SYSTEM FOR MANAGING FLOW-STATE OF FLUID
20190257443 ยท 2019-08-22
Inventors
Cpc classification
F16K37/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N29/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C2045/835
PERFORMING OPERATIONS; TRANSPORTING
Y02P90/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
G01F1/86
PHYSICS
F16N2260/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K37/0091
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K37/0041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N2250/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N2250/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N7/385
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16K37/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N29/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A system for managing a flow-state of fluid includes: a flow detector; a management unit; and a temperature sensor. The management unit includes: a valve body opening/closing detection portion; an actual opening/closing time calculation portion that calculates, as an actual opening/closing time, the time from when the opening/closing detection portion detects the opening of the valve body until the same detects the closing thereof within a defined detection time; a correlation storage portion that stores a correlation between the temperature of the fluid and an appropriate opening/closing time range that is appropriate for the valve body; an opening/closing time determination portion that determines whether the actual opening/closing time is within or outside the appropriate opening/closing time range derived by an appropriate time range derivation portion; and an abnormal signal transmission portion that transmits an abnormal signal when the actual opening/closing time is determined to be outside the range.
Claims
1. A system for managing a flow-state of fluid, comprising a flow detector that includes a body having a fluid space which is supplied with a fluid fed from a fluid feeding device from a supply aperture, by drive of the fluid feeding device, and discharges the fluid from a discharge aperture, houses in the fluid space of the body, a valve member that closes the supply aperture when the fluid is not supplied, and opens the supply aperture when the fluid is supplied, and detects a flow of the fluid by opening and closing of the valve member, and a management unit that detects opening and closing of the valve member of the flow detector and manages a flow state of the fluid in the fluid space of the body, wherein the system includes a temperature sensor that senses a temperature of the fluid, wherein the management unit comprises opening/closing detection means that detects opening and closing of the valve member of the flow detector, detection time specifying means that specifies a detection time of the opening/closing detection means, actual opening/closing time calculation means that calculates a time until the opening/closing detection means detects closing after the opening/closing detection means detects opening as an actual opening/closing time, when the opening/closing detection means detects the opening of the valve member of the flow detector and detects the closing of the valve member of the flow detector within a detection time specified by the detection time specifying means, correlation storage means that stores a correlation between the temperature of the fluid and a proper opening/closing time range which is proper of the valve member, proper time range derivation means that derives a proper opening/closing time range in a temperature sensed by the temperature sensor from the correlation storage means, opening/closing time determination means that determines whether the actual opening/closing time calculated by the actual opening/closing time calculation means is within or outside the proper opening/closing time range derived by the proper time range derivation means, and abnormal signal transmission means that transmits an abnormal signal when the opening/closing time determination means determines the actual opening/closing time as outside the proper opening/closing time range.
2. The system for managing a flow-state of fluid according to claim 1, wherein the proper time range derivation means is configured to include minimum value derivation means that derives a minimum value of the proper opening/closing time range from a temperature sensed by the temperature sensor, minimum value storage means that successively updates the minimum value derived by the minimum value derivation means and stores the minimum value, maximum value derivation means that derives a maximum value of the proper opening/closing time range from a temperature sensed by the temperature sensor, and maximum value storage means that successively updates the maximum value derived by the maximum value derivation means and stores the maximum value, wherein the opening/closing time determination means is configured to include a function of determining whether or not the actual opening/closing time is smaller than the minimum value stored in the minimum value storage means, and include a function of determining whether or not the actual opening/closing time is larger than the maximum value stored in the maximum value storage means, and wherein the abnormal signal transmission means is configured to include a function of transmitting an abnormal signal when the opening/closing time determination means determines that the actual opening/closing time is smaller than the minimum value or larger than the maximum value.
3. The system for managing a flow-state of fluid according to claim 1, wherein the management unit includes preliminary valve member detection means that detects whether or not the valve member of the flow detector is closed before drive of the fluid feeding device, and the abnormal signal transmission means is configured to include a function of transmitting an abnormal signal when the preliminary valve member detection means detects that the valve member of the flow detector is not closed.
4. The system for managing a flow-state of fluid according to claim 1, wherein the management unit includes detection error recognition means that recognizes a detection error when the opening/closing detection means does not detect opening of the valve member of the flow detector within a time specified by the detection time specifying means or does not detect closing even when the opening/closing detection means detects opening, and wherein the abnormal signal transmission means is configured to include a function of transmitting an abnormal signal when the detection error recognition means recognizes a detection error.
5. The system for managing a flow-state of fluid according to claim 1, wherein the detection time specifying means is configured by a timer that is operated based on drive of the fluid feeding device and has an operation time as a detection time set thereto.
6. The system for managing a flow-state of fluid according to claim 1, wherein the flow detector includes a body having a fluid space having a cylindrical inner surface allowing a fluid to pass therethrough, a supply port of fluid that has a supply aperture centered on a central axis of the fluid space at one end of the fluid space, is formed in the body, a discharge port of fluid that has a discharge aperture communicating with the fluid space is formed in the body, one electrode that has a contact exposed on one end side of the fluid space and is made up of a conductor is provided in the body, another electrode that has an exposure part exposed on another end side of the fluid space, is insulated from the one electrode and is made up of a conductor is provided in the body, a valve member that is moved along the central axis of the fluid space, comes in contact with the contact of the one electrode to close the supply aperture, comes apart from the contact to open the supply aperture, and is made up of a conductor is stored in the fluid space, a coil spring that is connected to the valve member at one end and is connected to the exposure part of the other electrode at another end to always urge the valve member in a direction of closing the supply aperture, and is made up of a conductor is stored in the fluid space, and the flow detector is configured to detect flow of the fluid by electrically detecting connection when the valve member of an electric circuit configured by the one electrode, the valve member, the coil spring and the other electrode is closed, and disconnection when the valve member is opened.
7. The system for managing a flow-state of fluid according to claim 1, wherein the temperature sensor is attached to the flow detector.
8. The system for managing a flow-state of fluid according to claim 6, wherein the flow detector is provided with a fastening portion for fastening the temperature sensor.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0030]
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DESCRIPTION OF EMBODIMENT
[0039] Hereinafter, referring to the accompanying drawings, a system for managing a flow-state of fluid according to an embodiment of the invention is described.
[0040] A system K for managing a flow-state of fluid according to the embodiment shown in
[0041] As shown in
[0042] As also shown in
[0043] In
[0044] As shown in
[0045] The system K for managing a flow-state includes a flow detector 30 that detects whether or not the lubricant is reliably supplied to the lubrication site L from the quantitative valve V. As shown in
[0046] Furthermore, in the fluid space E, a valve member 40 that is made up of a conductor, is moved along a center axis of the fluid space E, comes into contact with the contact 37 of the one electrode Da to close the supply aperture 33, and comes apart from the contact 37 to open the supply aperture 33, is stored. Furthermore, in the fluid space E, a coil spring 41 that is made up of a conductor, is connected to the valve member 40 at one end while being connected to the exposure part 38 of the other electrode Db at another end, and always urges the valve member 40 in a direction of closing the supply aperture 33, is stored. Furthermore, in the flow detector 30, a guide member 42 that is made up of an insulator such as a resin, and is attached to the valve member 40 and is provided in the fluid space E is included. The guide member 42 is formed to secure the flow path of the lubricant from the supply aperture 33 to the discharge aperture 35 while being slidable on the cylindrical inner surface of the fluid space E, and is configured to have a reception surface 43 facing one end face of the fluid space E while receiving the lubricant from the supply aperture 33, and have a top surface 44 facing another end face of the fluid space E.
[0047] Accordingly, this flow detector 30 is configured to be able to detect the flow of the lubricant by electrically detecting connection when the valve member 40 is closed and disconnection when this member is opened in the electric circuit that is configured by the one electrode Da, the valve member 40, the coil spring 41 and the other electrode Db. The flow detector 30 is connected to the lubrication port P via the adaptor 31. In detail, at the discharge port 36 of the flow detector 30, a female thread 45 is formed, while a female thread 46 is formed at the lubrication port P, and the adaptor 31 is configured to have a flow path in a center thereof, have a male thread 47 that is screwed onto the female thread 45 of the discharge port 36, formed at one side in an axial direction, and has a male thread 48 that is screwed onto the female thread 46 of the lubrication port P formed at another side in the axial direction. Accordingly, the adaptor 31 attaches the flow detector 30 to the lubrication site L by having the male thread 47 at one side screwed onto the discharge port 36, and having the male thread 48 at the other side screwed onto the female thread 46 of the lubrication port P.
[0048] Furthermore, the system K for managing a flow-state includes a temperature sensor S that senses a temperature of a lubricant as a fluid. As the temperature sensor S, a well-known temperature sensor of a type in which an output voltage rises according to the temperature is used. The temperature sensor S is attached to the flow detector 30. In the flow detector 30, a fastening portion 50 for fastening the temperature sensor S is formed, and the temperature sensor S is fastened to the fastening portion 50. The fastening portion 50 is formed by a recessed site, and the temperature sensor S is inserted into the recessed site and is fastened by fastening means such as a screw or an adhesive.
[0049] Furthermore, as shown in
[0050] In the management unit 60, a voltage is always applied to the electric circuit configured by the one electrode Da, the valve member 40, the coil spring 41 and the other electrode Db of the flow detector 30, and the opening/closing detection means 61 electrically detects connection when the valve member 40 of the electric circuit is closed, and disconnection when the valve member 40 is opened. Furthermore, the detection time of the opening/closing detection means 61 that is specified by the detection time specifying means 62 is set at a same time as the operation time of the lubricant pump 20, or a required time shorter than the operation time of the lubricant pump 20. In the embodiment, the detection time specifying means 62 is configured by a timer that is operated based on drive of the lubrication device J, and has the operation time of the lubricant pump 20 as the detection time set thereto.
[0051] The correlation between the temperature of the lubricant and the proper opening/closing time range which is proper of the valve member 40, which is stored by the correlation storage means 64 differs at each of the lubrication sites according to the kind of the lubricant, the discharge amount of the quantitative valve V and the like, and therefore is set in advance by performing a test for each of the lubrication sites L.
[0052] The proper time range derivation means 65 is configured to include minimum value derivation means 68a that derives a minimum value of the proper opening/closing time range from a temperature sensed by the temperature sensor S, minimum value storage means 68b that successively updates the minimum value derived by the minimum value derivation means 68a and store the minimum value, maximum value derivation means 69a that derives a maximum value of the proper opening/closing time range from the temperature detected by the temperature sensor S, and maximum value storage means 69b that successively updates the maximum value derived by the maximum value derivation means 69a and stores the maximum value.
[0053] Furthermore, the opening/closing time determination means 66 is configured to include a function of determining whether or not the actual opening/closing time is smaller than the minimum value stored by the minimum value storage means 68b, and include a function of determining whether or not the actual opening/closing time is larger than the maximum value stored by the above described maximum value storage means 69b. In the embodiment, the opening/closing time determination means 66 determines that the actual opening/closing time is not smaller than the minimum value when the actual opening/closing time has a same value as the minimum value, and determines the actual opening/closing time is not larger than the maximum value when the actual opening/closing time has a same value as the maximum value. Furthermore, the abnormal signal transmission means 67 is configured to include a function of transmitting an abnormal signal when the opening/closing time determination means 66 determines that the actual opening/closing time is smaller than the minimum value or larger than the maximum value.
[0054] Furthermore, the management unit 60 is configured to include preliminary valve member detection means 70 that detects whether or not the valve member 40 of the flow detector 30 is closed before drive of the lubrication device J. In the embodiment, the preliminary valve member detection means 70 is set to function, for example, several seconds before a predetermined time when the intermittent time at which the lubricant pump 20 is operated arrives. In the management unit 60, a voltage is always applied to the electric circuit configured by the one electrode Da, the valve member 40, the coil spring 41 and the other electrode Db of the flow detector 30, and the preliminary valve member detection means 70 electrically detects connection when the valve member 40 of the electric circuit is closed, and disconnection when the valve member 40 is opened. The abnormal signal transmission means 67 is configured to include a function of transmitting an abnormal signal when the preliminary valve member detection means 70 detects that the valve member 40 is not closed.
[0055] Furthermore, the management unit 60 is configured to include detection error recognition means 71 that recognizes a detection error when the opening/closing detection means 61 does not detect opening of the valve member 40 of the flow detector 30 within the time specified by the detection time specifying means 62, or when the opening/closing detection means 61 detects opening but does not detect closing. The abnormal signal transmission means 67 is configured to include a function of transmitting an abnormal signal when the detection error recognition means 71 recognizes a detection error.
[0056] The flow detectors 30 which are used in the injection molding machine are assigned with numbers, and the abnormal signal transmission means 67 includes a function of also outputting the number of the flow detector 30 relating to an abnormality with the abnormal signal.
[0057] Furthermore, the management unit 60 also includes a function of also performing operation control of the lubricant pump 20 of the lubrication device J as described above. Furthermore, the management unit 60 can also include a function of always comparing the temperature sensed by the temperature sensor S and a predetermined temperature, determining a temperature as normal when the temperature does not reach the predetermined temperature, and determines a temperature as abnormal when the temperature is the predetermined temperature or more, and transmitting an abnormal signal when determining the temperature as abnormal. The predetermined temperature is set at a temperature, for example, 120 C., at which it is feared that the shaft 15 causes seizure that is so-called scoring to the bearing 16 in the toggle mechanism T, and the screw shaft causes seizure that is so-called scoring to the ball and the nut in the ball screw mechanism B, for example. Accordingly, when a malfunction occurs to the machine itself and causes an abnormality, for example, when the shaft 15 causes seizure that is so-called scoring to the bearing 16 in the toggle mechanism T, and the screw shaft causes seizure that is so-called scoring to the ball and the nut in the ball screw mechanism B, during operation of the injection molding machine M, the abnormality can be recognized.
[0058] Accordingly, in the injection molding machine M, the injection unit 2 and the mold clamp unit 3 are driven to perform injection molding. During drive of the injection molding machine M, the lubricant pump 20 of the lubrication device J operates by control of the system K of managing a flow-state and the management unit 60 thereof. With use of a flowchart shown in
[0059] When it is a predetermined time before the intermittent time (S13 Yes), the preliminary valve member detection means 70 detects whether or not the valve member 40 of the flow detector 30 is closed. When the preliminary valve member detection means 70 detects that the valve member 40 is not closed (S14 No), the abnormal signal transmission means 67 transmits an abnormal signal (S15). Accordingly, when the valve member 40 of the flow detector 30 is kept open due to a certain malfunction, it can be determined as abnormal, and reliability of management of a flow-state of fluid can be enhanced.
[0060] When the preliminary valve member detection means 70 detects closing, it is determined as normal, the flow goes to a next step (S14 Yes), and when the intermittent time arrives (S16 Yes), the lubricant pump 20 is driven and the timer operates (S17). Accordingly, the lubricant is discharged from the respective quantitative valves V, and the lubricant is supplied to the lubrication sites L through the flow detector 30. In the flow detector 30, the lubricant acts on the valve member 40 in the body 32 and the valve member 40 opens, the lubricant flows into the fluid space E from the supply aperture 33 and is discharged from the discharge aperture 35, and when supply of the lubricant is stopped, the valve member 40 returns to close the supply aperture 33. The flow detector 30 senses the flow of the lubricant by opening and closing of the valve member 40.
[0061] In the management unit 60, the opening/closing detection means 61 firstly detects opening of the valve member 40 of the flow detector 30 (S18). When the opening/closing detection means 61 does not detect opening of the valve member 40 of the flow detector 30 within the time specified by the detection time specifying means 62 in this case (S18 No, S19 No), the detection error recognition means 71 recognizes it as a detection error, and the abnormal signal transmission means 67 transmits an abnormal signal (S20). Accordingly, for example, an abnormality where the lubricant is not supplied due to piping leak or the like is recognized.
[0062] Furthermore, when the opening/closing detection means 61 detects opening of the valve member 40 of the flow detector 30 (S18 Yes), the opening/closing detection means 61 detects closing of the valve member 40 of the flow detector 30 this time (S21). When the opening/closing detection means 61 does not detect closing of the valve member 40 of the flow detector 30 within the time specified by the detection time specifying means 62 in this case (S21 No, S22 No), the detection error recognition means 71 recognizes it as a detection error, and the abnormal signal transmission means 67 transmits an abnormal signal (S23). Accordingly, for example, an abnormality where the lubricant is excessively supplied can be recognized. Consequently, reliability of management of the flow state of the lubricant can be more enhanced.
[0063] When the opening/closing detection means 61 detects closing of the valve member 40 of the flow detector 30 (S21 Yes), opening of the valve member 40 of the flow detector 30 is detected and closing of the valve member 40 of the flow detector 30 is detected within the specified detection time, and therefore the actual opening/closing time calculation means 63 calculates the time until closing is detected after opening is detected as the actual opening/closing time (S24). Next, the opening/closing time determination means 66 determines whether the actual opening/closing time calculated by the actual opening/closing time calculation means 63 is within or outside the proper opening/closing time range which is derived by the proper time range derivation means 65 (S25). That is, the opening/closing time determination means 66 determines whether or not the actual opening/closing time is smaller than the minimum value stored in the minimum value storage means 68b, and determines whether or not the actual opening/closing time is larger than the maximum value stored in the maximum value storage means 69b.
[0064] When the opening/closing time determination means 66 determines that the actual opening/closing time is smaller than the minimum value or larger than the maximum value, the opening/closing time determination means 66 determines that the actual opening/closing time is outside the proper opening/closing time range (S25 No). Then the abnormal signal transmission means 67 transmits an abnormal signal (S26). When the opening/closing time determination means 66 determines that the actual opening/closing time is within the proper opening/closing time range, the opening/closing time determination means 66 determines it as normal (S25 Yes, S27). Consequently, since it is determined whether the actual opening/closing time of the valve member 40 is within or outside the proper opening/closing time range correlated with the temperature of the lubricant, and the proper opening/closing time range is set with increase and decrease of the opening/closing time of the valve member 40 due to the temperature taken into consideration, an abnormality of the lubrication device can be determined based on the length of the opening/closing time of the valve member 40 without determining the increase and decrease of the opening/closing time of the valve member 40 due to the temperature as abnormal. When the actual opening/closing time is still smaller than the minimum value, or larger than the maximum value even though the increase or decrease of the opening/closing time of the valve member 40 due to the temperature is taken into consideration, it can be determined that a very small amount of lubricant flows, or an excessive amount of lubricant flow, and a certain trouble occurs, due to piping leak, breakage of grease supply piping, adherence of the lubricant in the valve or the like. As a result, reliability of the management of a flow-state of lubricant can be enhanced.
[0065] When the opening/closing time determination means 66 determines the actual opening/closing time as normal (S27), and the detection time specified by the timer ends (S28 Yes), the lubricant pump 20 is stopped (S29), and the flow is ended. Subsequently, a next intermittent time is waited. The series of determination is performed for each of the flow detectors 30, and when any one of the flow detectors 30 has an abnormality, an abnormal signal is transmitted with the number of the flow detector 30 relating to the abnormality by the abnormal signal transmission means 67, and, for example, drive of the injection unit 2 and the mold clamp unit 3 is stopped, or a warning lamp is lit or an alarm is activated.
[0066] In the above described embodiment, the flow detectors 30 and the temperature sensors S do not have to be provided in all of the lubrication sites L, and may be provided in only required sites. Furthermore, in the above described embodiment, the temperature sensor S is attached to the flow detector 30, but the temperature sensor S does not have to be necessarily attached to the flow detector 30, and may be provided in another site such as an inside of a tank, or the sites may be arbitrarily changed, for example, as long as there is the correlation between the opening/closing time of the valve member 40 and the temperature of the lubricant. Furthermore, the lubrication sites L are not limited to the aforementioned sites, but may be provided in any sites as a matter of course. In short, a person skilled in the art easily adds a number of modifications to the embodiment that is the illustration of the novel teachings and the effect of the invention without practically departing from the novel teachings and the effect of the invention, and a number of these modifications are included in the range of the invention.
REFERENCE SIGNS LIST
[0067] K System for managing flow-state of fluid [0068] M Injection molding machine [0069] J Lubrication device (fluid feeding device) [0070] B Ball screw mechanism [0071] T Toggle mechanism [0072] L Lubrication site [0073] P Lubrication port [0074] 20 Lubricant pump [0075] V Quantitative valve [0076] 30 Flow detector [0077] 31 Adaptor [0078] E Fluid space [0079] 32 Body [0080] 33 Supply aperture [0081] 34 Supply port [0082] 35 Discharge aperture [0083] 36 Discharge port [0084] 37 Contact [0085] 38 Exposure part [0086] Da One electrode [0087] Db Other electrode [0088] 39 Bush [0089] 40 Valve member [0090] 41 Coil spring [0091] 42 Guide member [0092] S Temperature sensor [0093] 50 Fastening portion [0094] 60 Management unit [0095] 61 Opening/closing detection means [0096] 62 Detection time specifying means [0097] 63 Actual opening/closing time calculation means [0098] 64 Correlation storage means [0099] 65 Proper time range derivation means [0100] 66 Opening/closing time determination means [0101] 67 Abnormal signal transmission means [0102] 68a Minimum value derivation means [0103] 68b Minimum value storage means [0104] 69a Maximum value derivation means [0105] 69b Maximum value storage means [0106] 70 Preliminary valve member detection means [0107] 71 Detection error recognition means