Ribbon cable connector, connector assembly and use of a connector

Abstract

A ribbon cable connector for attachment to an end of a ribbon cable comprises a plurality of contact element receptacles adapted to receive a plurality of contact elements. A pair of adjacent contact element receptacles is separated from one another.

Claims

1. A connector assembly, comprising: a ribbon cable connector having a plurality of contact element receptacles adapted to receive a plurality of contact elements, each pair of adjacent contact element receptacles are separated from one another by a wall; and a ribbon cable connected to the ribbon cable connector and having a plurality of individualized conductors, the conductors at least partially insulated in an insulating element in sections attached to the contact elements at a connector-side end, a plurality of gaps in the insulating element are defined between the at least partially insulated conductors at the connector-side end, the insulating element defining a plurality of edges between adjacent conductors, the insulating element includes a portion extending into the contact element receptacles, wherein the wall between each pair of adjacent contact element receptacles extends into one of the gaps.

2. The connector assembly of claim 1, wherein the at least partially insulated conductors at the connector-side end are arranged within respective contact element receptacles.

3. The connector assembly of claim 1, wherein the conductors are embedded within the insulating element at the connector-side end.

4. The connector assembly of claim 1, wherein the plurality of edges of the insulating element comprise a plurality of opposing edges between adjacent conductors.

5. The connector assembly of claim 4, wherein the edges define an open-ended rectangular gap in the insulating element for receiving the walls separating the contact element receptacles.

6. The connector assembly of claim 5, wherein the edges define rounded corners at an end of the gap opposite an open end thereof receiving the contact element receptacles.

7. The connector assembly of claim 1, wherein each of the conductors is partially stripped of the insulating element at an outermost end of the connector-side end.

8. The connector assembly of claim 1, wherein the contact elements are attached to the conductors through the insulating element.

9. The connector assembly of claim 8, wherein the conductors are attached to the contact elements at the connector-side end via a plurality of crimps, wherein the crimps break through the insulating element for attaching the contact elements to the conductors.

10. The connector assembly of claim 1, wherein the insulating element extends to a free end of each of the conductors such that each conductor is at least partially surrounded by the insulating element along its length.

11. A connector assembly, comprising: a ribbon cable including a plurality of conductors embedded in an insulating material, the cable defining a plurality of gaps formed through the insulating material in areas between adjacent conductors, each gap extending into the insulating material from a free end thereof in an axial direction of the cable for defining a plurality of at least partially insulated individualized conductor ends, the insulating material extending to a free end of each of the conductors such that each conductor is at least partially surrounded by the insulating material along its entire length; and a ribbon cable connector including a plurality of contact element receptacles each having a contact element arranged therein, each contact element receptacle receiving one of the plurality of at least partially insulated individualized conductor ends therein, a portion of a plurality of insulting elements extending beyond the contact element receptacles in a direction opposite a plug-in direction.

12. The connector assembly of claim 11, wherein each pair of adjacent contact element receptacles are separated by a wall of the ribbon cable connector, wherein the wall extends into one of the gaps defined in the insulating material of the ribbon cable.

13. The connector assembly of claim 11, wherein the ribbon cable comprises a jointly coated section wherein the connectors are continuously joined by the insulating material in a direction transverse to the axial direction of the cable.

14. The connector assembly of claim 13, wherein the gaps extend from the free end of the insulating material to the jointly coated section.

15. The connector assembly of claim 11, wherein each of the contact elements are attached to one of the at least partially insulated individualized conductor ends through the insulating material.

16. The connector assembly of claim 15, wherein each of the contact elements comprises a crimp, wherein the crimp breaks through the insulating material for attaching the contact element to the conductor.

17. The connector assembly of claim 16, wherein the crimps are arranged within the contact element receptacles.

18. The connector assembly of claim 11, wherein the gaps extend through the insulating material to a depth that corresponds to at least a difference between a plug-in depth by which the individualized conductor ends are inserted into the ribbon cable connector and a contact length along outmost ends thereof.

19. The connector assembly of claim 11, wherein the individualized conductor ends are each embedded within the insulating material.

20. The connector assembly of claim 11, wherein the contact element receptacles are adapted to receive the plurality contact elements in the plug-in direction in which the contact elements are plugged into the contact element receptacles from a wire side end of the connector, each contact element receptacle defining a plug-in aperture at a first end thereof, the plug-in aperture defined within the connector at a first distance in the plug-in direction from the wire side end, each pair of adjacent contact element receptacles are separated by a wall of the connector, the wall extending into one of the gaps defined in the insulating material of the ribbon cable, the ribbon cable connector further including a plurality of insulating elements, each insulating element extending from the wall between each pair of adjacent contact elements and into one of the plurality of the contact element receptacles in a direction transverse to the plug-in direction.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The invention will now be described by way of example with reference to the accompanying Figures, of which:

(2) FIG. 1 is a perspective view of a connector assembly according to an embodiment prior to plugging-in;

(3) FIG. 2 is a perspective view of the connector assembly of FIG. 1 in a plugged-together state;

(4) FIG. 3 is a perspective view of the connector assembly of FIG. 1 in the plugged-together state;

(5) FIG. 4 is a perspective view of a ribbon cable in a pre-mounting state according to an embodiment; and

(6) FIG. 5 is a perspective view of the ribbon cable of FIG. 4 in a split state.

DETAILED DESCRIPTION OF THE EMBODIMENT(S)

(7) Embodiments of the present invention will be described hereinafter in detail with reference to the attached drawings, wherein like reference numerals refer to like elements. The present invention may, however, be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein; rather, these embodiments are provided so that the disclosure will convey the concept of the invention to those skilled in the art. The embodiments described herein are each independent of one another and can be combined with one another as desired, depending on necessity in a specific application.

(8) A connector assembly 100 according to an embodiment is shown in FIG. 1 in a state prior to plugging-in and in FIGS. 2 and 3 in a plugged-in state. The connector assembly 100 comprises a ribbon cable connector 20 and a ribbon cable 1.

(9) The ribbon cable connector 20, as shown in FIGS. 1 and 2, has a plurality of contact element receptacles 22, into which a plurality of contact elements 21 arranged at the ribbon cable 1 can be plugged along a plug-in direction E. The contact elements 21 can form pins or sockets, for example, which can be plugged together with corresponding mating elements of a mating connector (not shown).

(10) The individual contact element receptacles 22 are separated from one another by walls 30, as shown in FIGS. 1-3. The walls 30 prevent signals from migrating from one contact element 21 to the next contact element 21. Such a disruption occurs above all through creepage distances 35 between the individual contact elements 21, shown in FIGS. 2 and 3, along which electric currents flow. As a result of the separation by the walls 30, these creepage distances 35 are lengthened, which means that, in use, no current can flow and an undesired transmission of signals is prevented.

(11) As shown in FIGS. 1-3, the contact element receptacles 22 are configured as shafts 23 extending with an approximately unchanging cross-section along the plug-in direction E. The shaft walls 24 form the walls 30. The walls 30 extend at least up to plug-in apertures 40 of the contact element receptacles 22. Some of the walls 30 extend further up to a wire-side end 50 of the ribbon cable connector 20 and, as a result, further lengthen the creepage distances 35. In an embodiment, the contact element receptacles 22 are separated from one another along a total extend of the contact element receptacle 22 in the plug-in direction E.

(12) The ribbon cable connector 20, as shown in FIG. 1, has a plurality of insulating elements 55 at the wire-side end 50. The insulating element 55 is configured as a protrusion 56 or a protruding wall 57 and further increases the creepage distance 35. The insulating elements 55 separate the conductors 2 against the plug-in direction E beyond the contact element receptacles 22.

(13) The ribbon cable 1, as shown in FIGS. 1-3, has a plurality of conductors 2 embedded in an insulating element 3 which acts as a carrier and also insulates the conductors 2 from one another and outwardly. At a connector-side end 5, the contact elements 21 are attached to the conductors 2. In order to have space for the walls 30, there are gaps 11 at the connector-side end 5, so that the conductors 2 are individualized at the wire-side end 5 but are at least partly insulated. The insulation at these locations is obtained from the remainder of an insulating casing 8 which has not been removed. The gaps 11 can be produced, for example, by stamping or cutting out with a blade. Other methods, such as removal by melting, for instance by a laser, can also be used.

(14) In the embodiment shown in FIG. 1, an edge 12 of the gap 11 surrounds the gap 11 and is rectangular with corners. Such a configuration can be particularly easy to produce. In another embodiment, the edge 12 can also run smoothly so that no corners are present, as a result of which the risk of cracks arising at the corners is reduced.

(15) The conductors 2 can be stripped at an outermost end, in order to produce a good electrical contact to the contact elements 21. The insulation can still be present in other regions, for example in regions which are crimped with the contact elements 21, but can be at least partly broken up during the crimping process, for example. The insulations arranged around the conductors 2 can be continuations of the insulation of the ribbon cable 1.

(16) In the plugged-together state shown in FIGS. 2 and 3, the walls 30 of the ribbon cable connector 20 extend into the gaps 11 and, as a result, lengthen the creepage distances 35 and the air gaps between the contact elements 21. The incisions 12 or gaps 11 can have a depth 25 which corresponds to at least the difference between a plug-in depth 26, along which the conductor 2 is plugged in the ribbon cable connector 20, and a contact length 27, along which the conductor 2 is stripped. The gap 11 extends between a stripped section and a jointly coated section 16 of the conductors 2.

(17) A ribbon cable 1′ according to another embodiment is shown in FIGS. 4 and 5. The ribbon cable 1′ has, between the conductors 2, gaps 11 which are still closed at the connector-side end 5, in order to attain sufficient stability. The contact elements 21 are attached to the conductors 2 by crimping. The connections at the connector-side end 5 are then split, so that, as shown in FIG. 5, the individual conductors 2 are individualized and partly insulated. As a result, they can be inserted into the contact element receptacles 22, with the walls 30 being situated in the gaps 11 in the mounted state. In the embodiment according to FIGS. 4 and 5, the edge 12 of the gaps 11 is rounded particularly in a rear region, so that the risk of crack formation is smaller.