Dual venturi for combustion apparatus

Abstract

Provided is a dual venturi for a combustion apparatus that is capable of effectively controlling calorific power since the amount of gas for a burner provided in a water heater and the amount of supplied air are controlled in two phases, and a motor and a damper are coupled to each other so that the damper opens or blocks inlets for secondary air and the gas at the same time that the damper is rotated by the driving of the motor.

Claims

1. A dual venturi for a combustion apparatus, comprising: a housing configured as a cylindrical duct, divided therein by a partition wall to have a primary passage and a secondary passage, and having a primary gas inlet pipe formed at a side portion of the primary passage; a damper located within the secondary passage of the housing to open and close a flow of secondary air along with rotation of the damper, the damper including a hollow cylindrical portion and a damper hole disposed on the hollow cylindrical portion at a first circumference thereof; a secondary gas inlet pipe fixed to the housing and having one end engaged with the damper inside the hollow cylindrical portion and having a secondary gas outlet formed at a second circumference thereof, wherein the first circumference is located in line with the second circumference in a lateral direction, secondary gas being introduced into the other end of the secondary gas inlet pipe, the secondary gas outlet selectively communicating with the damper hole according to a rotation angle of the damper when the damper rotates with respect to the secondary gas inlet pipe; and a motor disposed outside the housing and having a rotary shaft coupled to the damper such that the damper is rotated, wherein the damper includes a first protrusion piece protrudingly formed at an inner side of a central portion of the damper, the first protrusion piece having a first protrusion and a first recess continuously connected to the first protrusion, and wherein the secondary gas inlet pipe includes: a moving body moving upward or downward along an inner peripheral surface of the secondary gas inlet pipe along with rotation of the damper, the moving body having a second protrusion piece, the second protrusion piece having a second protrusion and a second recess continuously connected to the second protrusion, wherein the second protrusion piece is formed to engage with the first protrusion piece and the first recessed portion formed on an outer peripheral surface thereof so that the secondary gas flows in an inner wall of the secondary gas inlet pipe; a spring for elastically supporting the moving body; and a spring fixing portion coupled to an upper portion of the moving body to support the spring, the spring fixing portion having a second recessed portion formed on a circumference thereof so as to form a passage so that the secondary gas flows in the inner wall of the secondary gas inlet pipe, wherein the flow of the secondary gas is blocked when the second protrusion piece of the moving body engages with the first protrusion piece, and wherein, when the moving body is moved upward by rotation of the damper while the second protrusion piece and the first protrusion piece are changed from a position at which the first recess and the second protrusion are in contact with each other to a position at which the first and second protrusions are in contact with each other, the secondary gas flows between an inner wall surface of the secondary gas inlet pipe and the first and second recessed portions respectively formed at the moving body and the spring fixing portion.

2. The dual venturi of claim 1, wherein the moving body further comprises a sealing member for sealing a portion coming into contact with the secondary gas inlet pipe.

3. The dual venturi of claim 1, wherein the motor is a synchronous motor.

Description

DESCRIPTION OF DRAWINGS

(1) FIG. 1 is a perspective view illustrating a dual venturi for a combustion apparatus according to an embodiment of the present invention.

(2) FIG. 2 is a cross-sectional view taken along line A-A and illustrates a state in which a damper closes a secondary passage.

(3) FIG. 3 is a cross-sectional view illustrating a state in which the damper opens the secondary passage in FIG. 2.

(4) FIG. 4 is a cross-sectional view illustrating a state in which an opening and closing unit provided in a secondary gas inlet pipe blocks the secondary passage in FIG. 2.

(5) FIG. 5 is a cross-sectional view illustrating a state in which the secondary passage is opened by rotation of the opening and closing unit in FIG. 4.

(6) FIG. 6 is a perspective view illustrating the damper of FIG. 4.

(7) FIG. 7 is a perspective view illustrating a spring fixing portion of the opening and closing unit in FIG. 4.

(8) FIG. 8 is a perspective view illustrating a moving body of the opening and closing unit in FIG. 4.

MODE FOR INVENTION

(9) Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings. The present invention may, however, be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the present invention to those skilled in the art. Accordingly, the drawings are not necessarily to scale and in some instances, proportions may have been exaggerated in order to clearly illustrate features of the embodiments. Throughout the disclosure, like reference numerals refer to like parts throughout the various figures and embodiments of the present invention. In addition, detailed descriptions of functions and constructions well known in the art may be omitted to avoid unnecessarily obscuring the gist of the present invention.

(10) Hereinafter, a dual venturi for a combustion apparatus according to an exemplary embodiment of the present invention will be described in detail with reference to the accompanying drawings.

(11) FIG. 1 is a perspective view illustrating a dual venturi for a combustion apparatus according to an embodiment of the present invention. FIG. 2 is a cross-sectional view taken along line A-A and illustrates a state in which a damper closes a secondary passage. FIG. 3 is a cross-sectional view illustrating a state in which the damper opens the secondary passage in FIG. 2. FIG. 4 is a cross-sectional view illustrating a state in which an opening and closing unit provided in a secondary gas inlet pipe blocks the secondary passage in FIG. 2. FIG. 5 is a cross-sectional view illustrating a state in which the secondary passage is opened by rotation of the opening and closing unit in FIG. 4. FIG. 6 is a perspective view illustrating the damper of FIG. 4. FIG. 7 is a perspective view illustrating a spring fixing portion of the opening and closing unit in FIG. 4. FIG. 8 is a perspective view illustrating a moving body of the opening and closing unit in FIG. 4.

(12) Referring to FIGS. 1 to 8, the dual venturi for a combustion apparatus according to the embodiment of the present invention includes a housing 100 which is divided by a partition wall 101 to have a primary passage 110 and a secondary passage 120 and has a primary gas inlet pipe 130 formed at a middle on a side wall of the primary passage 110.

(13) The secondary passage 120 of the housing 100 is provided with a damper 301 which is provided therein to open and close the flow of secondary air when the damper 301 is rotated and is formed with a damper hole 303. The damper 301 is coupled to a secondary gas inlet pipe 330 and the secondary gas inlet pipe 330 passes through a middle portion of the housing 100 to be coupled with the damper 301. In addition, the secondary gas inlet pipe 330 has a secondary gas outlet 302 formed at an end thereof and the secondary gas outlet 302 is formed to be located on the same line as the damper hole 303.

(14) Accordingly, the secondary gas outlet 302 has a structure of communicating with the damper hole 303 according to a rotation angle of the damper 301.

(15) Meanwhile, the housing 100 is further provided, at an outer side thereof, with a motor 180 for rotating the damper 301 by coupling of a rotary shaft 181 and the damper 301. The motor 180 provides torque to the damper 301. The rotary shaft 181 has protrusions 182 formed at intervals of 90 degrees and the protrusions 182 operate a limit switch 201 along with rotation of the motor 180 such that the rotation angle of the damper 301 is controlled. The limit switch 201 is provided inside a switch box 200 and the switch box 200 is interposed between the housing 100 and the motor 180.

(16) Meanwhile, the damper 301 has first protrusion pieces 401 which are protrudingly formed at an inner side of a central portion thereof. The first protrusion pieces 401 are symmetrically formed at a distal end of a cylindrical member 402 formed integrally with the damper 301.

(17) In addition, the secondary gas inlet pipe 330 is coupled with a moving body 410 having recessed portions 412 which are formed on an outer peripheral surface thereof so as to correspond to the first protrusion pieces 401. The moving body 410 has second protrusion pieces 411 formed to engage with the first protrusion pieces 401. Accordingly, when the first protrusion pieces 401 engage with the second protrusion pieces 411, a cylindrical shape without a gap is formed.

(18) The first and second protrusion pieces 401 and 411 are formed in the same shape, and cross-sectional portions thereof have a flexible curved surface such that the first and second protrusion pieces 401 and 411 are easily coupled to and decoupled from each other.

(19) Meanwhile, an upper portion of the moving body 410 is coupled with a spring fixing portion 430 which has a recessed portion 412 formed on an outer peripheral surface thereof and is screw-coupled to the secondary gas inlet pipe 330. A spring 420 is interposed between the moving 410 and the spring fixing portion 430 so as to elastically support the moving body 410.

(20) In addition, the moving body 410 is further provided with a sealing member 440 for sealing a portion coming into contact with the secondary gas inlet pipe 330. The portion at which the moving body 410 comes into contact with the secondary gas inlet pipe 330 is formed in a stepped shape, and the sealing member 440 is coupled to the stepped portion.

(21) Hereinafter, an operation state of the dual venturi for a combustion apparatus of the present invention having the above configuration will be described.

(22) First, an operation in which only primary gas and air are supplied from a water heater is performed in such a way that only the primary air introduced into the primary passage 110 and the primary gas introduced into the primary gas inlet pipe 130 are mixed and then introduced into a turbofan (not shown) via the primary passage, as shown in FIGS. 2 and 4. Here, the damper 301 closes the secondary passage 120 to block air. In addition, the moving body 410 is pressed against the sealing member 440 while the first protrusion pieces 401 engage with the second protrusion pieces 411 of the moving body 410 so that the secondary gas outlet 302 does not communicate with the damper hole 303. As a result, secondary gas is not introduced into the secondary passage 120.

(23) Accordingly, since a mixture of air and gas is introduced into the turbofan only through the primary passage 110, a combustion apparatus may be actuated by means of a low heating value.

(24) Meanwhile, in order to actuate the combustion apparatus by means of a high heating value, power is applied to the motor 180 and the motor 180 rotates the damper 301 by 90 degrees such that the damper 301 corresponds to an air flow direction in the secondary passage 120, as shown in FIGS. 3 and 5.

(25) In this case, since the first protrusion pieces 401 are also rotated during rotation of the damper 301, the engagement between the first and second protrusion pieces 401 and 411 is released by rotation of the first protrusion pieces 401 and thus the moving body 410 is moved upward. Consequently, since respective tip portions of the first and second protrusion pieces 401 and 411 are in contact with each other and the secondary gas outlet 302 and the damper hole 303 are located at the same position to communicate with each other, secondary gas is introduced into the secondary passage 120.

(26) Here, as shown in FIG. 5, the secondary gas is introduced through the secondary gas inlet pipe 330 and through the respective recessed portions 412 and 432 formed on the outer peripheral surfaces of the spring fixing portion 430 and the moving body 410, and then passes through the secondary gas outlet 302 and the damper hole 303 (as indicated by a dotted arrow), so as to be introduced into the secondary passage 120.

(27) Thus, the secondary gas is mixed with the air and gas introduced through the primary passage 110 and the primary gas inlet pipe 130 so that a large amount of mixture is generated and the mixture is introduced into the turbofan. As a result, the combustion apparatus may be actuated by means of a high heating value.

(28) Subsequently, when the motor 180 rotates the damper 301 by 90 degrees in order to actuate the combustion apparatus by means of a low heating value again, the damper 301 is returned to the state shown in FIGS. 2 and 4. Consequently, the secondary passage 120 and the secondary gas outlet 302 are blocked and, as such, the combustion apparatus is actuated by means of a low heating value. Here, the spring 420 interposed between the moving body 410 and the spring fixing portion 430 serves to block the secondary gas from being introduced by moving the moving body 410 toward the damper 301 using restoring force of the spring 420 when the damper 301 is rotated to close the secondary gas outlet 302 and by pressing the outer surface of the moving body 410 against the sealing member 440.

(29) Hereinafter, a description will be given with respect to the limit switch 201 for controlling rotation of the motor 180 driving the damper such that the combustion apparatus is actuated by means of the low heating value or the high heating value.

(30) The rotary shaft 181 of the motor 180 has the protrusions 182 which are protrudingly formed on an outer peripheral surface thereof at intervals of 90 degrees and the limit switch 201 has movable protrusions 202 formed to be located on the same circumference as the protrusions 182. When the protrusions 182 press the movable protrusions 202 while rotating at intervals of 90 degrees, the limit switch 201 causes a short circuit current and, as such, rotation of the motor 180 is stopped.

(31) Therefore, when the combustion apparatus is actuated, the protrusions 182 are rotated by 90 degrees to press the movable protrusions 202. Then, the limit switch 201 is turned off to stop rotation of the motor 180 and the damper 301 is also stopped. As a result, the secondary passage 120 is opened or closed.

(32) Although the present invention has been described with respect to the illustrative embodiments of the dual venturi for a combustion apparatus, it should be understood that numerous other modifications and applications may be devised by those skilled in the art that will fall within the intrinsic aspects of the embodiments. More particularly, various variations and modifications are possible in concrete constituent elements of the embodiments. In addition, it is to be understood that differences relevant to all variations, equivalents, and alternatives fall within the spirit and scope of the present disclosure defined in the appended claims.

DESCRIPTION OF REFERENCE NUMERALS

(33) 100: housing, 101: partition wall

(34) 110: primary passage, 120: secondary passage

(35) 130: primary gas inlet pipe, 180: motor

(36) 181: rotary shaft, 182: protrusion

(37) 200: switch box, 201: limit switch

(38) 202: movable protrusion, 301: damper

(39) 302: secondary gas outlet, 303: damper hole

(40) 330: secondary gas inlet pipe, 401: first protrusion piece

(41) 402: cylindrical member, 410: moving body

(42) 411: second protrusion piece, 412: recessed portion

(43) 420: spring, 430: spring fixing portion

(44) 432: recessed portion, 440: sealing member