Rotating drum for workpiece conveyance and workpiece cleaning device
10391524 ยท 2019-08-27
Assignee
Inventors
Cpc classification
B08B3/024
PERFORMING OPERATIONS; TRANSPORTING
B07B1/24
PERFORMING OPERATIONS; TRANSPORTING
B08B3/06
PERFORMING OPERATIONS; TRANSPORTING
C23G3/00
CHEMISTRY; METALLURGY
F16C13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B08B3/042
PERFORMING OPERATIONS; TRANSPORTING
International classification
B08B3/06
PERFORMING OPERATIONS; TRANSPORTING
B08B3/02
PERFORMING OPERATIONS; TRANSPORTING
B08B3/04
PERFORMING OPERATIONS; TRANSPORTING
B07B1/24
PERFORMING OPERATIONS; TRANSPORTING
C23G3/02
CHEMISTRY; METALLURGY
C23G3/00
CHEMISTRY; METALLURGY
Abstract
A rotating drum of a rotating drum-type workpiece cleaning device is provided with feed fins that extend helically along the inner circumferential surface of the drum body. The feed fins are, for example, fins in which metal sheets have been folded. On both sides of the feed fins, the angle of the internal corner between the feed fin and the inner circumferential surface of the drum body is an obtuse angle, for example, about 120 degrees. It is possible to prevent or limit the trapping of conveyed workpiece in the internal corner and trapping between adjacent fin sections.
Claims
1. A workpiece cleaning device comprising: a rotating drum arranged in a transverse state; a drum rotating mechanism for rotating the rotating drum about a drum center axis; and a washing mechanism for spraying washing liquid onto a workpiece fed by a feed fin to wash the workpiece, wherein the rotating drum has: a drum body; and a feed fin attached to a drum inner circumferential surface of the drum body in a state of extending helically along the drum inner circumferential surface; and wherein the drum body has a liquid impassable section, and liquid passable sections formed from porous material, the liquid passable sections being arranged adjacent to both sides of the liquid impassable section in a circumferential direction of the drum body, and where boundary edges of the liquid impassable portion on both sides to the liquid passable section in the circumferential direction are referred to as first and second boundary edges, respectively, at least one of the first and second boundary edges has at least an edge portion of a prescribed length measured from an upstream-side end thereof in a workpiece conveyance direction, the edge portion being an inclined edge portion inclined in a straight-line fashion, curved-line fashion or stepwise fashion with respect to a downstream direction of the workpiece conveyance direction.
2. The workpiece cleaning device according to claim 1, wherein, when viewed along a rotational direction of the rotating drum, the first boundary edge is a rear side boundary edge of the liquid impassable section in the rotational direction, the first boundary edge is provided with a first inclined edge portion as the inclined edge portion, and the first inclined edge portion is inclined in a direction so that an area of the liquid impassable section is increased from an upstream-side end of the first inclined edge portion toward a downstream side in the workpiece conveyance direction.
3. The workpiece cleaning device according to claim 2, wherein the second boundary edge is provided with a second inclined edge portion as the inclined edge portion, the second inclined edge portion is inclined in a direction opposite to the first inclined edge portion so that the area of the liquid impassable section is increased from the upstream side end of the second inclined edge portion toward the downstream side in the workpiece conveyance direction.
4. The workpiece cleaning device according to claim 2, a fin height of the feed fin from the drum inner circumferential surface of the drum body is gradually lowered from the downstream side to the upstream side of the workpiece conveyance direction.
5. The workpiece cleaning device according to claim 1, wherein a portion of the drum body where the liquid impassable portion and the liquid passable portion are formed is a portion where immersion washing, washing by running water and shower washing are performed to the workpiece by at least once during one rotation of the rotating drum for workpiece conveyance.
6. The workpiece cleaning device according to claim 1, wherein internal corners of obtuse angle that are formed between the feed fin and the drum inner circumferential surface on both sides of the feed fin in a direction along the drum center axis.
7. The workpiece cleaning device according to claim 6, wherein an angle of an internal corner when cut along a plane including the drum center axis satisfies:
110130.
8. The workpiece cleaning device according to claim 6, wherein the feed fin has a tapered shape from the drum inner circumferential surface along a height direction of the feed fin.
9. The workpiece cleaning device according to claim 6, wherein an interval between adjacent fin portions of the feed fin in the direction of the drum center axis line is gradually increased from the drum inner circumferential surface along a height direction of the feed fin.
10. The workpiece cleaning device according to claim 6, wherein the feed fin has: a first side surface portion facing one side of a direction of the drum center axis line; a second side surface portion facing the other side of the direction of the drum center axis line; and a top surface portion for connecting the first and second side surface portion with each other, and wherein the top surface portion is defined by a convex curved surface.
11. The workpiece cleaning device according to claim 10, wherein the feed fin is a fin made of sheet metal, the fin has a corner portion provided with the top surface portion, and a first side plate portion provided with the first side surface portion and a second side plate portion provided with the second side surface portion, the first and second side plate portions being connected with each other in the corner portion, and the fin is opened toward a side of the drum inner circumferential surface.
12. The workpiece cleaning device according to claim 11, wherein the plate member is inserted between the drum inner circumferential surface and the first and second side plate portions of the feed fin.
13. The workpiece cleaning device according to claim 11, wherein a portion of the drum body between the first and second side plate portions of the feed fin is deformed in a circular arc shape so that the portion is protruded between the first and second side plate portions.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
MODE FOR CARRYING OUT THE INVENTION
(9) With reference to the drawings, an embodiment of a rotating drum-type workpiece cleaning device according to the present invention is described hereafter.
(10) (Overall Structure)
(11)
(12) The rotating drum unit 3 is a traverse-mounted rotating drum unit in which a rotating drum 7 for washing, a rotating drum 8 for rinse washing, and a rotating drum 9 for drying are connected in tandem as rotating drums for conveying workpieces. The rotating drum unit 3 is arranged so that the center axis line 3a thereof is horizontal.
(13)
(14) The rotating drum 7 for washing is provided with a circular cylindrical drum body 11, the distal end of the drum body 11 constitutes a workpiece inlet 12A, and the rear end thereof constitutes a workpiece outlet 12B. The outlet 12B of the drum body 11 is connected to the rotating drum 8 for rinse washing. The workpiece conveyance direction is the direction from the workpiece inlet 12A to the workpiece outlet 12B along the drum center axis line 3a.
(15) The circular inner circumferential surface 11a of the drum body 11 is attached a feed fin 13 extending helically at a constant pitch along the direction of the drum center axis line 3a. The feed fin 13 is a fin that has a prescribed height and erects from the circular inner circumferential surface 11a of the drum body 11. In this example, the fin height from the inner circumferential surface 11a of the rotating drum 7 is set so that it is gradually lowered from the downstream side (the workpiece outlet 12B side) toward the upstream side (the workpiece inlet 12A side) of the workpiece conveyance direction along the drum center axis line 3a.
(16) The drum rotating mechanism 4 is arranged in a section at the side of the workpiece outlet 12B of the drum body 11. The drum rotating mechanism 4 is provided with a motor, a rotating actuator 14 having a speed reduction gear, a drive gear 15 fixed on the rotating shaft 14 of the actuator, a driven gear 16 fixed on the outer circumferential surface of the drum body 11, and other components. The drive gear 15 meshes with the driven gear 16.
(17) An annular rib 17 is fixed on the outer circumferential surface at the side of the workpiece inlet 12A of the drum body 11, and is supported by a pair of left and right supporting rollers 18. The rotating actuator 14 is driven to rotate the rotating drum unit 3 including the rotating drum 7 around the drum center axis line 3a.
(18) The workpiece washing mechanism 6 is provided with a washing liquid supply tube 21. The washing liquid supply tube 21 is arranged inside the rotating drum 7 in a state of extending parallel the drum center axis line 3a, and washing liquid spray nozzles 22 are attached to the washing liquid supply tube at fixed intervals along the length direction thereof. The washing liquid spray nozzles 22 are designed so as to spray washing liquid out at a downward and inclined direction.
(19) The drum body 11 of the rotating drum 7 is provided with an upstream-side cylindrical body section 30 located at the side of the workpiece inlet 12A, a cylindrical boy section 31 located in the middle, and a downstream-side cylindrical body section 32 located at the side of the workpiece outlet 12B. The upstream-side cylindrical body section 30 is a portion where shower washing is performed, the middle cylindrical body section 31 is a portion where triple washing (immerse washing, washing by running liquid, and shower washing) is performed, and the downstream-side cylindrical body section 32 is a portion where shower washing is performed.
(20) When viewed along the circumferential direction, the middle cylindrical body section 31 is provided with a liquid impassable section 41 defined by a metal plate 31b that does not allow passage of the washing liquid, and a liquid passable section 42 defined by a punched metal 31b that dose allow passage of the washing liquid, as shown in
(21) The rotating drum 8 for rinse washing is, for example, provided with a cylindrical body section made from a punched metal. A feed fin, which extends helically along the inner circumferential surface of the cylindrical body section, has a shape similar to the feed fin 13 arranged in the rotating drum 7 for washing. Likewise, the rotating drum 9 for drying is also provided with a cylindrical body section made from a punched metal and a feed fin that is arranged on the inner circumferential surface of the cylindrical body section and has a shape similar to the feed fin 13, for example. A drying hot air is supplied inside the rotating drum 9 from a not-shown drying mechanism, for example.
(22) (Rotating Drum)
(23)
(24) The cylindrical body part 31 of the drum body 11 in the rotating drum 7 is provided with the liquid impassable section 41 that does not allow to pass washing liquid and the liquid passable section 42 that allows to pass washing liquid, as mentioned before. The both sides of the liquid impassable section 41 in the circumferential direction of the drum body 11 constitute boundary edges to the liquid passable section 42. The boundary edge at the rear side of the liquid impassable section 41 in the drum rotational direction A is referred to as a first boundary edge 45, and the other boundary edge at the front side as a second boundary edge 46.
(25) The first boundary edge 45 of the liquid impassable section 41 on the circumferential surface of the cylindrical body part 31 has an edge portion at the downstream side of the workpiece conveyance direction B, the edge portion being a straight-line edge portion 45a extending in the workpiece conveyance direction B (the direction along the drum center axis line 3a). The remaining edge portion continuing to the straight-line edge portion 45a and located at the upstream side of the workpiece conveyance direction B, is an inclined edge portion 45b (a first inclined edge portion) that extends in a concave curved-line fashion toward the side of the second boundary edge 46 and toward the upstream side of the workpiece conveyance direction B.
(26) The rotating drum 7 having the cylindrical body part 31 can be manufactured in the following. As shown in
(27) As shown in
(28)
(29) The inclined edge portion 45b of the first boundary edge 45 can be a curved line, a straight line, or a stepped shape as shown in
(30) (Workpiece Conveyance and Washing Operation by Rotating Drum)
(31)
(32) With reference to these drawings, workpiece conveyance and washing operation performed by the workpiece cleaning device 1 is described. The drum rotation mechanism 4 is driven to rotate the rotating drum unit 3, and washing liquid is sprayed out from the washing liquid spray nozzles 22 of the workpiece washing mechanism 5. In this state, workpieces w to be washed are supplied through the workpiece inlet 12A.
(33) The workpiece w, which is supplied to the front-side rotating drum 7 of the rotating drum unit 3, is conveyed over the lower-side inner circumferential surface portion of the drum body 11 of the rotating drum 7 (a drum lower-side position) in the workpiece conveyance direction B along the drum center axis line 3a by means of the feed fin 13 that extends helically. The washing liquid, which is ejected from the washing liquid spray nozzles, is sprayed toward the lower-side inner circumferential surface portion of the drum body 11, and flows down to the lowest position of the lower-side inner circumferential surface portion.
(34) The workpiece w is held in position slightly farther along the rotational direction of the rotating drum than the lowest position in the lower-side inner circumferential surface portion of the drum body 11 of the rotating drum 7. In response to this, the washing liquid spray direction of the washing liquid spray nozzles 22 is set, as a whole, to be slightly inclined from being vertical toward the rotational direction of the rotating drum 7.
(35) Because the upstream-side cylindrical body part 30 on the workpiece inlet 12A side of the rotating drum 7 is formed from punched metal, washing liquid does not accumulate in the lower-side inner circumferential surface portion but instead flows downward. Therefore, the washing liquid is sprayed directly onto the workpiece w conveyed by the feed fin 13, adhering impurities and the like are washed off by the washing liquid, and the impurities fall out along the washing liquid.
(36) As shown in
(37) In a rotating state in which the liquid impassable portion 41 is located at the drum lower-side position, the workpiece w is primarily immersion washed. In a rotating state in which the liquid passable portion 42 is located at the drum lower-side position, the workpiece w is primarily shower washed. During transition from the liquid impassable portion 41 to the liquid passable portion 42, the workpiece w is primarily washed by running liquid.
(38) The inclined edge portion 45b is formed in the first boundary edge 45 of the liquid impassable portion 41. The inclined edge portion 45b passes through the drum lower-side position with the rotation of the rotating drum 7, and, when viewed at the drum lower-side position, the inclined edge portion 45b moves from the upstream side toward the downstream side of the workpiece conveyance direction. Accordingly, the liquid passable section 42 located at the drum lower-side position gradually increases from the upstream side toward the downstream side of the workpiece conveyance direction.
(39) As shown in
(40) In addition, the fin height of the feed fin 13 is gradually lowered from the downstream side to the upstream side of the workpiece conveyance direction. Consequently, the flow of washing liquid toward the upstream side of the workpiece conveyance direction b is smoothly formed. It is possible to prevent or limit dirty washing liquid from flowing into the downstream-side section from the upstream-side section in a reliable manner.
(41) The workpiece after being subjected to the triple washing in the cylindrical body part 31 is fed into the downstream-side cylindrical body part 32. The workpiece w is shower washed during passing through the downstream-side cylindrical body part 32. The workpiece w after being washed by washing liquid is fed into the rotating drum 8 for rinse washing of the next stage, and is subjected to rinse washing. Thereafter, the workpiece w is fed into the rotating drum 9 for drying and is subjected to drying, and then is collected in the collection part 6.
(42) (Another Example of Cylindrical Body Part)
(43)
(44) A cylindrical body part 50 of this example is constituted by a cylinder 51 formed from punched metal, and two metal plates 52 and 53 which have the same shape and are attached to the outer circumferential surface of the cylinder 51. The metal plates 52 and 53 are arranged in a rotationally symmetrical state about the center of the cylinder 51. These two metal plates 52 and 53 provide the outer circumferential surface of the cylinder 51 with a first liquid impassable portion 54, a first liquid passable portion 55, a second liquid impassable portion 56, and a second liquid passable portion 57 in this order. Accordingly, the triple washing is performed to the same workpiece twice while the cylindrical body part 50 rotates once.
(45) First edge portions 54a and 56a of the first and second liquid impassable portions 54 and 56 are formed to have edge portions, in this example, inclined edge portions 54b and 56b that are shaped so as to move backward toward the downstream side of the workpiece conveyance direction B along the rotational direction of the cylindrical body part 50. With these inclined edge portions 54b and 56b, the flow of washing liquid directed from the downstream side toward the upstream side of the workpiece conveyance direction B is formed, whereby dirty washing liquid after workpiece washing is prevented or limited from flowing into the downstream side of the workpiece conveyance direction B.
(46) Incidentally, in the above-mentioned examples, the inclined edge portions 45b, 54b and 56b inclined to the same direction are formed in the liquid impassable sections 41, 54 and 56. In cases in which the inclination orientation of these inclined edge portions is reversed, it is possible to form the flow of washing liquid directed from the upstream side to the downstream side of the workpiece conveyance direction with the rotation of the rotating drum. Thus, the flow of washing liquid can be controlled by changing the inclination orientation of the inclined edge portions.
(47) (Feed Fin)
(48)
(49) The feed fin 13 of this example is a fin made of sheet metal. Specifically, the feed fin 13 is formed by bending a long metal flat plate having a prescribed width, to have a mountain shape provided with left and right side-plate portions 61 and 62 of the same width, and top part connecting tip portions of the side plate portions. The top surface portion 63a of the top part 63 is defined by a convex curve, for example, a convex circular arc surface. The left and right side-plate portions 61 and 62 form an angle of about 60 degrees, and the outer side surface portion 61a and 62a thereof are defined by a flat plane and are smoothly connected to the top surface portion 63a. The feed fin 13 is fixed on the inner circumferential surface 11a of the drum body 11 by welding or other fixing means.
(50) In a state in which the feed fin 13 is fixed on the inner circumferential surface 11a of the drum body 11, the internal corner 64, which is formed between the both sides of the feed fin 13 and the inner circumferential surface 11a, has an angle of about 120 degrees, or an obtuse angle. Specifically, when cut along a plane including the drum center axis line 3a which is the workpiece conveyance direction, the angle formed between the one side surface portion 61a and the inner circumferential surface 11a and that formed between the other side surface portion 62a and the inner circumferential surface are set to be an obtuse angle.
(51) The workpiece w to be conveyed is prevented or limited from being trapped into or adhered to the internal corner 64 by setting the angle of the internal corner to be an obtuse angle. In this way, the conveyance failure of workpieces can be avoided, and lack of cleaning or other adverse effects due to the conveyance failure can also be avoided. Although the angle of the internal corner 64 is about 120 degrees in this example, it can be in the range of about 110 degrees to about 130 degrees. It is of course that an angle outside the above range can also be adopted.
(52) To explain further, the feed fin 13 of the present invention is shaped so as to form roughly an equilateral triangle when attached to the inner circumferential surface 11a. The feed fin 13 has a tapered shape along the height direction thereof. As a result, the fin interval 13W, which is formed between the adjacent fin portions 13a and 13b of the feed fin 13 in the direction of the drum center axis line 3a, is gradually increased from the inner circumferential surface 11a along the fin height direction 13H.
(53) Different from a case in which the interval between the fin portions 13a and 13b is constant in the fin height direction 13H, the workpiece w can be prevented or limited from being trapped between the adjacent fin portions 13a and 13b. In particular, it is suitable when a large number of workpieces are conveyed. In this way, workpieces can be conveyed reliably. Although the side surface portions of the feed fin 13 on both sides of the workpiece conveyance direction are a flat surface in this example, they can be a convex curved surface or a concave curved surface. In this case as well, the state can be made in which the fin interval 13W is gradually increased along the fin height direction 13H from the inner circumferential surface 11a.
(54) The feed fin 13 has the top part 63 bent into a circular arc shape by bending process, and the top part 63 has the top surface portion 63a of a circular arc shape. It is possible to prevent the workpiece w from being damaged by the sharp tip end portion of the feed fin 13.
(55) When the drum body 11 of the rotating drum 7 is formed from metal sheet such as punched metal, it tends to deform in many cases because of insufficient strength thereof. The feed fin 13, which is formed by bending metal sheet, has a high moment of inertial of area and is not easy to bend in comparison with a plate fin having a fixed thickness. Because the high rigid feed fin 13 is attached by welding or the like to the inner circumferential surface 11a of the drum body 11 in a state of extending helically along the inner circumferential surface, the feed fin 13 functions as a reinforcing rib of the drum body 11. Accordingly, it is possible to obtain the rotating drum having a sufficient strength.
(56) The feed fin 13 made of metal sheet is used in this example. For example, a liner member of triangular cross section, which is made from metal, plastics or other material, can be used as the feed fin.
(57) (Another Example of Feed-Fin Fixing Means)
(58)
(59) (Means for Sealing Gap Between Feed Fin and Inner Circumferential Surface of Cylindrical Body Part)
(60) The feed fin 13 made of metal sheet is manufactured by bending a metal flat plate of a prescribed width along the width direction, and is bent into a helical shape along the length direction. In addition, the feed fin 13 is formed to have a mountain shape opening toward the inner circumferential surface 11a of the drum body 11, the mountain shape being defined by the left and right side plate portions 61 and 62 of the same width, and the top part 63 connecting the tip end of these side plate portions.
(61) Since the feed fin 13 is high in sectional rigidity, when attached to the inner circumferential surface 11a of the drum body 11, gap is formed between the feed fin and the inner circumferential surface 11a along the length direction of the feed fin in many cases. If the gap is formed, the workpiece w to be conveyed is nipped in the gap and stayed there.
(62) As shown in
(63) Alternatively, as shown in
(64) (Hole Shape of Liquid Passable Section)
(65) The liquid passable portion in the rotating drum 7 is constituted by the cylinder formed from punched metal. The punched metal is usually formed with circular holes at a prescribed pitch.
(66) Punched metal or porous material formed with oval holes instead of circular holes can be used to manufacture the cylinder.
(67) In press working, long and narrow cutting chips are usually generated and are adhered on workpieces in same cases. In this case, if the long and narrow cutting chips are longer than the diameter of the circular holes and do not pass through the circular holes, they cannot be discharged from the rotating drum. These long and narrow cutting chips can be discharged from the rotating drum by forming oval holes and setting the major axis dimension thereof to allow the generated cutting chips to pass through.
(68) According to experiments conducted by the present inventors et al, it is confirmed that it is desirable for the liquid passable section to be formed so that elongated holes such as elliptical holes, which are long in the direction perpendicular to the workpiece conveyance direction, are arranged. Specifically, in comparison with a case in which elongated holes are arranged so that the length direction of the elongated holes is inclined by 45 degrees with respect to the direction parallel to the workpiece conveyance direction, it is confirmed that long and narrow cutting chips can be discharged from the rotating drum effectively in a case in which the length direction of the elongated holes is oriented in the direction perpendicular to the workpiece conveyance direction.
OTHER EMBODIMENTS
(69) The above-mentioned example is directed to a workpiece cleaning device using a rotating drum for workpiece conveyance. The rotating drum for workpiece conveyance is not limited to the purpose of conveying workpieces to be cleaned, but also can be used for conveying a variety of articles such as for conveying earth and sand, food products or the like. As a rotating drum used in these cases, the rotating drum 7 used in the above example can be used as it is. When the liquid passable section and the liquid impassable section are not needed, the rotating drum can be constituted by a metal cylinder, and the feed fin 13 can be attached to the inner circumferential surface thereto. Alternatively, the rotating drum can be constituted by a cylinder formed from punched metal, metal mesh or other material, and the feed fin 13 can be attached to the inner circumferential surface thereto.
(70) In addition, the above-mentioned drum is provided with the feed fin, by which the obtuse-angle internal corners are formed. In a conventional rotating drum provided with a plate-like feed fin which has a fixed width and a fixed height and erects perpendicularly from the inner circumferential surface, it is possible that the liquid passable section and the liquid impassable section are formed alternately in the circumferential direction of the rotating drum, and the inclined edge portion is formed on the boundary portion therebetween, as mentioned above. In this case, it is also possible to control the flow of washing liquid so that the flow is directed toward the upstream side from the downstream side of the workpiece conveyance direction, or is directed toward the downstream side from the upstream side by changing the inclination direction of the inclined edge portion.