Hydrodynamic plain bearing and exhaust-gas-driven turbocharger
10393169 ยท 2019-08-27
Assignee
Inventors
- Ruediger Kleinschmidt (Besigheim, DE)
- Frieder Stetter (Stuttgart, DE)
- Steffen Schmitt (Ditzingen, DE)
- Oliver Kuhne (Stuttgart, DE)
- Martin Berger (Oberderdingen, DE)
Cpc classification
F16C2360/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/166
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16C32/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A hydrodynamic plain bearing having a stator and a rotor rotatable with respect to the stator, a rotor bearing surface being located opposite a counter-surface of the stator in order to generate hydrodynamic pressure. The rotor bearing surface and/or the counter-surface constitutes in a section view, in the context of a section along and through the rotation axis, a continuous bearing contour that is constituted from at least two contour segments. The contour segments are suitable for generating hydrodynamic load capacity in a radial and axial direction. The contour segments are led into one another, by at least one transition segment, in such a way that hydrodynamic load capacity is generatable via the contour segments and the transition segment. The plain bearing is embodied as a multiple-surface plain bearing having two or more lubrication wedges in the region of the contour segments and of the transition segment.
Claims
1. A hydrodynamic plain bearing, comprising: a rotor including a rotor bearing surface; a stator including a counter-surface located opposite the rotor bearing surface in order to generate hydrodynamic pressure; the rotor being rotatable with respect to the stator about a rotation axis; wherein at least one of the rotor bearing surface and the counter-surface includes in a section view along and through the rotation axis, a continuous bearing contour including at least two contour segments, the continuous bearing contour being configured to generate hydrodynamic load capacity in a radial direction and an axial direction; wherein the contour segments are led into one another by at least one transition segment, such that hydrodynamic load capacity is generatable by the contour segments and the at least one transition segment; and wherein at least one of the rotor bearing surface and the counter-surface includes two or more lubrication wedges on at least one of the contour segments or the at least one transition segment.
2. The hydrodynamic plain bearing of claim 1, wherein: the two or more lubrication wedges are included on both of the contour segments and the at least one transition segment; and at least some of the lubrication wedges of the contour segments and of the at least one transition segment are led into one another so as to result in a continuously differentiable contour profile in an axial direction parallel to the rotation axis.
3. The hydrodynamic plain bearing of claim 1, wherein: the contour segments and the at least one transition segment each form angular sectors defined about the rotation axis, the sectors of the contour segments and of the at least one transition segment forming a bearing sector.
4. The hydrodynamic plain bearing of claim 3, wherein: the contour segments and the at least one transition segment of a given bearing sector have contour depths deviating from one another where the contour segments and the at least one transition segment are led into one another.
5. The hydrodynamic plain bearing of claim 3, wherein: one or more of the bearing sectors include, in a circumferential direction, one of the lubrication wedges and a transition region leading into the lubrication wedge.
6. The hydrodynamic plain bearing of claim 5, wherein: the one or more of the bearing sectors further includes a resting surface.
7. The hydrodynamic plain bearing of claim 3, wherein: the contour segments and the at least one transition segment form from two to seven bearing sectors.
8. The hydrodynamic plain bearing of claim 3, wherein: the contour segments and the at least one transition segment of a given bearing sector have cross-sectional shapes deviating from one another.
9. The hydrodynamic plain bearing of claim 1, wherein: each of the lubrication wedges includes a concave bearing surface.
10. The hydrodynamic plain bearing of claim 1, wherein: the contour segments and the at least one transition segment each form angular sectors defined about the rotation axis, the sectors of the contour segments and of the at least one transition segment forming a bearing sector; one or more of the bearing sectors include, in a circumferential direction, one of the lubrication wedges and a transition region leading into the lubrication wedge, and a slope of the transition region proceeds, in the circumferential direction, oppositely to a slope of the lubrication wedge.
11. The hydrodynamic plain bearing of claim 1, wherein: a ratio of a maximum contour depth of each of the lubrication wedges to a nominal height of a bearing clearance is in a range from 0.5 to 5.
12. The hydrodynamic plain bearing of claim 1, wherein: a ratio of a maximum contour depth of each of the lubrication wedges to a nominal height of a bearing clearance is in a range from 0.5 to 6.
13. The hydrodynamic plain bearing of claim 1, wherein: the contour segments and the at least one transition segment each form angular sectors defined about the rotation axis, the sectors of the contour segments and of the at least one transition segment forming a bearing sector; and one or more of the bearing sectors include, in a circumferential direction, a transition region, one of the lubrication wedges, and a resting surface, wherein a circumferential extent of the resting surface is between 0% and 50% of a circumferential extent of the bearing sector.
14. The hydrodynamic plain bearing of claim 1, wherein: the contour segments and the at least one transition segment each form angular sectors defined about the rotation axis, the sectors of the contour segments and of the at least one transition segment forming a bearing sector; and an extent of each lubrication wedge in a circumferential direction is in a range from 30% to 100% of a total extent of the respective bearing sector in the circumferential direction.
15. The hydrodynamic plain bearing of claim 1, further comprising: a lubricant groove extending at least over a portion of one of the contour segments.
16. The hydrodynamic plain bearing of claim 1, in combination with an exhaust-gas-driven turbocharger.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be explained below in further detail with reference to exemplifying embodiments depicted in the drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION
(9)
(10) According to the present invention and in particular as shown by the variant embodiment in accordance with
(11) Stator 20 is configured with a receptacle for rotor 10. It comprises a counter-surface 21. This counter-surface 21 constitutes a bearing contour that is generated by a convex curvature and a hollow-cylindrical region. The convex curvature and the hollow-cylindrical region constitute contour segments 21.1, 21.2 and transition segment 21.3. Counter-surface 21 likewise constitutes a continuous bearing contour and, like rotor bearing surface 13, is continuously differentiable in the direction of the rotation axis.
(12) In the context of the invention, stator 20 is arranged in such a way that a relative velocity can be achieved between rotor 10 and stator 20 in order to generate hydrodynamic pressure. Stator 20 can be installed in stationary fashion or can also be embodied rotatably, for example as a floating sleeve.
(13) When the hydrodynamic plain bearing is in the assembled state, rotor bearing surface 13 is located opposite counter-surface 21. As is evident from
(14)
(15) According to a further variant embodiment of a hydrodynamic plain bearing according to the present invention, rotor bearing surface 13 is constituted by two contour segments 13.1,13.2, namely by a convex curvature and by a plane surface perpendicular to the longitudinal center axis. Counter-surface 21 has a corresponding contour (contour segments 21.1, 21.2). The two contour segments 13.1 and 13.2 are led continuously into one another in the direction of the rotation axis via a transition segment.
(16) According to a further embodiment of a hydrodynamic plain bearing according to the present invention, rotor 10 possesses a rotor bearing surface 13 having two contour segments 13.1, 13.2. Contour segment 13.1 is constituted by a truncated cone. Contour segment 13.2 is of cylindrical configuration. Transition segment 13.3 between contour segments 13.1 and 13.2 is constituted by a concave curvature. The conformation is such that contour segments 13.1 and 13.2 and transition segment 13.3 transition continuously into one another. Bearing contour 13 is thus continuously differentiable in the direction of rotation axis R.
(17) Counter-surface 21 of stator 20 is correspondingly made up of two contour segments 21.1 to 21.2. Contour segment 21.2 is embodied as a conical receptacle. Adjoining that contour segment 21.1 is contour segment 21.2 constituting a convex curvature. This convex curvature transitions into contour segment 21.2 that is embodied as a hollow cylinder. In the assembled state, contour segments 13.1 and 21.1, 13.2 and 21.2, and transition segments 13.3 and 21, are respectively located opposite one another. With contour segments 13.2 and 21, as a result of the cylindrical configuration only bearing forces in a radial direction are generated. Contour segments 13.1 and 21.1, and transition segments 13.3 and 21.3, respectively generate force components in both a radial direction and an axial direction.
(18) In a further embodiment of a hydrodynamic plain bearing according to the present invention, for example, rotor bearing surface 13 can be made up continuously of two contour segments 13.1, 13.2 and two transition segments 13.3. Contour segment 13.1 can be embodied as a truncated cone having a relatively large opening angle. The first transition segment 13.3 is adjacent, in the form of a concave curvature. Directly adjoining transition segment 13.3 is further transition segment 13.3 in the form of a cylinder. The further transition segment 13.3 transitions into contour segment 13.2, which is embodied as a convex curvature. Stator 20 comprises a counter-surface 21 having two contour segments 21.1 and 21.2. Contour segment 21.1 constitutes a conical receptacle that transitions into a convex curvature that is constituted by first contour segment 21.3. Adjoining first transition segment 21.3 is further transition segment 21.3 in the form of a hollow-cylindrical receptacle. Counter-surface 21 ends with contour segment 21.2 in the shape of a concave curvature. In the assembled state and in operation, the hydrodynamic plain bearing generates radial force components in the region of the oppositely located second transition segments 21.3 and 13.3. The associated contour segments 13.1, 13.2, 21.1, 21.2 and first transition segments 13.1, 21.3, on the other hand, generate both radial and axial force components.
(19) As the statements above illustrate, one, two or more transition segments 21.3, 13.3 can be provided, in addition to contour segments 21.1, 21.2, and 13.1, 13.2, between contour segments 21.1, 21.2, and 13.1, 13.2.
(20) While a hydrodynamic plain bearing is operating, the external force acting on the hydrodynamic plain bearing can vary in terms of its magnitude and direction. The relationship of rotation axis R of rotor 10 to longitudinal center axis M of stator 20 also changes as a result of such a variation. The change can be both an angular offset between rotor axis R and longitudinal center axis M, and a radial offset or an axial offset. It is conceivable in particular for all the types of offset to occur simultaneously. The hydrodynamic plain bearing according to the present invention can react to such a change. Upon such a shift of rotor 10 with respect to stator 20, the location and geometry of converging gap S changes. A change in converging gap S results in a change in the force components in converging gap S which determine the load capacity of the hydrodynamic plain bearing. Because of this change in the geometry of the hydrodynamic gap, varying pressures are attained in those regions and result in an increase in axial load capacity. The axial force that is being applied can thus be compensated for. Similar effects occur when radial loads change, or upon a shift of rotation axis R with respect to longitudinal center axis M.
(21) In the context of the invention it is furthermore possible to modify the pressure generation in converging gap S such that in the region of hydrodynamic gap S, rotor bearing surface 13 and/or counter-surface 21 can have regions having a different coefficient of thermal expansion and/or a different modulus of elasticity. For this, rotor bearing surface 13 and/or counter-surface 21 can have zones having different materials. For example, an aperture, in particular an orifice, which is introduced into rotor 10 and/or into stator 20, can be provided in the region of converging gap S. This aperture can then be filled with a material that has a coefficient of thermal expansion, and/or a modulus of elasticity, which is different from the surrounding material of rotor 10 or of stator 20. For example, a resin material that terminates flush with rotor bearing surface 13 or with counter-surface 21 can be introduced into the recess. It is also conceivable for rotor bearing surface 13 and/or counter-surface 21 to comprise regions having a different coefficient of thermal expansion; in particular, provision can be made that a sub-element, made in particular of ceramic oxide or of another element that has a lower coefficient of thermal expansion than that region of the rotor bearing surface and/or of the counter-surface which indirectly or directly adjoins the sub-element, in the rotor bearing surface and/or in the counter-surface. Examples of a sub-element of this kind are zirconium tungstate, silicon, titanium, steel/iron. Rotor bearing surface 13 and/or counter-surface 21 can be constituted, for example, at least partly from a bronze material, for example having a coefficient of thermal expansion of approx. 18.sup.6K.sup.1.
(22)
(23) The contour depth of lubricant wedges 21.1b, 21.2b, and 21.3b and the contour depth of resting surfaces 21.1c, 21.2c, and 21.3c do not necessarily need to be the same within a bearing sector. It is instead conceivable for the contour depth t to vary in the direction of rotation axis R.
(24) The composition of sectors Sec. 4 within a bearing sector likewise does not need to be identical. The composition can instead change. For example, provision can be made that only contour segment 21.1 exhibits sectorization and a resting surface, whereas segment 21.2, for example, has no resting surface or sectors and is thus cylindrical in shape.
(25) The contour profile in sectors Sec. 1 and Sec 3 need not obligatorily be concave as depicted in the drawings. Provision can instead also be made that a varying contour profile is provided. For example, linear, degressive, or progressively extending contours or contour segments can also be provided on sectors Sec. 1 and Sec. 3.
(26) In
(27)
(28) As
(29) Rotor 10 comprises two bearing segments 12 that are arranged spaced away from one another in the axial direction of shaft 15, rotor bearing surfaces 13 being constituted in the region of bearing segments 12. In the context of the invention, rotor bearing surfaces 13 can be embodied integrally with shaft 15, but it is also conceivable for rotor bearing surface 13 to be constituted by a bearing piece connected, in particular nonrotatably, to shaft 15. In the case of the exhaust-gas-driven turbocharger depicted in
(30) Provision can be made in the context of the invention that a rotor bearing surface 13 is not constituted only by shaft 15 or by rotor part 40. Instead, a rotor bearing surface 13 that extends both over part of shaft 15 and over part of rotor part 40 can also be provided.
(31) Rotor part 40 can furthermore comprise a circumferential seal receptacle 43, for example in the form of a circumferential groove and a deflector 44.
(32) Rotor 10 is held in a housing 50, preferably in the receiving housing of the exhaust-gas-driven turbocharger. Housing 50 is penetrated by a bearing receptacle 52. A stator 20 is inserted into this bearing receptacle 52. As
(33) The two extensions 24 are integrally connected to one another via center piece 27.
(34) For assembly, rotor 10 with turbine wheel 14 installed is slid into housing 50 from right to left in the drawing plane of
(35) In an alternative installation method, stator 20 can be preinstalled on shaft 15 and slid as a package into the bearing housing, where stator 20 is then fastened in an axial direction with respect to housing 50.
(36) In an alternative embodiment, bearing piece 30 can be omitted. With this embodiment (not depicted) rotor part 40 does not comprise a deflector 44 for installation reasons. Rotor part 40 can, however, continue to comprise a circumferential seal receptacle 43, for example in the form of a circumferential groove for reception of a sealing ring. The sealing ring then abuts against housing 50 rather than against bearing piece 30.
(37) As is further evident from
(38) In the right-side hydrodynamic plain bearing, subsequently to the gap region of the plain bearing the lubricant is spun radially outward from attachment piece 11, the lubricant traveling into the vicinity of a diversion region 56 that is shaped into housing 50. The lubricant then runs off downward in the direction of gravity, and is again collected in cavity 55. Cooling of the housing is achieved with the lubricant, both with diversion region 32 of bearing piece 30 and also, in particular, with diversion region 56 in the region of turbine wheel 14. This represents a considerable additional benefit. In particular, a thermal input occurring during operational use can then be dissipated via the lubricant and kept away from bearing locations 12. The operating reliability of the hydrodynamic plain bearings in high-temperature applications can thereby be guaranteed. The result in particular is to prevent the lubricant from then being exposed to an impermissible temperature stress in the region of bearing segments 12.
(39) In the embodiment in
(40) The lubricant is collected in cavity 55 and conveyed, optionally via a heat exchanger and a pump, back into lubricant conduit 53.
(41) Stator 20 according to
(42) The technical configuration of the exhaust-gas-driven turbocharger according to
(43)
(44) As is evident from
(45) Lubricant conduit 53 proceeds from a supply line 53.1 of housing 50, which can be embodied in the form of an attachment thread.
(46) Stator 20 is held in both a circumferential direction and an axial direction by means of a fastening element 58. Fastening element 58 comprises a base element 58.3 that comprises a seating surface 58.1 and a support surface 58.2. A fastening extension 58.4 adjoins base element 58.3. Fastening extension 58.4 engages into a fastening receptacle of stator 20 in order to secure the latter. Fastening element 58 can be embodied for this purpose in two-part fashion, so that fastening extensions 58.4 can be inserted into the circumferential groove of stator 20. It is also conceivable, however, for fastening extension 58.4 to be mounted, as an elastically deflectable latching element, on the one-piece fastening element 58. Fastening element 58 is embodied in such a way that both axial forces and forces in a circumferential direction can be absorbed in order to immobilize the stator in an axial direction and a circumferential direction.
(47) As is apparent from
(48) Lastly, it is apparent from
(49)
(50) In contrast to the exhaust-gas-driven turbocharger according to
(51) As has already been mentioned above, stator 20 can be axially and nonrotatably connected in housing 50 in different ways.