MEMs inertial sensor with high resistance to stiction
11543428 · 2023-01-03
Assignee
Inventors
Cpc classification
G01P2015/0871
PHYSICS
G01P2015/0874
PHYSICS
B81C1/00968
PERFORMING OPERATIONS; TRANSPORTING
G01P2015/0814
PHYSICS
International classification
Abstract
An inertial structure is elastically coupled through a first elastic structure to a supporting structure so as to move along a sensing axis as a function of a quantity to be detected. The inertial structure includes first and second inertial masses which are elastically coupled together by a second elastic structure to enable movement of the second inertial mass along the sensing axis. The first elastic structure has a lower elastic constant than the second elastic structure so that, in presence of the quantity to be detected, the inertial structure moves in a sensing direction until the first inertial mass stops against a stop structure and the second elastic mass can move further in the sensing direction. Once the quantity to be detected ends, the second inertial mass moves in a direction opposite to the sensing direction and detaches the first inertial mass from the stop structure.
Claims
1. A MEMS inertial sensor, comprising: a supporting structure; an inertial structure having a main extension in a plane; and a first elastic structure elastically coupling the inertial structure to the supporting structure; wherein the inertial structure includes: a first inertial mass of semiconductor material, the first inertial mass having a first outer wall and a second outer wall, the outer wall being closer to the supporting structure than the second outer wall, a first side and a second side that are transverse to the first and second outer walls; a second inertial mass of semiconductor material, the second inertial mass being spaced from the supporting structure by the first inertial mass, the second inertial mass having an outer wall that faces the second outer wall of the first inertial mass; a second elastic structure coupled between the second outer wall of the first inertial mass and the outer wall of the second inertial mass; and a first stop element and a second stop element between the second outer wall of the first inertial mass and the outer wall of the second inertial mass, the second elastic structure being between the first stop element and the second stop element, the first side of the first inertial mass being aligned with a central portion of the first stop element, the second side of the first inertial mass being aligned with a central portion of the second stop element.
2. The MEMS inertial sensor according to claim 1, further comprising an electrode capacitively coupled to the first inertial mass.
3. The MEMS inertial sensor according claim 2, wherein the first inertial mass is frame-shaped and has an opening surrounding the electrode.
4. A MEMS inertial sensor, comprising: an inertial structure that includes: a first inertial mass of semiconductor material having a first side that is opposite to a second side; a second inertial mass of semiconductor material, the first inertial mass and the second inertial mass are each frame-shaped, and the second inertial mass surrounds the first inertial mass, the second inertial mass including: a first recess in a first internal surface of the second inertial mass; a second recess in a second internal surface of the second inertial mass, the first internal surface being opposite to the second internal surface; a first elastic structure being within the first inertial mass; a second elastic structure being between the first inertial mass and the first internal surface of the second inertial mass; a stop structure having a first stop element and a second stop element extending between the first and second inertial masses, the first stop element being positioned in the first recess in the second inertial mass and facing the first side of the first inertial mass and the second stop element being positioned in the second recess in the second inertial mass adjacent to the second side.
5. The MEMS inertial sensor according to claim 4, wherein the first inertial mass and the second inertial mass are substantially rectangular, the first inertial mass having a third side and a fourth side, opposite to each other; the first elastic structure includes first and second spring elements, each with folded shape, extending between the third and fourth sides of the first inertial mass; and the second elastic structure includes a first and second spring element, the first spring element extending between a first internal side of the second inertial mass and the first side of the first inertial mass, and the second spring element extending between a second internal side of the second inertial mass and the second side of the first inertial mass.
6. The MEMS inertial sensor according to claim 5, wherein the second elastic structure further comprises third and fourth spring elements, the third spring element extending from the first side of the first inertial mass to a central portion of the first internal side of the second inertial mass, and the fourth spring element extending from the second side of the first inertial mass to a central portion of the second internal side of the second inertial mass.
7. The MEMS inertial sensor according to claim 4, wherein the first and second stop elements each having a first face arranged at a first distance from the first inertial mass and each having a second face arranged at a second distance, greater than the first distance, from the second inertial mass.
8. The MEMS inertial sensor according to claim 1, wherein the inertial structure comprises: a third elastic structure between the first and second stop elements and adjacent to the second elastic structure; and a third inertial mass elastically coupled to the first inertial mass by the third elastic structure.
9. The MEMS inertial sensor according to claim 1, further comprising a third elastic structure between the first and second stop elements, wherein the inertial structure includes a third inertial mass elastically coupled to the supporting structure through the third elastic structure.
10. The MEMS inertial sensor according to claim 9, wherein the inertial structure comprises: a fourth elastic structure between a third and fourth stop element; and a fourth inertial mass elastically coupled to the third inertial mass by the fourth elastic structure.
11. The MEMS inertial sensor according to claim 1, wherein the MEMS inertial sensor is a MEMS accelerometer configured to detect an acceleration directed along a sensing axis.
12. An electronic device, comprising: an application-specific integrated circuit; a microprocessor coupled to the application-specific integrated circuit; a memory coupled to the microprocessor; an input/output unit coupled to the microprocessor; and a micro electro-mechanical system inertial sensor coupled to the application-specific integrated circuit and including: a supporting structure; an inertial structure having a main extension in a plane; and a first elastic structure elastically coupling the inertial structure to the supporting structure; wherein the inertial structure includes: a first inertial mass of semiconductor material; a second inertial mass of semiconductor material including: a first recess in a first internal surface of the second inertial mass; a second recess in a second internal surface of the second inertial mass, the first internal surface being opposite to the second internal surface; a second elastic structure elastically coupling the first and second inertial masses; a stop structure having a first and a second stop element between the first and second inertial masses facing the first inertial mass, the first stop element in the first recess of the second inertial mass and the second stop element in the second recess of the second inertial mass, opposite the first stop element, wherein the first elastic structure has a first elastic constant and the second elastic structure has a second elastic constant, the first elastic constant being lower than the second elastic constant.
13. The electronic device according to claim 12, wherein the first inertial mass and the second inertial mass are frame-shaped, and the second inertial mass substantially surrounds the first inertial mass.
14. The electronic device according to claim 13, wherein: the first inertial mass comprises a first frame and the second inertial mass comprises a second frame, the first and second frames being generally rectangular, the first frame having a first side and a second side, parallel and opposite to each other, and the second frame having a first side and a second side opposite and parallel to each other and parallel to the first and second sides of the first frame; the first elastic structure comprises first and second spring elements, each with folded shape, extending between the supporting structure and the first and second sides, respectively, of the first frame of the first inertial mass; and the second elastic structure includes a first and second spring elements, the first spring element extending between the first side of the first frame and the first side of the second frame, and the second spring element extending between the second side of the first frame and the second side of the second frame.
15. The electronic device according to claim 14, wherein the second elastic structure further comprises third and fourth spring elements, the first spring element extending from a first corner of the first frame to a central portion of the first side of the second frame, the second spring element extending from a second corner of the first frame to the central portion of the first side of the second frame, the third spring element extending from a third corner of the first frame to a central portion of the second side of the second frame, and the fourth spring element extending from a fourth corner of the first frame to the central portion of the second side of the second frame.
16. The electronic device according to claim 12, wherein: the MEMS inertial sensor includes a third elastic structure between the first and second stop elements; the inertial structure includes: a third inertial mass elastically coupled to the supporting structure through the third elastic structure; a fourth elastic structure; and a fourth inertial mass elastically coupled to the third inertial mass by the fourth elastic structure.
17. A MEMS inertial sensor, comprising: a first inertial mass that includes a first frame having a first side opposite a second side that completely laterally encloses a first opening; a supporting structure positioned in the first opening; a first elastic structure elastically coupling the first inertial mass to the supporting structure and configured to enable a movement of the first inertial mass along a sensing axis; a second inertial mass that includes a second frame that laterally encloses a second opening, the first inertial mass and supporting structure being positioned in the second opening; a second elastic structure elastically coupling the first and second inertial masses and configured to enable a movement of the second inertial mass along the sensing axis; and a first stop element, being generally rectangular, positioned in a first recess in a first side of the second frame and facing the first side of the first frame, the first stop element being between the first side of the first frame and the first side of the second frame.
18. The MEMS inertial sensor according to claim 17, wherein the first elastic structure is between the first side of the first frame and the supporting structure and the second elastic structure is between the first side of the first frame and the first side of the second frame, the MEMS inertial sensor further comprising: a third elastic structure between the supporting structure and a second side of the first frame; a fourth elastic structure between the second side of the first frame and the second side of the second frame; the first elastic structure includes first and second spring elements, each with folded shape, extending between the supporting structure and the first and second sides, respectively, of the first frame of the first inertial mass; and the second elastic structure comprises first and second spring elements, having elongated shapes, the first spring element extending between the first side of the first frame and the first side of the second frame, and the second spring element extending between the second side of the first frame and the second side of the second frame.
19. The MEMS inertial sensor according to claim 18, further comprising a second stop element, being generally rectangular, positioned in a second recess in the second frame, the second stop element being between the second sides of the first and second frames, the first and second stop elements each having a first face arranged at a first distance from the first frame and each having a second face arranged at a second distance, greater than the first distance, from the second frame.
20. The MEMS inertial sensor according to claim 17, further comprising an electrode capacitively coupled to the first inertial mass and forming therewith a capacitor having a capacitance that is a function of the quantity to be detected.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) For a better understanding of the present disclosure, embodiments thereof are now described, purely by way of non-limiting example, with reference to the attached drawings, wherein:
(2)
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(4)
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DETAILED DESCRIPTION
(9)
(10) The MEMS accelerometer 30 comprises a first and a second inertial mass 33, 34, of semiconductor material (for example, silicon), having a first and, respectively, a second mass m.sub.1, m.sub.2. In general, for a same sensitivity and behavior of the MEMS accelerometer 30, as explained in detail hereinafter, the sum of the first and second masses m.sub.1, m.sub.2 is equal to the mass m of the MEMS accelerometer 1 of
(11) The first and second inertial masses 33, 34 have a substantially planar structure with main dimensions along the first Cartesian axis Y and a second Cartesian axis X of the Cartesian reference system XYZ and a thickness (along a third Cartesian axis Z) negligible with respect to the first two dimensions. They therefore mainly extend in the first plane XY.
(12) The first and second inertial masses 33, 34 have respective centroids O′ and O″ that, in the rest condition of
(13) The first and second masses 33, 34 extend above the substrate, not visible in
(14) In the illustrated embodiment, the first inertial mass 33 has the shape, in top view, of a quadrangular (for example, rectangular) frame and has an opening 39. A first and a second electrode 43, 45, of conductive material (for example, doped silicon), extend within the opening 39 starting from the substrate (not illustrated) to which they are anchored by respective anchoring portions 43A, 45A.
(15) In particular, the electrodes 43, 45 have, in top view, an elongated quadrangular shape (for example, rectangular) with main extension along the second Cartesian axis X.
(16) The first inertial mass 33 has a first and a second inner surface 33A, 33B, facing the opening 39 and the electrodes 43, 45, respectively, and extending perpendicular to the sensing axis S, here parallel to a second plane XZ of the Cartesian reference system XYZ.
(17) In the rest condition of the MEMS accelerometer 30 of
(18) The first inertial mass 33 is coupled to a fixed constraint element 35, fixed to and rigid with the substrate (not illustrated), through a first spring element 37 configured to allow a displacement, here a translation, of the first inertial mass 33 along the sensing axis S in response to an external acceleration a.sub.ext having a component parallel to the first Cartesian axis Y. In the illustrated embodiment, the constraint element 35 is arranged outside of the first inertial mass 33 and is coupled to a first outer wall 33C of the frame shape of the latter by the first spring element 37. Moreover, the first spring element 37 is, for example, of the folded type with a serpentine shape in top view and has a first elastic constant k.sub.1 typically of the same value as the elastic constant k of the spring element 7 of the MEMS accelerometer 1 of
(19) The second inertial mass 34 is coupled to the first inertial mass 33 by a second spring element 38, having, for example, a substantially annular shape in top view. In particular, the second spring element 38 has a second elastic constant k.sub.2 much greater than the first elastic constant k.sub.1; for example, the ratio is equal to 0.01. Consequently, the second spring element 38 is stiffer than the first spring element 37.
(20) The second spring element 38 is configured to deform, in presence of an external acceleration a.sub.ext acting on the MEMS accelerometer 30 and directed along the sensing axis S, as described in detail hereinafter.
(21) In
(22) The MEMS accelerometer 30 further comprises a stop structure, here formed by a first and a second stop element 50, 51, for example of semiconductor material such as silicon, and formed by fixed regions, rigid with the fixed structure 41 and, for example, extending from the substrate (not shown) at a distance from the first inertial mass 33. In particular, in the illustrated embodiment, the stop elements 50, 51 are arranged between the first and second inertial masses 33, 34, facing a second outer wall 33D thereof, arranged on a side of the first inertial mass 33 opposite to the side of the first outer wall 33C. Moreover, in the embodiment illustrated in
(23) The MEMS accelerometer 30 further comprises a third stop element 42, arranged at a respective second stop distance d.sub.s″ from the second inertial mass 34 when the latter is in the rest condition (
(24) In use, the first inertial mass 33 and the electrodes 43, 45 are biased at respective biasing voltages, which result, for example, in an effective voltage of approximately 1 V between the first inertial mass 33 and the electrodes 43, 45. As a result of the biasing, the first inertial mass 33 is subjected to a total electrostatic force F.sub.el′, given by the sum of a first and of a second electrostatic force F.sub.el1′, F.sub.el2′. In detail, the first electrostatic force F.sub.el1′ acts between the first electrode 43 and the first surface 33A, and the second electrostatic force F.sub.el2′ acts between the second electrode 45 and the second surface 33B.
(25) The MEMS accelerometer 30 is designed so that, in the rest condition (
(26) When the fixed structure 41 of the MEMS accelerometer 30 is subject to an external acceleration a.sub.ext directed along the sensing axis S (for example, downwards in the drawing plane), the first and second inertial masses 33, 34 displace in the opposite direction (for example, upwards in the drawing plane), causing the extension of the first spring element 37.
(27) In this step, the second inertial mass 34 and the second spring element 38 rigidly translate with the first inertial mass 33; in fact, due to the greater stiffness of the second spring element 38 as compared to the first spring element 37, the second spring element 38 remains substantially undeformed in the first part of the movement of the MEMS accelerometer 30.
(28) Consequently, and analogously to what described with reference to
(29) The extension of the spring element 37 and the translation of the first inertial mass 33 are interrupted when the first inertial mass 33 abuts against the stop elements 50, 51, i.e., when the first inertial mass 33 has covered a distance equal to the first stop distance d.sub.s′. This condition is represented in
(30) In particular, in this condition, d.sub.T′ constitutes a first translated position of the first inertial mass 33, with d.sub.T′=d.sub.0′+d.sub.s′. Consequently, the distance between the first electrode 43 and the first inner surface 33A is equal to d.sub.1′−d.sub.s′, and the distance between the second electrode 45 and the second inner surface 33B is equal to d.sub.2′+d.sub.s′; therefore, the first and second capacitances C.sub.1′, C.sub.2′, as well as the respective first and second electrostatic forces F.sub.el1′, F.sub.el2′, are no longer equal to each other.
(31) Consequently, the first inertial mass 33 is subject to a total electrostatic force F.sub.el′ defined according to Eq. (1) analogously to the total electrostatic force F.sub.el of the MEMS accelerometer 1 of
(32) Next,
(33) When the external acceleration a.sub.ext terminates (i.e., a.sub.ext=0), the return forces of the first and second spring elements 37, 38 act to bring the first and second inertial masses 33, 34 back into the respective rest positions d.sub.0′, d.sub.0″ of
(34) With the MEMS accelerometer 30 of
(35) The return movement of the second spring element 38 and therefore of the second inertial mass 34 exerts a thrust “backwards” (downwards in the drawing plane) upon the first inertial mass 33, which adds to the elastic return force F.sub.m1 of the first spring element 37 so as to overcome the total electrostatic force F.sub.el′ and possible stiction forces F.sub.a′ acting on the first inertial mass 33, detaching it from the stop elements 50, 51. The MEMS accelerometer 30 can thus return into the initial rest position of
(36) A processing system (not illustrated), coupled to the electrodes 43, 45 and to the first inertial mass 33 is thus able to detect the variations of the capacitances C.sub.1′, C.sub.2′ and calculate the value of the external acceleration a.sub.ext therefrom (in the limits of the full-scale value of the MEMS accelerometer 30), analogously to known MEMS accelerometers.
(37)
(38) In particular, the first inertial mass 33 still has the shape of a rectangular frame, with two major sides 33A, 33B and two minor sides 33C and 33D. Intermediate arms 60 extend from the two major sides 33A, 33B towards the center of the opening 39 and are arranged perpendicular to the sensing axis S (therefore, parallel to the second Cartesian axis X).
(39) The electrodes 43, 45 of
(40) In the illustrated embodiment, the intermediate arms 60 have a length that is slightly shorter than one half of the width (in a direction parallel to the second Cartesian axis X) of the opening 39. A pair of first springs 37A, 37B forms the first spring element 37 of
(41) Moreover, in the MEMS accelerometer 30 of
(42) A pair of stop elements 65 extends between the first and second inertial masses 33, 34. In particular, each stop element 65 has a first face 65A facing the first inertial mass 33 and arranged (in the rest condition of the MEMS accelerometer 30) at the first stop distance d.sub.s′ from the latter, and a second face 65B facing the second inertial mass 34 and arranged (in the rest condition of the MEMS accelerometer 30) at the second stop distance d.sub.s″ therefrom. As may be noted, the first stop distance d.sub.s′ between the first inertial mass 33 and the first face 65A is smaller than the second stop distance d.sub.s″ between the second inertial mass 34 and the second face 65B so that, irrespective of the displacement direction S (to the right or to the left in the drawing of
(43)
(44) The MEMS accelerometer 30 is connected to an ASIC 143 which provides the corresponding read interface. The ASIC 143 can be formed in the same die as the MEMS accelerometer 30. In further embodiments, the ASIC 143 is formed in a separate die and accommodated in the same package as the MEMS accelerometer 30.
(45) The electronic apparatus 140 is, for example, a portable mobile-communication apparatus, such as a mobile phone, a PDA (Personal Digital Assistant), a portable computer, a digital audio player with voice-recording capacity, a photographic video camera, or a controller for videogames; in detail, the electronic apparatus 140 is generally able to process, store, and/or transmit and receive signals and information.
(46) The electronic apparatus 140 further comprises a microprocessor 144, receiving the acceleration signals detected by the MEMS accelerometer 30, and an input/output interface 145, for example provided with a keypad and a display, connected to the microprocessor 144. Moreover, the electronic apparatus 140 here comprises a speaker 147, for generating sounds on an audio output (not illustrated), and an internal memory 148.
(47) The present MEMS inertial sensor has various advantages.
(48) In particular, any possible stiction of the first inertial mass 33 is overcome by virtue of the elastic thrust action exerted by the second inertial mass 34 during the return motion of the latter into the rest position, without substantially having to modify the main constructional and electromechanical parameters of the MEMS accelerometer 30 that determine the performance thereof. In this way, the accelerometer 30 has a sensitivity, resonance frequency, linearity, and accuracy similar to those obtainable by a similar known accelerometer with the same weight, preventing failure due to the stiction of the first inertial mass 33 to the stop elements 50, 51.
(49) In addition, the full scale of the second inertial mass 34 can be defined independently from the full scale of the first inertial mass 33; consequently, it is possible to set the full scale of the second inertial mass 34 so that it is sufficiently large to prevent contact of the second inertial mass 34 with the third stop element 42 for the majority of shock profiles to which the second inertial mass 34 may statistically be subjected in the service life of the MEMS accelerometer 30.
(50) Finally, it is clear that modifications and variations may be made to the MEMS inertial sensor described and illustrated herein, without thereby departing from the scope of the present disclosure.
(51) For instance, the present inertial sensor may be of a different type, such as a gyroscope, an inclinometer, or a vibrometer.
(52) Furthermore, the second inertial mass 34 can have a mass m.sub.2 smaller than the mass m.sub.1 of the first inertial mass 33.
(53) In addition, as shown in
(54) In further detail,
(55) In particular, the MEMS accelerometer 130 comprises a first and a second submass 134, 234, having a general structure similar to the second inertial mass 34 of
(56) Moreover, the MEMS accelerometer 130 comprises a third and a fourth elastic element 138, 238 that elastically couple the first and, respectively, the second submass 134, 234 to the first inertial mass 33. The third and fourth elastic elements 138, 238 have a structure similar to the second elastic element 38 of
(57) In use, the MEMS accelerometer 130 operates similarly to the MEMS accelerometer 30 of
(58)
(59) The first and second submasses 333, 433 of the first inertial mass 33 have masses the sum whereof is equal to the first mass m.sub.1 of the first inertial mass 33 of
(60) The first and second submasses 334, 434 of the second inertial mass 34 have a general structure similar to the first and, respectively, second submasses 134, 234 of the second inertial mass 34 of
(61) In use, the MEMS accelerometer 330 operates similarly to the MEMS accelerometer 30 of
(62) In addition, the number of submasses into which the first and second inertial masses 33, 34 can be divided may be greater than two.
(63) Moreover, the various embodiments described may be combined so as to provide further solutions.
(64) The various embodiments described above can be combined to provide further embodiments. These and other changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.