Framed Transport And Distribution Container For Bulk Granular Product And Method
20190256281 ยท 2019-08-22
Assignee
Inventors
Cpc classification
G01S19/24
PHYSICS
B65G37/00
PERFORMING OPERATIONS; TRANSPORTING
B65G53/16
PERFORMING OPERATIONS; TRANSPORTING
B65D88/66
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D88/54
PERFORMING OPERATIONS; TRANSPORTING
B65G53/16
PERFORMING OPERATIONS; TRANSPORTING
G01S19/24
PHYSICS
B65D88/66
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A transport and distribution apparatus for bulk granular product in a container mounted to an ISO frame, the container having opposing side walls and opposing end walls closed by a cover that has hatch openings for providing entry of a bulk granular product into the container, with a plurality of chutes opposing the cover and each having a discharge port that connects through a valve to a product discharge conduit. An air supply provides an air flow through the product discharge conduit to discharge the bulk product from the apparatus and an air plenum disposed within the container proximate the cover communicates pressurized air into the container.
Claims
1. A transport and distribution apparatus for bulk granular product, comprising: a frame; a container mounted to the frame, the container comprising: a pair of opposing side walls and a pair of opposing end walls, a cover attached to the side walls and end walls to close an upper end of the container, the cover defining a plurality of openings each selectively closed by a hatch, for providing entry of a bulk granular product into the container, an air plenum disposed within the container proximate the cover; a plurality of chutes attached to the side walls opposing the cover and each having a discharge port; a product discharge conduit connected at a first end to a supply of pressurized air and a plurality of connector pipes that each connect to a respective one of the discharge ports through a respective valve that selectively positions (1) open for a portion of the bulk granular product to flow from the container through the discharge port into the product discharge conduit or (2) closed for restricting outflow bulk material product from the container; and an air supply pipe connected at a first end to the supply of pressurized air and at an opposing end to the air plenum, for communicating pressurized air into the container.
2. The transport and distribution apparatus as recited in claim 1, further comprising a plurality of eductors each disposed in the product discharge conduit downstream of a respective one of the connector pipes.
3. The transport and distribution apparatus as recited in claim 1, further comprising a plurality of drain pipes, each open to an upper surface of the cover and having an outlet open to a side of the container.
4. The transport and distribution apparatus as recited in claim 1, wherein each chute comprises side walls that taper narrowingly from a first end connected to the sidewalls of the container to a second end defining the discharge port thereof.
5. The transport and distribution apparatus as recited in claim 1, wherein each discharge piping member comprises a square circle pipe for connecting at a first end to the hopper and through the discharge port at a second end to the connector pipe.
6. The transport and distribution apparatus as recited in claim 1, further comprising at least one blind bolt attached to the chute, to define a removable plug to close an opening defined in the wall of the chute and selectively removed for receiving therein an aerator that connected to the supply of pressurized air, communicates pressurized air into the chute.
7. The transport and distribution apparatus as recited in claim 1, further comprising at least shaker apparatus attached to the chute for selectively shacking during discharge flow of the bulk granular product from the container.
8. The transport and distribution apparatus as recited in claim I, further comprising at least one aerator that attaches to the supply of pressurized air and aerator attached to an opening in the chute for communicating pressurized air therein.
9. The transport and distribution apparatus as recited in claim 1 wherein the frame further comprises at opposing upper and lower corners are ISO connector, for securing the frame to a transport vehicle, to an adjacent transport and distribution apparatus, or to a support.
10. The transport and distribution apparatus as recited in claim 1, wherein the cover further comprises a plurality of pipe members, each extending from the cover in axial alignment with a respective one of the openings; and the hatch pivotably attached to the cover; and further comprising a latch for securing the hatch closed over the pipe member.
11. The transport and distribution apparatus as recited in claim 10, further comprising gasket disposed between the pipe member and the hatch for sealing the opening when the hatch is closed over the pipe member.
12. The transport and distribution apparatuses recited in claim 1, further comprising a magnetic shaker detachably attached to a respective one of the transition members for shaking to assist discharge flow of the product from the container.
13. The transport and distribution apparatus as recited in claim 1, further comprising a plurality of elongated laterally bowed plates, each attached in overlying relation to a corner defined by adjacent side wall and end wall to define a continuous corner surface.
14. A method of distributing bulk granular product from a container, comprising the steps of: (a) providing a bulk granular product to a container held within a frame of a transportation apparatus, the container comprising: a pair of opposing side walls and a pair of opposing end walls, a cover attached to the side walls and end walls to close an upper end of the container, the cover defining a plurality of openings each selectively closed by a hatch plate, for providing entry of a bulk granular product into the container, an air plenum open to the container; a plurality of chute assemblies attached to the side walls opposing the cover and having a discharge port; and a plurality of valves, each connected with a connector pipe to a respective one of the discharge ports and to a product discharge conduit; (b) selectively moving the plurality of valves from a closed position to prevent outflow of the bulk granular product to an open position to permit flow of the bulk granular product from the container; (c) providing pressurized air to the product discharge conduit upstream of a first one of the plurality of valves; and (d) providing pressurized air into the container through an air supply pipe connected to the plenum.
15. A networked system for tracking of storage and transport apparatus for bulk granular products for a plurality of users of said apparatus, comprising: a remote computer server that maintains a database having a plurality of records of container data with each record comprising a container identifier, a date, a location, temperature value and a humidity value; a data receiver associated with the computer server for receiving container data communicated through a communications network; a plurality of transport and distribution apparatus for bulk granular products, each said apparatus comprising: a frame holding a container for storing and transporting bulk materials, and including an electronic complex attached to the apparatus and communicating with a location determining device, a temperature sensor and a humidity sensor, each of said sensors communicating respective signals representative of a temperature and a humidity within a materials holding cavity defined by the container, and the location determining device attached to the container; a controller configured for periodically interrogating the location determining device, the temperature sensor and the humidity sensor and receiving signals therefrom reflecting the location of the container and its temperature and humidity; a communicator for communicating to the data receiver the container data comprising the location, temperature, and humidity signals determined upon interrogation by the controller together with a unique identifier associated with the container; and an analyzer configured for receiving an inquiry from at least one of a plurality of users of the storage and transport apparatus as to container information and responding thereto with reports after interrogating the database, whereby a central coordinator being provided for tracking the location, date, temperature and humidity for the plurality of transport and distribution apparatus reports to apparatus users with container data in response to the inquiry.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021]
[0022]
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[0024]
[0025]
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[0028]
[0029]
DETAILED DESCRIPTION
[0030] With reference to the drawings, in which like parts have like identifiers, the present invention provides a portable storage and transportation apparatus 20 that receives, stores and transports bulk granular products. As illustrated in side view in
[0031] The frame 22 includes opposing upper tubes 50, intermediate support tubes 52, and roll-off rails 54. The roll-off rails 54 in the illustrated embodiment assemble from a plurality of elongated tubes 56 that connect to transverse tubes 58. The transverse tubes 58 provide entry for the forks of a forklift vehicle, for lifting and moving the storage container 24. As shown in
[0032]
[0033] As may be appreciated, the cover 28 attaches to an upper edge of the side wall 25 and end wall 26 below an outer upward extent of the tube 50. The hatches 32 in a closed position also sit below the outer upward extent of the tube 50. This structure enables the apparatus 20 to be stacked without components extending beyond the envelope defined. by the frame 22. Stacking is accomplished by lifting one apparatus 20 and setting on top of another with alignment of the upper tubes 50, 61 with the opposing roll-off rails 54 and lower transverse tube 62. The two apparatus 20 interconnect with conventional ISO connectors that join the adjacent corner blocks 64.
[0034]
[0035] The chute 34 in the first embodiment shown in
[0036] As best illustrated in
[0037]
[0038] In the illustrated embodiment, a housing 100 mounts to an exterior of the cover 28. With continuing reference to
[0039] The central server 202 is configured for receiving through the communications network 200 the container data from the container 20 and for communicating with suppliers 204 of bulk granular product, with logistics coordination services 206 such as freight handlers, transportation (trucks, trains, barges), warehousing services, and with 208 customers for bulk material products, for coordinating supply, status, use and return of the plurality of the apparatus 20. The central server 202 includes a database 210 configured for recording a plurality of data records 212 associated with each of the apparatus 20. Each database record comprises at least the container identifier, the date including time, the location, the temperature value and the humidity value, as communicated by the apparatus 20. The central server 202 is configured with an analyzer 214 that receives inquiries, such as from bulk product users of the apparatus 20, as to apparatus status and interrogates the database 210. Reports of container status (location, temperature, humidity) may be provided in response to the inquiries, such as to customer users, logistic providers, or product suppliers, directly or by network communication therebetween.
[0040] With continuing reference to
[0041] An air supply conduit 110 extends substantially the length of the apparatus 20. The air supply conduit 110 connects at a first end to a supply of pressurized air. The product discharge conduit 44 connects to the air supply conduit 110. A valve 112 controls flow of air from the supply through the conduit 110. Each chute 34 may include a fluffer apparatus generally 114. The fluffer apparatus 114 comprises at least one aerator 116 that attaches to an opening in the wall of the chute. The aerator 116 connects with a supply line 118 to the air supply conduit 110. The aerator 116 provides one-way communication of air into the storage container 24 proximate the chute 34. In the illustrated embodiment, three aerators 116 are provided for each chute 34 with interconnected supply lines 120. The aerators 116 may be removed and the opening in the chute 34 closed with a plug, such as a blind bolt.
[0042] In an alternate embodiment, . shaker attaches to an outside wall of the chute 34. The shaker, when operated, causes the chute 34 to vibrate, and thereby fluff the bulk granular product, and thereby assist flow of the bulk granular material through the chute and the discharge port 36 into the product discharge conduit 44, as discussed below.
[0043] As best illustrated in
[0044] With continuing reference to
[0045]
[0046]
[0047]
[0048] The present invention accordingly provides the container 24 within the ISO frame 22 for the transport or storage of the bulk aggregate product 99. The container 24 preferably defines a generally rectangular box shape with the discharge hopper or chute 34 (and alternatively, piping member being triangular in shape) and a discharge port. In the illustrated embodiment the discharge port 26 is a four-inch diameter exit from the box for connecting to the valve 38. The discharge port 26 may be of a different size depending on the density of the material. The container 24 is pressurizable. To that end, the container 24 may be provided with a blower means, for example the PTO blower attached on a pneumatic truck, trailer tractor rig, or a stationary blower. The blower provides pressurized air to the apparatus 20 to blow the aggregate bulk product from the container 20 to an exterior receiving site. The container 24 is readily loaded from the top through the hatch openings 30. The opening 30 in the illustrated embodiment is twenty-inches, but this too may differ depending on requirements.
[0049] The process of unloading the material via gravity and pressure is as follows: The container 24 can hold increased air pressure, for example, as much as 15 PSI, but is not limited to that depending upon the density of material. The blower 174 connects with air supply tubes 176 to the connector 46. Operation of the blower provides air into the product discharge conduit 44, the air supply line 110, and the interior air line 121. The gauge 126 may be monitored for internal pressure and controlled by the valve 128. The valve 40 of one of the hoppers 34 is opened. Material drops from storage container 24 sliding on the interior surface of the hopper 34 and the plates 162 through the discharge port 36 and the connector pipe 40 into the product discharge conduit 44. The blowing air in the product discharge conduit 44 facilitates moving of the bulk material through the conduit 44 and outwardly through a conduit outlet. A flex hose may connect to the outlet for communicating the bulk material to a selected location at the site. To insure flowability, the storage compartment 24 is pressurized. The air communicates through the supply line 121 into the storage compartment 24. The fluffers, such as the aerators 116 or detachable shakers, assist with flow of the bulk materials, The hopper vibrates, to induce the material to unpack and to flow.
[0050] The simple rectangular shape of the storage container 24 and triangular shape (side view) of the hoppers 34 for the apparatus 20 in accordance with the present invention provides a relatively low cost system compared with known systems, including containers of relatively complex shapes. Furthermore such a simple shaped box may experience less fatigue caused by repeated applications of pressure within the container. The box or rectangular shape of the storage container 24 allows for greater storage volume than cylindrical units for same sized frame apparatus such as ISO standard structures having 8 foot wide by 8 foot high20 foot long frames. The apparatus 20 with the storage container 24 may be readily transported by various means of transportation that carry ISO frame structures, such as trailer, rail car, barge, or freighter. This intermodal container works within existing domestic and global infrastructures. Further, the 150 frame 22 provides for stacking of a plurality of the apparatus 20, to provide supply of bulk materials to site while reducing the storage footprint.
[0051] The triangular exits or hoppers 34 connected below the storage container 24 to the product discharge conduit (or evacuation tube) are preferably centered underneath the storage compartment 24 and along a longitudinal axis medial between the ISO frame corner posts 60.
[0052] The loading hatch 32 sits below the top of the ISO frame 22 to allow the containers to be stacked. The hatches 32 are weatherproof with an airtight seal to insure no loss of pressure or exposure to elements. The hatches 34 connected to the storage compartment that is made from suitable materials to hold expected pressures, for example up to at least 15 PSI. The specification of material may be determined upon various factors including the density of the bulk material that for storage and transport in the container 24. Further the individual storage compartments within the container 24 arc connected to the triangular apex discharge that are sloped sufficiently for flow of the bulk material.
[0053] As noted above, the triangular hoppers 34 connect through the respective valve 40 that is manually operated to release the bulk material into the product discharge tube 44. In alternate embodiment, a controller remotely operates the valves 40. The product discharge tube 44 filled with air pressure allows the bulk material to fall under gravity from the storage compartment 24 and the flowing pressurized air moves the bulk materials along the conduit and outwardly for deposit at desired location, dependent upon the end users demands. Connected to the storage container 24 may be a pressure release valve with gauges that give the ability to the end user to monitor the pressure in the container 24 and control air inflow so that the container does not reach pressures higher than design.
[0054] It is to be appreciated that the structure of the apparatus 20 permits linking multiple containers 24, such as using a flexible tube, for example located at the top of the storage compartment. Due to the fact that these containers can be networked together allows for simplified storage and transport of large quantities of material. The assembly of valves and tubes are easily replaced if damaged. The stackability of the containers provides on-site storage of bulk materials as needed in a reasonable footprint.
[0055] As noted above, the interior walls of the storage container 24 when joined provide a continuous reception surface without exposed corner joints. The internal surfaces can, for instance, be sanded and coated for both smooth movement of the granular product and also to maintain the device in a hygienic condition. Alternatively, the curved plates 162 define a non-packing surface for bulk materials flow.
[0056] A container of the present invention may, in addition to use for the transport and delivery of an aggregate product, may be used as well as for other energy, industrial, or agricultural sector material.
[0057] The apparatus 20 allows loading of bulk materials through currently supported mechanisms in the transportation infrastructure (i.e. gravity fed silos and conveyor systems). Its portability allows it to be utilized a variety of application sites and moved using common and convenient methods of arrangement (top-lifting crane, side-entry forklift, and by rear-pulling winch on roll-off truck beds). The intermodal features of the apparatus allow for ease of transport between each of the three modes available in the market today (barge/ship, rail, and truck), By utilizing a single container for material from source to end use, the apparatus allows for protection of product from tampering, weather, corrosion, and degradation through multiple handlings. The apparatus is not limited in its on-site time table as it does not require the costly demurrage of an attached transportation unit (i.e. truck or rail) in order to be utilized. The apparatus can be delivered and stored on site for any desired duration without the need for power or personnel. The apparatus can be configured to connect multiple units together with a manifold via external hoses and have material blown in large volume by pneumatic air pressure under the power of an external blower.
[0058] The present invention provides the portable stackable storage and intermodal transportation unit utilizing hopper-shaped design and pneumatic assistance for vacuum pressure aide to the gravity-fed unloading of bulk materials to be hauled via truck, rail, and/or barge for the storage and supply of bulk aggregate materials. The exterior support frame has ISO locks on each corner for attachment and connection for safe transport and integration into current transportation infrastructure and the frame is designed to withstand loading of multiple stacked units. The top of the unit has hatch doors 34 to allow for gravity-fed, top-loading of bulk materials and to protect the bulk materials from damage during storage and transport. An offloading tube or product discharge conduit runs the length of the unit 20 under the hoppers 34. The product discharge conduit attaches to each hopper port by tubing that contains the valve 40 for opening and closing to control the flow of bulk materials into the evacuation tube. The product discharge conduit further may use eductors to allow for air flow from the external blower unit to vacuum pressure the conduit and facilitating the offloading of material. The distal ends of the conduit maybe connected to the blower unit or other discharge mechanism necessary to facilitate the evacuation of the unit. Multiple units may be linked together via hoses to a manifold connected to the blower for greater volume of delivery and supply.
[0059] Although particular embodiments of the invention have been illustrated and described, various changes may be made in the form, construction, and arrangement of the parts herein without sacrificing any of its advantages. Therefore, it is to be understood that all matter herein is to be interpreted as illustrative and not in any limiting sense, and it is intended to cover in the appended claims such modifications as come within the true spirit and scope of the invention.