Method and system for cleaning beverage dispensing systems
10392238 ยท 2019-08-27
Assignee
Inventors
Cpc classification
International classification
Abstract
The present application relates generally to a system which provides for cleaning of beverage supply lines and fittings. More particularly, the system provides for equalizing of flows and pressures between parallel beverage lines being cleaned.
Claims
1. A cleaning system for use in cleaning a beverage dispensing system, the cleaning system comprising a plurality of beverage dispensing conduits, each beverage dispensing conduit having a source of beverage at a first end and a dispenser at a second end opposite the first end, the cleaning system further comprising: a plurality of drainage conduits for connecting respective dispensers to a drain, each drainage conduit comprising: an inlet provided at one end of the drainage conduit for connecting to the respective dispenser of the beverage dispensing system, an outlet provided at an opposite end of the drainage conduit to the inlet, and a valve positioned between the inlet and outlet of the drainage conduit, wherein the valve is configured to open at a respective preset pressure to provide fluid communication between the inlet and the outlet; wherein a respective valve of each of the plurality of drainage conduits is configured to open when the respective preset pressure of the respective valve is reached.
2. The cleaning system of claim 1 wherein the inlet is configured to engage with corresponding features of the dispenser in the beverage dispensing system.
3. The cleaning system of claim 2, wherein the inlet and the dispenser in the beverage dispensing system co-operate to provide one of: a) a screw fit, b) a push fit, or c) a snap fit.
4. The cleaning system of claim 1, wherein the valve is a one way valve preventing flow of the beverage from the outlet of the drainage conduit to the inlet of the drainage conduit.
5. The cleaning system of claim 1, wherein the outlet of the drainage conduit is configured for connection to one of a drain or a receptacle.
6. The cleaning system of claim 1, wherein the drainage conduit is a flexible tube having an inner bore and the valve is disposed within said inner bore.
7. The cleaning system of claim 1, wherein the drainage conduit comprises a flexible tube and a drain connection, wherein the flexible tube is provided at the end of the drainage conduit having the inlet and the drain connection is provided at the end of the drainage conduit having the outlet.
8. The cleaning system of claim 7, wherein the flexible tube and drain connection are removably connectable.
9. The cleaning system of claim 7, wherein the valve is provided in the drain connection.
10. The cleaning system of claim 1, further comprising a source of cleaning solution connected to the first end of the beverage dispensing conduit.
11. The cleaning system of claim 1, further comprising a flowmeter and a controller for the source of cleaning solution.
12. The cleaning system of claim 1, wherein each of the plurality of drainage conduits is connected to a respective dispenser.
13. The cleaning system of claim 1, further comprising a portable alarm device, the portable alarm device comprising: a timer and an alarm, wherein the alarm is configured to be activated after a predetermined time set by the timer in response to a triggering event, and wherein the alarm is removable from the cleaning system and the triggering event is the detection of the removal of the portable alarm device from the cleaning system.
14. The cleaning system of claim 13, wherein the portable alarm device further comprises a sensor for detecting removal of the portable alarm device from the cleaning system.
15. A cleaning system for use in cleaning a beverage dispensing system, the cleaning system comprising a plurality of beverage dispensing conduits, each beverage dispensing conduit having a source of beverage at a first end and a dispenser at a second end opposite the first end, the cleaning system further comprising: a plurality of drainage conduits for connecting a dispenser to a drain, each drainage conduit comprising: an inlet provided at one end of the drainage conduit for connecting to a respective dispenser of the beverage dispensing system, an outlet provided at an opposite end of the drainage conduit to the inlet, and a valve positioned between the inlet and outlet of the drainage conduit and configured to open at a preset pressure to provide fluid communication between the inlet and the outlet; wherein a first group of drainage conduits comprise valves configured to open at a first preset pressure and a second group of drainage conduits comprise valves configured to open at a second preset pressure.
16. The cleaning system of claim 15 wherein the first group of drainage conduits are located at a first location and the second group of drainage conduits are located at a second location.
17. The cleaning system of claim 16, wherein the first and second locations are on different floors within a building.
18. A cleaning system for use in cleaning a beverage dispensing system, the cleaning system comprising a plurality of beverage dispensing conduits, each beverage dispensing conduit having a source of beverage at a first end and a dispenser at a second end opposite the first end, the cleaning system further comprising: a first drainage conduit for connecting a first dispenser to a drain, said first drainage conduit comprising: an inlet provided at one end of the drainage conduit for connecting to a respective dispenser of the beverage dispensing system, an outlet provided at an opposite end of the drainage conduit to the inlet, and a valve positioned between the inlet and outlet of the drainage conduit and configured to open at a preset pressure to provide fluid communication between the inlet and the outlet; further comprising a second drainage conduit for connecting a second dispenser to a drain, the second drainage conduit not having a valve positioned between the inlet and outlet such that said valve in the first drainage conduit compensates for a pressure differential between the first and second dispensers.
19. A method of cleaning a beverage dispensing system comprising at least a first beverage dispensing conduit and a second beverage dispensing conduit, each of the first and second beverage dispensing conduits providing beverage from a respective source to a respective dispenser, the method comprising: connecting a drainage conduit comprising a pressure actuated valve to at least one respective dispenser said pressure actuated valve compensating for a pressure differential between the first and second beverage dispensing conduits; connecting a source of cleaning solution to an end of each of the first and second beverage dispensing conduits at an end opposite to the end of the beverage dispensing conduits connected to the dispensers; and opening each of the first and second dispensers.
Description
DESCRIPTION OF DRAWINGS
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(8) For convenience, the same reference numerals are used with like features between the figures in the drawings.
DETAILED DESCRIPTION
(9) The inventor of the present invention has realised that a problem with parallel cleaning of multiple beverage conduits in the transport system is the variation in flow resistance or backpressure experienced between different conduits. Flow resistance is influenced by a number of factors including hydrostatic pressure, liquid velocity, length, diameter and surface roughness of the conduit, density and viscosity of the liquid. Beverage conduits start at the storage area or cellar but may be of varying lengths and diameters, and terminate at different locations and heights above or below the storage area. If beverage conduits are being filled in parallel i.e. from a common inlet manifold, these varying parameters result in variations in the flow rate of detergent fluid and rinse water through different beverage conduits. To ensure that the beverage conduits are completely filled with detergent solution and subsequently rinsed thoroughly, the process must flow detergent or rinse water until the beverage conduit with the highest flow resistance (i.e. slowest liquid flow) is complete. In addition when flow of detergent is stopped (e.g. during the soak period of the cleaning session) it can drain out of the beverage tap due to ingress of air from the drainage system. This results in parts of the surface not being exposed to detergent solution for the whole duration of the cleaning session. The taps are a potential entry point for contaminants into the beverage conduit and are therefore more likely to have a higher level of microbial contamination. Incomplete cleaning of this part of the beverage conduit can result in beverage dispense quality problems.
(10) Realising this, the present inventor provides a solution to the problem by substantially balancing the difference in flow resistance between different dispense conduits connected to a common cleaning manifold or cleaning ring main. This facilitates parallel cleaning of multiple beverage conduits at the same time.
(11) The application will now be described with reference to some typical arrangements of beverage dispensing systems which may be found for example in a bar.
(12) More specifically,
(13) However, the cleaning solution experiences different flow resistance between the various beverage dispensing conduits because of the different static head pressure and conduit dimensions between the manifold and the beverage tap. Typically flow will be higher through the ground floor beverage tap than through the 1.sup.st floor. Additionally when flow stops during a soak period, liquid can potentially back flow from the conduits supplying the 1.sup.st floor beverage tap out through the ground floor beverage tap.
(14) There are many potential variations, accordingly the following description is for illustrative purposes and is not to be viewed in anyway as restrictive. Thus, for example, whilst the description which follows outlines the application to an exemplary beverage dispensing system, it will be appreciated that the system components and configuration may vary depending on the approach taken to dispense the beverage. Similarly, whilst the application is described in terms of an exemplary dispensing system comprising a plurality of different features and functions it will be appreciated that some of these features may be omitted or replaced and that the application is not to be construed as requiring all of the described features and functions unless stated as such.
(15) The present application addresses the problems of the prior art by equalising pressures at each of the dispense taps. This allows for better cleaning in a parallel cleaning configuration, in which the dispense heads 14 of the beverage conduits 5 are connected to the cleaning sockets 9 of a common inlet manifold 11.
(16) In this arrangement, a source of cleaning detergent solution and rinse water 18 supplies liquid to the inlet manifold as has previously been described with reference to the prior art.
(17) However, the arrangement at the dispense taps is different.
(18) The drainage hose 26 has an inlet 19 which may be connected to the beverage tap 8 and an outlet 20 which may be connected to a wastewater drain 17, alternative storage receptacle or simply into a sink or drain. The drainage hose conduit 21 connects the inlet of the drainage hose to the outlet. A pressure equalising feature is provided along the conduit. The purpose of the pressure equalising feature is to equalise pressure between different dispense taps. The pressure equalising feature may be a valve.
(19) In which case, the valve is suitably a one way valve preventing liquid flowing from the outlet toward the inlet of the drainage hose. To equalise the pressure across conduits connected to dispense taps, the actuating pressure of the valves are different. More specifically, the actuating pressures will be determined by reference to the difference in pressure at each tap. In practise, this may generally be taken to correspond to the difference in height between dispense taps. Thus a set of drainage hoses for use with dispense taps on one floor may have a first actuating pressure with a set of drainage hoses for use on a second floor having a second actuating pressure. In this scenario, the difference in actuating pressure between the two sets suitable corresponds to the difference in static pressures of the liquid between the two sets of dispense taps. In this way the valves will open at the same time and under the same actuating conditions. However, the actuating pressure is preferably in excess of the static pressure exerted at the opening pressure valve's position so as to prevent opening of the valve merely in response to the static pressure of liquid in the lines. It will be appreciated that only one valve may be required. For example, in a situation where there is a bar located on two floors, a pressure equalising valve is only required on the ground floor with the actuating pressure equating to the pressure owing the difference in height between the two floors. In one implementation, the valve is a valve which opens in response to a predetermined pressure 22. The valve is positioned in the drainage hose between the inlet and the outlet. The valve is configured to open at a positive pressure i.e. positive gauge pressure and acts as a check valve to prevent back flow. The valve opens at positive pressure value that is in excess of the static pressure exerted at the valve's position when there is no delivered supply of detergent or rinse water from the source 18. This prevents liquid draining out of the drainage hose and keeps detergent solution in contact with the internal surfaces of the beverage conduit and beverage tap. As different actuating pressures will be required, a plurality of different drainage conduits may be made available each with a different actuating pressure. Similarly, the valves may be adjustable.
(20) In one embodiment a plurality of drainage hoses are used with a plurality of beverage taps.
(21) For example in the configuration described in
(22) To facilitate ease of use, different colours or other markings may be made to identify different drainage hoses for different dispense taps.
(23) The static pressure head at the valve in a drainage hose 26 connected to the ground floor beverage tap is higher (by approximately 20-40 hPa) because of the lower level of its position. The static pressure head at the valve in the drainage hose connected to the 1.sup.st floor beverage taps is the result of its height difference below the beverage tap i.e. 20-40 hPa (usually the highest point in the beverage conduit). By configuring the valves in the drainage hoses so that they open at pressures in excess of the static head pressure at the two different levels, liquid is both retained in the beverage conduits under static conditions and also the flow resistance of the different conduits is substantially equalised when flowing liquid through the conduits to the dispense areas at the two different levels. In addition using components that act as check valves stops back flow of liquid from the conduits supplying the 1.sup.st floor dispense area to the ground floor dispense area when liquid in not flowing from the cleaning system 18.
(24) In another example using the configuration shown in
(25) It will be understood, that the valves 22 may be selected or configured to open at pressure values such that they substantially equalise the time taken to fill each beverage conduit connected to the inlet manifold with either detergent solution or rinse water. This allows lines to be more efficiently filled with detergent solution and rinsed with water as the beverage conduits with the smaller volume take similar time to fill as the larger volume conduits.
(26) The cleaning operation may be semi-automated by using a plurality of the previously described drainage hoses in combination with a control means e.g. a microcontroller or process logic controller (PLC) to operate the supply of detergent solution and rinse water 18. A flowmeter may be provided to provide a measure to the control means of the fluid delivered to the beverage conduits. The system may be regarded as semi-automated since a user is still required to connect the drainage hoses to the dispense taps. An example of a suitable system would be that provided for in
(27) Whilst, the incorporation of the pressure equalising feature in the drainage hose offers several advantages, it will be appreciated that the pressure equalising feature may be positioned elsewhere.
(28) Thus in one embodiment, the valve is positioned in the beverage conduit in proximity to the beverage tap. This eliminates the need to use specific drainage hoses on beverage taps in a specific dispense area.
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(30) In some arrangements, the outlet end of the drainage hose is simply placed in a sink in the bar allowing the waste beverage and cleaning solution to enter the drain system through the waste water outlet of the sink. In other arrangements, a connection is provided to connect the hose to the drain system. In this arrangement, the connection will have a suitable feature for engaging with the end of the drainage hose and retaining it in place. It will be appreciated that in such arrangements, the previously discussed valve may be integrated within the connection to the drain.
(31) In this approach, the drainage conduit then comprises two parts, the first, which is removable, is the drainage hose and the second, which suitably but not necessarily so remains in place, is the connection to the drain. The advantage of this approach is that the drainage hoses do not need to be unique since the valve is in situ in the connection to the drain. It will be appreciated that in this arrangement, the hoses are interchangeable and do not need to be uniquely associated with each dispense tap or floor of the establishment.
(32) Another advantage of the two part drainage conduit is that in certain bars the drain or sink may not be immediately accessible from the beverage tap. As a result, the length of drainage conduit required to connect a beverage tap to a drain might be unduly long. Additionally, depending on the configuration in the bar, the drain itself may not be immediately accessible. In either case, it will be appreciated that relatively long hoses may be required which may be cumbersome to use by a user.
(33) The separation of the drainage conduit into two parts (sections) provides a solution to these problems. More particularly, by splitting the drainage conduit into a fixed part which is installed in-situ in the bar and provides a connection between the drain and a connector. The fixed part may be a flexible hose as described above which connects to a drain at one end and provides a connector at the other. The fixed part may be held in situ using conventional fasteners, such as for example, pipe clips and cable ties.
(34) The connector may be a conventional male or female hose connector. The connector may be of a push fit, snap fit, twist fit or similar configuration. The fixed part may be routed behind paneling in a bar with only the connector exposed to facilitate a connection. The connector may be positioned relatively close to beverage tap.
(35) The second part of the drainage conduit is suitably removable. The removable part is suitably also a flexible hose of the type described generally above and allows a connection to be made between the beverage tap and the connector of the fixed part.
(36) If the connector on the fixed part is a male connector the connector on the hose will be a co-operating female connector and vice versa.
(37) By separating the drainage conduit into two parts, users need only concern themselves with connecting the removable part from the beverage tap to the connector of the fixed part. This means that the user can work with the removable part which may be significantly shorter than the total length of the drainage conduit.
(38) It will be appreciated that to obtain the pressure equalising advantage described above, the pressure equalising valve may be positioned in either of the fixed part or the removable part. Indeed, it will be appreciated that a valve might be located in each of the removable and fixed parts provided that the combined actuating pressure of the two valves equated to the required overall pressure equalising value.
(39) The advantage of the systems described herein over prior art systems is that the cleaning of multiple beverage conduits may be achieved in parallel by allowing efficient and reliable filling of the beverage conduits with detergent solution and subsequently rinsing same with water. The system does not rely on complex and expensive control electronics and sensors to ensure conformance to the cleaning process. In this context, several beverage taps at the same bar may be commonly connected by a single drainage conduit to the drain.
(40) In such an arrangement, a plurality of tap connection sections may be provided at one end of the drainage conduit. Each of the tap connection sections may be used to connect to a different beverage tap at a first end. At the second end, each of tap connection sections may be commonly connected to a drain section which goes to the drain. The common connection may be integrally formed or there may be a connector arrangement allowing for tap connection sections to be removed or connected as required. In such an arrangement, each of the connecting parts on the drain section may be suitably provided with a valve closing the connecting part in the event that a tap connection section is not connected to it. This simply prevents liquid flowing out from an unconnected connection rather than into the drain.
(41) It will be appreciated that in order to obtain the pressure equalising advantage described above, the pressure equalising valve may be positioned in either of the tap connection sections or the drain connection section. Indeed, it will be appreciated that a pressure equalising valve might be located in each of the tap connection sections and the drain connection section provided that the combined actuating pressure of the valve positioned in each tap connection section and the actuating pressure of the valve in the drain connection section equate to the pressure required overall for the pressure equalising value.
(42) Equally, it will be appreciated that the described two part drainage conduit may be combined with the arrangement in which multiple taps are commonly connected. In such an arrangement, the fixed part might provide a plurality of connectors allowing a plurality of removable parts coming from beverage taps to be commonly connected. As before, the only demand when determining where a valve or valves are to be positioned in the overall arrangement is that the pressure on each beverage dispensing line is effectively equalised with the others.
(43) An exemplary process using the previously described embodiments is described by the flowchart in
(44) When dispense heads are disconnected from the beverage storage containers and connected to the cleaning manifold, air and dispense gas can enter the conduits. The FOBs act as a bubble trap and as a result these may not completely fill with detergent solution when it is being supplied by the automatic line cleaning system. To ensure that they are properly cleaned it is necessary for a user to vent this air and gas from the FOB. In order to do this there must be a positive pressure inside the FOB. The valve also acts as a check valve which limits liquid flowing back down the beverage conduit into the FOB during a soak period when the beverage storage area is below the level of the dispense area. The valves also stop air ingress when attempting to vent a FOB during the soak period when the beverage storage area is above the dispense area.
(45) To vent the FOBs effectively detergent solution must be supplied by the automatic line cleaning system. This is achieved by the user manually activating 27 the automatic line cleaner for this purpose. The line cleaning system provides flowing detergent solution for a fixed time 28 during which the user can vent the FOBs. If more time is required the function may be reactivated. The automatic line cleaning process includes a check 29 that this function has been activated before it will proceed to the next step in the process.
(46) In order to ensure the correct completion of the process a portable FOB alarm device 70, as illustrated in
(47) The portable alarm device suitably provides an audible alarm. Alternatively, or in addition to the audible alarm a visible alarm may be provided. The portable alarm is normally situated with the automatic line cleaning system. At the start of the process, when the installation has been set-up for cleaning, the user removes 38 the portable alarm from the automatic line cleaning system. Removing the FOB alarm activates a timer 31. After a fixed period of time 32, when the line cleaning process is in the 1.sup.st soak period, an audible alarm is activated. This is to prompt the user to return and complete the FOB venting process. The alarm may be deactivated by replacing it on the line cleaning system 34.
(48) Once the user has completed venting the FOBs the cleaning process continues without any further manual intervention. The beverage conduits are refilled with a measure volume of detergent solution 30 to replace the solution that has reacted with the material in the contaminated beverage conduits. The detergent solution soaks for a second fixed time period 35 and is then rinsed with a fixed volume of water 36. The process then completes 37. This process requires the user to start the cleaning cycle on the automatic line cleaning system and make manual intervention at one point in order to vent the FOBs and ensure proper cleaning of all the components in the beverage conduit.
(49) A further advantage of the present system is that by ensuring that each beverage line receives the correct amount of cleaning solution, the volume of cleaning solution used may be optimised and waste avoided. Additionally, the time required for cleaning may be reduced to an optimal value since there is no need to compensate for poor cleaning performance which may have been experienced with existing systems.
(50) It will be appreciated that whilst several different embodiments have been described herein, that the features of each may be advantageously combined together in a variety of forms to achieve advantage.
(51) In the foregoing specification, the application has been described with reference to specific examples of embodiments. It will, however, be evident that various modifications and changes may be made therein without departing from the scope of the invention as set forth in the appended claims. For example, the fluid conduits, e.g. pipes and lines, may be any type of conduit suitable to transfer a fluid one location to another.
(52) Other modifications, variations and alternatives are also possible. The specifications and drawings are, accordingly, to be regarded in an illustrative rather than in a restrictive sense.
(53) In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. The word comprising does not exclude the presence of other elements or steps than those listed in a claim. Furthermore, the terms a or an, as used herein, are defined as one or more than one. Also, the use of introductory phrases such as at least one and one or more in the claims should not be construed to imply that the introduction of another claim element by the indefinite articles a or an limits any particular claim containing such introduced claim element to inventions containing only one such element, even when the same claim includes the introductory phrases one or more or at least one and indefinite articles such as a or an. The same holds true for the use of definite articles. Unless stated otherwise, terms such as first and second are used to arbitrarily distinguish between the elements such terms describe. Thus, these terms are not necessarily intended to indicate temporal or other prioritization of such elements. The mere fact that certain measures are recited in mutually different claims does not indicate that a combination of these measures cannot be used to advantage.