Marine reel lay method pipeline installation system and methods
10393288 ยท 2019-08-27
Assignee
Inventors
- Joop ROODENBURG (Schiedam, NL)
- Terence Willem August VEHMEIJER (SCHIEDAM, NL)
- Hendrik Hessels (Schiedam, NL)
Cpc classification
E21B19/24
FIXED CONSTRUCTIONS
F16L1/23
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L1/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L1/123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L1/235
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B19/008
FIXED CONSTRUCTIONS
F16L1/203
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B19/22
FIXED CONSTRUCTIONS
International classification
F16L1/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L1/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B19/24
FIXED CONSTRUCTIONS
F16L1/23
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B19/00
FIXED CONSTRUCTIONS
E21B19/22
FIXED CONSTRUCTIONS
Abstract
An improved system and method for laying on the seabed a pipeline and/or installing a subsea riser including one or more accessories are disclosed. In the system, a trolley rail for an auxiliary trolley is provided which includes a retractable trolley rail part supported by the tower via an associated mobile rail support assembly. Displacement of the retractable trolley rail part together with the auxiliary trolley when arranged on said retractable trolley rail part with respect to the tower is allowed, between an active position, wherein the auxiliary trolley is positioned to engage on an accessory in the firing line, and a retracted and non-operable position wherein a clear envelope about the firing line is created.
Claims
1. A marine reel lay pipeline installation system for laying on the seabed a pipeline and/or installing a subsea riser including one or more accessories, wherein the system comprises: one or more pipeline storage reels for storage of pipeline to be laid; a pipeline launch tower, which is adapted to launch the pipeline in a firing line along said tower; a pipeline guide which is provided at an elevated position, the pipeline guide is adapted to guide the pipeline from a storage reel over the pipeline guide into the firing line, one or more tensioners, each tensioner comprising a tensioner frame and multiple tracks supported by said tensioner frame, the one or more tensioners being operable between an active pipelaying mode, wherein the firing line extends through the tensioner frame and between the tracks, so that the tracks are positioned to engage the pipeline and to support the pipeline in the firing line, and a retracted mode wherein a clear envelope is created about the firing line; a hang off device arranged in the lower part of the firing line, adapted to clamp and support the weight of the launched pipeline in the firing line; an abandonment and recovery (A&R) system comprising at least one A&R cable and associated A&R winch, and an A&R sheave arrangement with one or more sheaves provided at an upper position in the firing line, said one or more sheaves being supported by the pipeline launch tower, adapted to raise, lower and support the weight of the launched pipeline in the firing line; an auxiliary trolley which is movable along a vertical trolley rail and which is adapted to engage on an accessory in the firing line in the retracted mode of the one or more tensioners; wherein at least one tensioner frame comprises a first segment and a second segment, each including at least one of said tracks, wherein the first and second segment are each mounted pivotable about a respective first and second vertical segment pivot axis to the pipeline launch tower, the first and second segments being pivotable between a pipelaying position in which the tracks are positioned to engage the pipeline, and an open retracted position, wherein the first and second segments are disconnected and separated, thereby creating a clear envelope about the firing line for passage of an accessory, wherein the trolley rail extends between the first and second vertical segment pivot axes.
2. The marine reel lay pipeline installation system according to claim 1, wherein at least a part of the vertical trolley rail is supported by the pipeline launch tower.
3. The marine reel lay pipeline installation system according to claim 1, wherein in the pipelaying position, the first and second segments are conjoined to form an enclosing pipeline annulus.
4. The marine reel lay pipeline installation system according to claim 1, wherein the tensioner comprises four tracks and both the first and second segment each include two tracks.
5. The marine reel lay pipeline installation system according to claim 1, wherein in the open retracted position of the first and second segments, a lateral opening is created in the tensioner over the entire height thereof, allowing for the lateral introduction and/or removal of a pipeline or other item into the firing line.
6. The marine reel lay pipeline installation system according to claim 1, wherein the trolley rail extends between the first and second vertical segment pivot axes and at least over the entire length of the one or more tensioners.
7. The marine reel lay pipeline installation system according to claim 6, wherein the trolley rail also extends above and/or below the one or more tensioners.
8. The marine reel lay pipeline installation system according to claim 1, wherein the first and second segments are each mounted pivotable to a carrier which is displaceable along a tensioner rail which is mounted to the pipeline launch tower, extending parallel to the firing line, allowing the one or more tensioners to be translatable in the firing line, along the pipeline launch tower, wherein a tensioner displacement drive is provided to support and translate the one or more tensioners along the pipeline launch tower, and wherein the trolley rail further comprises a carrier trolley rail part mounted on the carrier.
9. The marine reel lay pipeline installation system according to claim 8, wherein the first and second segments are mounted to distinct carriers.
10. The marine reel lay pipeline installation system according to claim 9, wherein the distinct carriers can be driven separately, allowing the first and second segments to be at different heights.
11. The marine reel lay pipeline installation system according to claim 8, wherein the one or more tensioners are displaceable at least between an upper accessory handling position, where the one or more tensioners have moved above a lower accessory position, and a lower pipelaying position, where the one or more tensioners at least partially overlap the accessory position.
12. The marine reel lay pipeline installation system according to claim 8, wherein the one or more tensioners are displaceable at least between a lower parking position where the one or more tensioners have moved below an end connector entry position, and an upper pipelaying position where the one or more tensioners at least partially overlap the end connector entry position.
13. The marine reel lay pipeline installation system according to claim 12, wherein the upper pipelaying position and/or the upper accessory handling position overlap the active position of a retractable trolley rail part.
14. The marine reel lay pipeline installation system according to claim 1, wherein the trolley rail comprises a tower trolley rail part supported by the tower below the one or more tensioners, in the vicinity of and at a position below the hang off device, and the auxiliary trolley is movable to a position below the lowermost tensioner.
15. The marine reel lay pipeline installation system according to claim 1, wherein the trolley rail comprises a retractable trolley rail part supported by the tower via an associated mobile rail support assembly, which is adapted to allow for displacement of the retractable trolley rail part together with the auxiliary trolley when arranged on said retractable trolley rail part with respect to the tower between an active position, where the auxiliary trolley is positioned to engage on an accessory in the firing line, and a retracted and non-operable position, where a clear envelope about the firing line is created.
16. A marine reel lay method for laying on the seabed a pipeline including one or more accessories, comprising the pipeline installation system according to claim 1, the method comprising the steps of: laying the pipeline with the one or more tensioners in the pipelaying mode; operating the one or more tensioners to the retracted mode; positioning the accessory in the firing line; connecting the accessory to the A&R system and possibly to the pipeline; engaging the accessory on the auxiliary trolley; and operating the A&R winch to lower the accessory and the pipeline by the A&R system, the accessory being engaged on the auxiliary trolley.
17. The marine reel lay method according to claim 16, further comprising the steps of: laying the pipeline with the one or more tensioners in the pipelaying mode; interrupting pipelaying by engaging the hang off device with the launched pipeline; transferring the weight of the launched pipeline to the hang off device; severing the pipeline above the hang off device; operating the one or more tensioners to the retracted mode; positioning the accessory in the firing line; connecting the accessory to the end of the launched pipeline supported by the hang off device and to the A&R system; engaging the accessory on the auxiliary trolley; releasing the hang off device from the launched pipeline; and operating the A&R winch to lower the accessory and the pipeline by the A&R system, the accessory being engaged on the auxiliary trolley.
18. The marine reel lay method according to claim 16, further comprising the steps of: laying the pipeline with the one or more tensioners in the pipelaying mode; positioning an end connector in the firing line; interrupting pipelaying by engaging the hang off device with the launched pipeline; transferring the weight of the launched pipeline to the hang off device; operating the one or more tensioners to the retracted mode; connecting the end connector to the A&R system; displacing a retractable trolley rail part into the active position; engaging the accessory on the auxiliary trolley; releasing the hang off device from the launched pipeline; operating the A&R winch to lower the end connector and the pipeline by the A&R system, the end connector being engaged on the auxiliary trolley.
19. The marine reel lay method to according to claim 16, further comprising the step of connecting the auxiliary trolley to the A&R system, connecting the accessory to the auxiliary trolley, and lowering the accessory and the pipeline by the A&R system, being supported by the auxiliary trolley.
20. The marine reel lay method according to claim 16, further comprising the steps of: providing the one or more tensioners in the pipelaying mode and in an upper pipelaying position where the one or more tensioners at least partially overlap an end connector entry position; laying the pipeline; operating the one or more tensioners to the retracted mode; translating the one or more tensioners to a lower parking position wherein the one or more tensioners have moved below the end connector entry position; displacing a retractable trolley rail part to the active position, wherein the auxiliary trolley is positioned to engage on the end connector in the firing line; and lowering the end connector.
Description
(1) The invention can be further explained in relation to the drawings, in which:
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(21) Adjacent the moonpool a pipeline launch tower 5 is provided, which is adapted to launch the pipeline in a firing line 8 along said tower, into the moonpool 4. The tower of the shown embodiment is pivotable about pivot axis 5A. Via adjuster 6 the inclination of the tower 5 is adjustable.
(22) A pipeline guide 10, here embodied as a guide wheel, is provided at an elevated position, which pipeline guide is adapted to guide the pipeline from a storage reel over the pipeline guide into the firing line. In the shown embodiment, the not shown storage reel is provided at the left-hand side of the drawing, and the pipeline guide 10 guides the pipeline over a curved path from the left-hand side to the right-hand side into the firing line 8. Pipeline guide 10 is supported by the tower 5 via a guide frame 15. Via piston 15 the position of the pipeline guide 10 can be altered. In particular, the pipeline guide 10 can be displaced from a pipelaying position as visible in
(23) The guide frame 15 further supports a crane 12, which, as is visible in
(24) The marine pipeline system 1 is furthermore provided with an abandonment and recovery (A&R) system 20 comprising at least one A&R cable 21 and associated A&R winch 22, and an A&R sheave arrangement with one or more sheaves provided at an upper position in the firing line, said one or more sheaves being supported by the pipeline launch tower 5, adapted to raise, lower and support the weight of the launched pipeline in the firing line 8. In the shown embodiment, an A&R sheave 23a is directly supported by the tower 5, and A&R sheave 23b is supported via a pivotable boom 24. The position of A&R sheave 23b is adjustable via the boom 24, e.g. to a position remote from the firing line as visible in
(25) A hang off device 25 is arranged in the lower part of the firing line 8, here at the level of deck 3, which is adapted to clamp and support the weight of the launched pipeline in the firing line. The hang-off device 25 can be opened to allow the passage of an accessory, here through the moonpool 4.
(26) The shown marine pipeline installation system 1 comprises two tensioners 31, 36, each tensioner comprising a tensioner frame 31a, 36a and four tracks 31b, 36b, supported by said tensioner frame. Tensioners 31, 36 are operable between an active pipelaying mode as visible in
(27) The tensioners 31, 36 are mounted to a carrier 38 which is displaceable along a tensioner rail 39 which is mounted to the pipeline launch tower 5, extending parallel to the firing line, allowing the tensioners to be translatable in the firing line 8, along the pipeline launch tower. Not visible is a tensioner displacement drive which is provided to support and translate the one or more tensioners along the pipeline launch tower. On the tensioner rail 39 a number of holes 39a is visible, used to fix the carrier 38 to the tensioner rail 39 in a position. The carrier 38 is shown in further detail in
(28) In the shown embodiment, the tensioners are displaceable to an upper accessory handling position wherein the one or more tensioners have moved above a lower accessory position. This position is not shown, but the tensioner rail 39 at the upper part of the tower is visible, where the tensioners are in the upper accessory handling position when a large accessory, e.g. a PLET, is provided at the lower part of the firing line between the hang off clamp 25 and the lowest tensioner 36.
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(30) Below the upper tensioner 31, a centraliser 40 is provided to centralise the pipeline in the firing line. Centraliser 40 is mounted to the carrier 38 and thus translatable together with the tensioners 31, 36. The centralizer 40 is mounted movable between a horizontal operational position as visible in
(31) Below the lower tensioner 36, in the shown embodiment a hoist beam 45 is provided, which is supported by the carrier 38 and thus translatable together with the tensioners 31, 36. This hoist beam may assist in positioning an accessory, such as a PLET, in a position below the lowermost tensioner 36.
(32) According to the present invention, an auxiliary trolley 50 is provided which is movable along a vertical trolley rail 55 and which is adapted to engage on an accessory 2 in the firing line 8 in the retracted mode of the one or more tensioners, as is visible in
(33) According to the invention, as shown in
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(35) Onto the tower 65 a pipeline guide 70 is mounted via a guide frame 75. The position of the pipeline guide 70 can be changed via cylinder 75. A crane 72 is mounted to the pipeline guide 70.
(36) A retractable trolley rail part 61 is shown, here without an auxiliary trolley arranged on said retractable trolley rail part. The retractable trolley rail part 61 is supported by the tower 65 via an associated mobile rail support assembly, here comprising a frame 63 supporting the rails 61a, 61b (visible in
(37) In the position of
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(39) Part of a pipeline launch tower is shown in cross section, comprising parallel upright beams 105b, 105c, between which horizontal cross beams are provided. Cross beam 105d is visible.
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(42) The tensioner frame 131a comprises a first segment 131a and a second segment 131a, here each including two of the four tracks 131b. The first and second segment are each mounted pivotable about a respective first vertical segment pivot axis 131A and second vertical segment pivot axis 131A via a carrier 138 to the pipeline launch tower. The segments are pivotable between a pipelaying position, not shown, in which the tracks are positioned to engage the pipeline; and an open retracted position, visible in
(43) The trolley rail comprises a carrier trolley rail part with rails 155b, 155b which are mounted on the carrier, between the first and second vertical segment pivot axes 131A and 131A. In
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(47) Two tensioners 231, 236 are provided, each tensioner comprising a tensioner frame 231a, 236a and multiple tracks 231b, 236b supported by said tensioner frame. The tensioners are operable between an active pipelaying mode, not shown, wherein the firing line extends through the tensioner frame and between the tracks, so that the tracks are positioned to engage the pipeline and to support the pipeline in the firing line 208, and a retracted mode wherein a clear envelope is created about the firing line. In
(48) The marine reel lay method pipeline installation system 200 further comprises a hang off device 225 arranged in the lower part of the firing line, adapted to clamp and support the weight of the launched pipeline in the firing line. In addition, an abandonment and recovery (A&R) system 220 is provided comprising at least one A&R cable 221 and associated A&R winch (not visible), and an A&R sheave arrangement 223 with one or more sheaves provided at an upper position in the firing line, said one or more sheaves being supported by the pipeline launch tower, adapted to raise, lower and support the weight of the launched pipeline in the firing line.
(49) An auxiliary trolley 250 is provided which is movable along a vertical trolley rail 255 and which is adapted to engage on an accessory 202 in the firing line 208 in the retracted mode of the one or more tensioners, as visible in
(50) Each of the tensioner frames 231a, 231b comprises a first segment and a second segment each including two of said tracks. In
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