inner and outer rings 62a/62b. As an example, either one or both of the rings 62a/62b can be continuous or continuous and monolithic. Referring also to the sectioned view of the vane assembly 60 in
(29) In a further example, each of the segmented vane structures 64 is a monolithic piece that includes the airfoil 66 and the platforms 68/70. A monolithic piece has no seams from mechanical joints or welds.
(30) Each segmented vane structure 64 can include multiple airfoils 66. As shown in
(31) The segmented vane structures 64 are mechanically trapped in radial compression, as represented at RC, between the inner and outer rings 62a/62b. In this regard, at least one spring 74 functions to mechanically trap the segmented vane structures 64 in radial compression. As can be appreciated, a single continuous annular spring could be used to trap all of the segmented vane structures 64 or, alternatively, a plurality of individual springs 74 could be used such that one of more individual springs 74 serve to mechanically trap each segmented vane structure 64.
(32) In one further example, the spring 74 firmly secures together the segmented vane structures 64 in a stack with the inner and outer rings 62a/62b exclusively by friction-fit between the inner and outer rings 62a/62b in the segmented vane structures 64 and held in place by a snap ring 75, for example.
(33) As can be appreciated, the type and location of the spring 74 can be varied. In the example shown in
(34) In the illustrated example, the vane assembly 60 also includes one or more intermediate platforms 76 that are radially trapped between one of the inner and outer platforms 68/70 and one of the inner and outer rings 62a/62b. In this example, the vane assembly 60 includes a distinct intermediate platform 76 between platform 68 and outer ring 62b and also another intermediate platform 76 between platform 70 and inner ring 62a. The intermediate platforms 76 are optional and may serve as structural reinforcement and/or to influence thermal transfer within the vane assembly 60, as well as facilitating the interference-fit in the stack.
(35) As a further example, the intermediate platforms 76 can include one or more interference-fit members 78a/78b that facilitate securing the segmented vane structures 64 in the stack. For example, the interference-fit member 78a is a radially-extending tab that is received into a corresponding recess in the outer ring 62b. In this example, the interference-fit member 78a is a two-way interlocking tab in that the interlocking between the tab in the corresponding recess restricts movement in the forward and aft axial directions. In contrast, the interference-fit member 78b is also a tab but is a one-way tab in that the corresponding recess into which the tab is received in the inner ring 6a a restricts axial movement only the aft axial direction. As can be appreciated, the tab or tabs can alternatively be provided on the inner and outer rings 62a/62b and the corresponding recesses can alternatively be provided on the intermediate platforms 76. In further examples, where the intermediate platforms 76 are not used, the interference-fit members 78a/78b can be provided directly on the radial surfaces 72b of the platforms 68/70 of the segmented vane structures 64.
(36) In the examples herein, the segmented vane structures 64 can be formed of a low ductility/low coefficient of thermal expansion material, as described above. In contrast, the inner and outer rings 62a/62b are formed of a different, higher ductility, higher coefficient of thermal expansion material or materials. The material or materials selected for the inner and outer rings 62a/62b may be the same in composition or different in composition from each other. In a further example, the material selected for the inner ring 62a has a higher coefficient of thermal expansion than the outer ring 62b such that there is a coefficient of thermal expansion differential. This differential can be selected with respect to thermo-mechanically trapping the segmented vane structures 64 in radial compression between the inner and outer rings 62a/62b, especially during high-temperature operation of the engine 20. Thus, in use, such as at cruise of the engine 20, the elevated temperatures in the turbine section 28 cause thermal growth of the inner and outer rings 62a/62b and the segmented vane structures 64. The segmented vane structures 64 thermally expand at a lower rate than the inner and outer rings 62a/62b. However, the higher coefficient of thermal expansion material selected for the inner ring 62a causes a relatively larger degree of thermal expansion of the inner ring 62a such that a compressive force is exerted on the stack, thus maintaining the stack in compression during this high temperature state. In similar regard, the coefficients of thermal expansion of the materials selected for the inner and outer rings 62a/62b and the segmented vane structures 64 can be selected according to selected flight/temperature conditions, or across all high-temperature conditions such that the stack remains in compression overall operating conditions.
(37)
(38) In a further example shown in
(39) Also in
(40) In further examples shown in
(41)
(42)
(43)
(44)
(45)
(46) In this example, the spring 374 is a ring that has a central opening 375a. The ring is axially retained, with respect to the central engine axis A, by a retainer post 375b extending in the central opening 375a. In this example, the retainer post 375b is an extension of the intermediate platform 376. As can be appreciated, the retainer post 375b could alternatively be on the outer ring 362b. In another alternative, the spring 374 and retainer post 375b could instead be situated at the radially inner end of the segmented vane structure 64.
(47) The spring 374 radially compresses the stack of the vane assembly 560. In this case, the vane assembly 560 includes a joint 90 located radially between the segmented vane structure 64 and at least one of the inner and outer rings 62a/362b. In this example, the joint 90 is located radially between the segmented vane structure 64 and the inner ring 62a. The joint 90 includes a ramp 92 that slants in a radial direction as a function of distance along the axial direction, with respect to the central engine axis A, and against which the spring 374 biases the segmented vane structure 64 to maintain compression.
(48)
(49)
(50) Although a combination of features is shown in the illustrated examples, not all of them need to be combined to realize the benefits of various embodiments of this disclosure. In other words, a system designed according to an embodiment of this disclosure will not necessarily include all of the features shown in any one of the Figures or all of the portions schematically shown in the Figures. Moreover, selected features of one example embodiment may be combined with selected features of other example embodiments.
(51) The preceding description is exemplary rather than limiting in nature. Variations and modifications to the disclosed examples may become apparent to those skilled in the art that do not necessarily depart from the essence of this disclosure. The scope of legal protection given to this disclosure can only be determined by studying the following claims.