High-intensity, telescoping light tower with safety features
10393324 ยท 2019-08-27
Assignee
Inventors
Cpc classification
F21V21/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21L4/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21L4/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60P3/34
PERFORMING OPERATIONS; TRANSPORTING
F21L14/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21W2131/1005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21W2131/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/145
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21L4/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A mobile lighting device is disclosed with extendable boom sections. The boom sections are stored in a horizontal position and then pivot to a vertical position before being extended upward. A light section is positioned at the uppermost end of the last extendable boom section. A variety of safety features are also disclosed.
Claims
1. An extendable light tower including: a. a mobile trailer having a floored frame; b. a tower post mounted to the floored frame; c. a primary boom pivotally mounted to the tower post; d. one or more extension booms nested within the primary boom; e. a pivot controller operatively attached to a pivot winch system, the pivot winch system including a first power source operatively connected to a pivoting winch affixed to the base and operatively attached to the primary boom by cables, the pivoting winch when activated by the pivot controller causing the primary boom and the extension booms nested in the primary boom to be raised to a vertical position; f. a telescoping controller operatively attached to a vertical winch system, the vertical winch system including the power source operatively attached to a vertical winch affixed to the base and operatively attached to the extension booms by cables, the pivoting winch when activated by the telescoping controller causing the extension booms nested in the primary boom to be raised to a vertical position; and g. a light section having one or more array of lights affixed to one of the telescoping booms to be the uppermost portion of the light tower during operation, the light section operatively attached to the power source to operate the lights; further comprising a second safety means to control the movement of the principal boom as it is pivoted into a vertical position, the safety means comprising a vertical stop limit switch operatively connected to a vertical stop limit relay and further operatively connected to the pivot winch system to deactivate the pivot winch when the vertical stop limit switch is activated.
2. The extendable tower of claim 1 wherein the mobile trailer comprises a trailer frame mounted on a wheel and axle assembly, the tower post is vertically affixed to the trailer frame, and fenders affix to the trailer frame and over the wheels, the fenders constructed to permit positioning the fenders under the wheels to act as skids.
3. The extendable tower of claim 1 further comprising a first safety means to control the movement of the principal boom as it is pivoted into a vertical position, the first safety means being a spring mounted to the vertical pivot post in a position to contact and apply pressure to the principal boom before it is raised to the vertical position.
4. The extendable tower of claim 1 further comprising a third safety means to provide a warning when the extendable booms are being raised, the third safety means includes at least one of the following: a warning alarm and a warning light operatively connected to the telescoping controller to be activated when the telescoping controller has activated the vertical winch.
5. An extendable tower comprising: a. a mobile trailer having a floored frame; b. a tower post mounted to the floored frame; c. a primary boom pivotally mounted to the tower post; d. one or more extension booms nested within the primary boom; e. a pivot controller operatively attached to a pivot winch system, the pivot winch system including a first power source operatively connected to a pivoting winch affixed to the base and operatively attached to the primary boom by cables, the pivoting winch when activated by the pivot controller causing the primary boom and the extension booms nested in the primary boom to be raised to a vertical position; f. a telescoping controller operatively attached to a vertical winch system, the vertical winch system including the power source operatively attached to a vertical winch affixed to the base and operatively attached to the extension booms by cables, the pivoting winch when activated by the telescoping controller causing the extension booms nested in the primary boom to be raised to a vertical position; and g. a light section having one or more array of lights affixed to one of the telescoping booms to be the uppermost portion of the light tower during operation, the light section operatively attached to the power source to operate the lights; and h. further comprising a fourth safety means to disengage the vertical winch when the telescoping booms have been extended to a predetermined height, the fourth safety means including a vertical up limit switch activated by the telescoping booms and operatively connected to deactivate the vertical winch when the limit switch has been activated.
6. The extendable tower of claim 1 further comprising a fifth safety means, the fifth safety means including a boom extension lock, the boom extension lock comprising: a. a boom locking cam that extends to lock the extendable boom section in the fully-extended position; b. a solenoid operatively connected to the boom locking cam, the solenoid moving the boom locking cam in a first direction when the solenoid is energized; and, c. a biasing spring operatively connected to the boom locking cam to move the boom locking cam in a second direction when the solenoid is not energized.
7. The light tower of claim 6 wherein the solenoid retracts the boom locking cam when energized, and the biasing spring extends the boom locking cam when the solenoid is not energized.
8. The light tower of claim 6 further comprising a fully-extended limit switch configured to de-energize the solenoid when the extendable boom section is fully extended.
9. The extendable tower of claim 1 further comprising a sixth safety means, the sixth safety means being a wind speed sensor operatively attached to a warning light or warning alarm to provide a warning when the velocity of wind striking the light section is greater than a predetermined amount.
10. An extendable light tower including: a. a mobile trailer having a floored frame; b. a tower post mounted to the floored frame; c. a primary boom pivotally mounted to the tower post; d. one or more extension booms nested within the primary boom; e. a pivoting controller operatively attached to a hydraulic system comprising a hydraulic fluid reservoir operatively connected to a pump to deliver hydraulic fluid to a manifold having electronic valves to control the flow of the hydraulic fluid through the manifold to a first hydraulic cylinder affixed to the trailer frame and to the primary boom to pivot the principle boom from a horizontal position to a vertical position, f. a telescoping controller operatively attached to the hydraulic system to deliver hydraulic fluid to the manifold to control the flow of the hydraulic fluid through the manifold to each telescoping hydraulic cylinder operatively affixed to each telescoping boom, the hydraulic cylinders when activated by the hydraulic fluid causing the extension booms nested in the primary boom to be raised to a vertical position; and g. a light section having one or more array of lights affixed to one of the telescoping booms to be the uppermost portion of the light tower during operation, the light section operatively attached to the power source to operate the lights; and further comprising a second safety means to control the movement of the principal boom as it is pivoted into a vertical position, the safety means comprising a vertical stop limit switch operatively connected to a vertical stop limit relay and further operatively connected to the pivot winch system to deactivate the pivot winch when the vertical stop limit switch is activated.
11. A method of operating a light tower having a primary boom with one or more extension boom sections nested within the primary boom, comprising: a. securing and leveling a base of the light tower; b. pivoting the primary boom with the extension boom sections nested within the primary boom from a horizontal position to a vertical position; c. securing the primary boom with the extension boom sections nested within the primary boom in the vertical position to a tower post of the light tower; d. extending the extension boom sections in the vertical and upward direction, wherein at least one safety feature from the following group is used during the step of extending the boom sections: i. using one or more up limit switches each operatively attached to a boom extension lock to fix one of the extendable boom sections in a predetermined extended position; ii. using a boom extension warning means to provide a warning when the extendable boom sections are being raised, the warning means includes at least one of the following: a warning alarm, a warning light, or both a warning alarm and a warning light operatively connected to the telescoping controller to be activated when the telescoping controller has activated the vertical winch; or iii. using a boom extension mechanical stop system, the mechanical stop system including each extendable boom section constructed having a mechanical stop and a mechanical clip positioned a. wherein the vertical upward movement of one of the extendable boom sections is halted when its mechanical stop strikes the mechanical clip of the adjacent boom section in which it is nested and b. wherein its mechanical clip halts the vertical upward movement of the adjacent boom section which is nested in it; e. turning on a light section connected to the uppermost extendable boom section; f. turning off the light section; g. releasing all extendable boom locking mechanisms; h. retracting the extendable boom sections using a boom retraction mechanical stop system; the retraction mechanical stop system including each extendable boom section constructed having a retraction mechanical stop and a retraction mechanical clip positioned wherein the vertical downward movement of one of the extendable boom sections is halted when its mechanical clip strikes the mechanical stop of the adjacent boom section in which it is nested, and wherein its retraction mechanical stop halts the vertical downward movement of the adjacent boom section which is nested in it; i. when the extendable boom sections are fully retracted, releasing all locking mechanisms securing the boom sections in the vertical position; j. pivoting the boom sections from the vertical to horizontal position; and, k. securing the boom sections in the horizontal position.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(12) The present invention is best described by starting with general illustrations of some preferred embodiments.
(13)
(14) A generator 30 is shown on the base platform in
(15) The extendable booms of the present invention are also shown in
(16) A tower pivot post 66 is securely mounted to the trailer frame and to the boom support frame 62. The boom sections pivot about a boom pivot member 68. When in the raised position, the booms are secured to the tower pivot post 66 by a boom vertical cradle lock 70 and a boom vertical cradle lock pin 72.
(17) A pivot controller 74 is actuated to begin operation of the pivot winch 76, which uses a dual cable system 78. As the pivot winch 76 begins to spool in the cable, the cable goes through the pivot post pulley box 82, mounted at the lower end of the pivot post 66. The cable then extends through the primary boom pulley box 84. When the cable is retracted by the winch 76, it pulls the lower end of the boom section toward the base of the tower pivot post 66. When viewed from the side (as in
(18) A number of safety features may be used to control the final positioning of the boom sections. Boom springs 86 can be used to slow the final positioning of the boom sections. A vertical stop limit switch 88, paired with a vertical stop limit relay 90, can be used to deactivate the winch when the boom has reached the vertical position. Winch heaters 92 can be used to warm the winch motor in cold operating conditions. Forklift pockets 94 are shown on the boom support frame 62. These allow the entire unit to be lifted and moved using a forklift.
(19) Once the nested boom sections have been locked in the vertical position, the extendable booms may be raised. This operation begins by using the telescoping controller 96, which activates the vertical winch 98. A telescoping warning light 100 is also activated during this operation. A warning alarm or buzzer may also be used to warn any personnel in the area that the light tower is being raised. The process of extending the boom sections is explained in more detail below.
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(21) The light section 22 shown in
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(23) The boom sections shown in
(24) To extend the boom sections shown in
(25) The vertical extension winch 98 is secured to the base section or to the primary boom section 50, which is a 10 section in this embodiment. The cable system 78 extends up and down along each boom section. The second boom section 52 is 8 square in this embodiment. It has a pulley box 142 located near its lower end. This is shown in
(26) As the winch 98 is operated, the cable system 78 begins to wrap onto the double winch drum 80. The cables pass over pulleys near the top of each boom section and then through the pulley boxes like the 8 boom section pulley box 142 shown in
(27) The cables pull each boom section up and can be configured to produce any desired sequence of boom section extension. The pulley boxes on each boom section can be configured to alter the lifting force generated. If an equal lifting force is applied to each boom section, the smallest boom section (i.e., the 6 boom section 56 in this embodiment) will be raised first because it weighs less than the larger boom sections. If configured in this way, the boom sections will extend from smallest to largest. This sequence may be altered by configuring the pulley boxes to exert different lifting forces to the different boom sections. It may be preferred, for example, to have the larger boom sections extend first. The chosen extension sequence is not a limitation of the present invention and may be altered to meet the needs or desires of particular applications.
(28) The invention uses important safety features in connection with the extension of the boom sections. An alarm or warning system was mentioned above. In addition, a vertical up limit switch 102 is used to disengage the winch when the boom sections are fully extended. This reduces the stress load on the winch. A boom extension lock 104 is used with each boom section, and is activated when the boom section has been fully extended. The extension lock 104 is an electro-mechanical device in a preferred embodiment, and will be described in more detail in connection with
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(31) The mechanical stops on each boom section engage with a mechanical stop clip on each larger-sized boom section. The 8 boom mechanical stop 162 would be physically stopped by the 10 boom section mechanical clip 168. The 7 boom mechanical stop 164 would engage with the 8 boom section mechanical clip 170. And finally, the 6 boom mechanical stop 166 would engage the 7 boom section mechanical clip 172.
(32) Thus, the preferred embodiment shown in
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(34) Several of the features described in connection with
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(36) For example, in the embodiment shown in
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(38) Once the unit is in position for use, whatever means were used to secure it in the horizontal position are removed or disengaged, and the boom section 28 is then raised to the vertical position. It is then secured in the vertical position using clamps, straps, locking pin and cradle (as shown in
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(40) The bias spring 186 pulls the locking cam 154 inward, that is, toward the interior of the 10 boom section 50. The solenoid 180, when powered on, will pull the plunger 184, and thus the locking cam 186 outward. In other words, to hold the locking cam 186 in the disengaged position (i.e., the position shown in
(41) During normal operations, the boom extension lock 104 operates automatically in preferred embodiments. The solenoid 180 is powered on as the boom sections are raised. When a particular boom section reaches its fully extended position, a limit switch is actuated, and this switch then results in the power being removed from the solenoid 180. The locking cam 154 is then extended inwardly by the force of the bias spring 186, and locks the boom section in the fully extended position. When the boom sections are retracted, the same system will automatically supply power to the solenoid 180, causing the locking cam 154 to be pulled outward, which allows the boom sections to be retracted (i.e., lowered).
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(43) A hydraulic-powered embodiment is shown in
(44) A hybrid cable/hydraulic system is also possible for the invention. The hydraulic pivot cylinder 218 could be used to pivot the boom sections to and from the vertical position, and a winch system like that described above could be used to extend and retract the boom sections. Or hydraulics could be used to extend and retract the boom sections, while a winch is used to pivot the boom sections. These operations may be controlled from a remote location using any conventional type of remote control technology.
(45) In addition, a lighting tower in accordance with the present invention could be controlled and operated from a location completely remote from the operating site using Internet, satellite transmission, or other means of communication over long distances. This capability would allow for the present invention to be used in areas that may not be accessible or hospitable to workers. Such locations might include radioactive sites or sites in extreme cold. The present invention could be paired with a remotely steerable unit to move the light tower into position, and then the control systems described herein could be used to operate the light system. All such configurations are within the scope of the present invention.
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(47) The reversible fenders 46 of the present invention are shown in more detail in
(48) The final drawing,
(49) The preceding description is provided to illustrate certain preferred embodiments of the present invention. This description is not limiting and persons with skill in the art will recognize the existence of other variations on the structures and methods described above. All such variations, to the extent they are consistent with the preceding description and the following claims, are intended to be within the scope of the invention set forth in this patent.